Honeywell CO60PM Evaporative Air Cooler Instruction Manual

EVAPORATIVE AIR COOLER
SERVICE MANUAL

MODEL NO.: CO60PM (FOR INDOOR & OUTDOOR USE)

CAUTION:

• Before servicing the unit, read the “Safety Precautions” in this manual.
• Only for authorized service.

PREFACE

This manual is designed to provide you with important service information. Be sure to read the safety precautions prior to servicing the unit.

1.1 Safety Precautions

1. When servicing, set the POWER of the CONTROL PANEL to OFF and unplug the power cord.
2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
3. After servicing, make an insulation resistance test to prevent the customer’s exposure to shock hazards.

1.1 Safety Precautions

1. When servicing, set the POWER of the CONTROL PANEL to OFF and unplug the power cord.
2. Observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
3. After servicing, make an insulation resistance test to prevent the customer’s exposure to shock hazards.

1.2 Insulation Resistance Test

1. Unplug the power cord and connect a jumper between 2 pins.
2. The grounding conductor (green or green & yellow) is to be open.
3. Measure the resistance value with an ohm meter between the jumper lead and each exposed metallic part on the equipment at all MODES (except POWER OFF).
4. The value should be over 1 MΩ.

Specifications

Horizontal Louver (Up & Down) – Manual
Protector| Fan Motor Internal Thermal Protector
Water Pump Internal Thermal Protector
Filter| 3 Sides Honeycomb media (Back 591.5 x 538 x 40mm
2 Sides 591.5 x 270 x 40mm)
Power Cord| 2.5 m (3 wire with grounding)
Water Fill System| Manual (from top cover)
Auto (from continuous water supply connection)
Drain System| Manual drain plug
Water Tank Capacity| 15.8 US Gallon / 60 L*
Net Weight| 39.2 lbs / 17.8 kg
Outer Dimension (WxDxH)| 27.56″ x 18.35″ x 40.0″
700 x 466 x 1017 mm

*Due to continuous updates to the product on account of compliance requirements, tank capacity may be changed by the manufacturer over a period of time

Features

• Three functions in one: air cooler, humidifier & fan.
• Very powerful airflow: up to 2610 m³ /hr or 1540 CFM
• Cooling area: up to 80 m² or 850 ft²
• Air throw distance: 11 m or 36 ft.
• 3 sides of honeycomb cooling media for optimum performance.
• Oscillating louvers.
• Mounted with castors for easy mobility.
• 3 speeds: high, medium, and low.
• 60-liter water tank capacity.

1.4 Warning & Safety Rules

WARNING – This appliance is intended for use outdoors, in the home, or in office environments. Any other use is not recommended by the manufacturer and may cause fire, electrical shocks, or injury to a person or property.

When using electrical appliances, basic safety precautions should always be followed:

• Your cooler should run on 120V Volt AC, 50 Hz current only.

• Check the household voltage to ensure it matches the appliance’s rate specification.

• Before operating the product remove it from its packaging and check it is in good condition.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

• DO NOT operate any product with a damaged cord or plug.

• DO NOT use an extension cord with this appliance.

• DO NOT run power cord under carpeting, or cover with rugs or runners. Arrange the cord away from areas where it may be tripped over.

• Unplug the appliance during filling and cleaning.

• Always unplug the appliance from the power source before servicing or removing the unit.

• Disconnect the power supply before servicing or cleaning operation.

• Remove the power cord from the electrical receptacle by grasping and pulling on the power cord plug-end only, never from the cord.

• DO NOT use the product in areas where gasoline, paint or other flammable goods and objects are stored.

• When using the ‘’COOL’’ setting, please check the water indicator level to ensure it is above the minimum water level. Operation of this unit on the ‘’COOL’’ setting on or below minimum water level could result in damage to the water pump.

• DO NOT attempt repair or adjustment to any electrical or mechanical functions of the cooler.

• Verify that the voltage power source matches the appliance’s electrical specifications. The improper voltage will burn out the blower/fan, oscillating, and/or pump motor windings and will void the warranty.

• DO NOT cover the air inlet or outlet on the appliance as this may cause motor damage.

• DO NOT insert or allow objects to enter any ventilation, exhaust opening, or water tank as this may damage the product and could cause an electrical shock or fire.

• DO NOT operate with media removed as this will overload and damage the motor.

• To reduce the risk of fire or electric shock, do not use this fan with any solid-state speed control device.

• DO NOT leave the appliance operating unattended for any extended period of time.

• This appliance is not intended for use by persons (including children or the elderly) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

• DO NOT let children play with any appliance packaging or plastic bags. Injury may result
  from such practice.

• Children should be supervised to ensure that they do not play with the appliance.

• If the unit is damaged or it malfunctions, do not continue to operate it.

• Place the unit on the floor only.

• This product is not intended for use in wet or damp locations. Never locate the product where it may fall into a bathtub or other water container. DO NOT use in bathrooms. When it is not in use always store in a dry area.

• Don’t use indoor extension cords outside. Look for extension cords specifically marked for outdoor use. Look for extension cords that have a GFCI (Ground Fault Circuit Interrupter) built in.

• Make sure the amperage rating for the extension cord is higher than the amperage rating for the appliance. Check labels and owner’s manuals on the appliance and the extension cord for amperage ratings.

• Power cords have to be contained. If they must run along the ground, make sure every inch of them is secured so they will not be tripped over.

• The wiring and connections must be waterproof. Be sure the connections (to the air cooler) never get wet. Your unit is waterproof, but everything attached to it must be waterproof, too.

• Set up your unit so it cannot be tripped over or wobble loose. It must rest on solid support.

NOTE: OPERATE THE UNIT WHEN THE WATER TANK IS FILLED WITH CLEAN WATER

1.5 Parts Description

1 Water Inlet and Ice
2 Handle
3 Left Honeycomb Panel
4 Lever for Horizontal Louvers
5 Water Tank
6 Casters
7 Horizontal Louvers
8 Water Level Indicator
9 Control Panel Loading Compartment| 10 Right Honeycomb Panel
11 Continuous Water Supply Connection
12 Drain Plug
13 Backside Honeycomb Panel
14 Power Cord & Plug
15 Rear Grill Removal Screws
16 Water Fill Door
17 Honeycomb Cooling Media
18 Water Inlet (Optional) for manual refill
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1.6 Operations

Control Panel:

NOTE:
The speed control may be marked as High/Med/Low in certain units.

Operation Instructions:

Cooler Location:
Place the cooler in front of an open door or window. Ensure that there is adequate cross–ventilation in the room by leaving a door or window open opposite the cooler. Following these guidelines will ensure your cooler will work as effectively as possible.

Not an Air Conditioner:
The evaporative air cooler is not an air conditioner as it does not use a compressor or refrigerant gas. It should not be expected to cool as efficiently as a refrigerated air conditioner. The recommended maximum relative humidity level is 60% or less, which allows a noticeable temperature decrease. The temperature decrease will be greater in drier climates because higher evaporation occurs when the humidity is low.
The evaporative air cooler should not be used in enclosed spaces. It must be kept level and there must be water in the water tank. The room should have doors and windows opened to allow free airflow. The evaporative air cooler works best when placed near an open window so that outside air is drawn into the evaporative air cooler, the air circulates in the room, and then exits via the door. The maximum cooling effect is felt when a person is in the flow of air coming out of the evaporative air cooler.

The evaporative air cooler can also be used to humidify dry air during cool weather. To be used for humidification the windows and doors should be closed to allow the humidified air to accumulate. The evaporative air cooler is not an air conditioner as it does not use a compressor or refrigerant gas. It should not be expected to cool as efficiently as a refrigerated air conditioner.
NOTE: When the product is used for the first time the Honeycomb Cooling Media will have an odor that will dissipate in a week or so of initial use.

FILL WATER:
Water can be filled into the air cooler by:
Water Inlet (Manually)
Water / Ice can be put into the tank through the top opening. There is a hole for water to flow into the tank.
Continuous water supply (Auto-Refill)
Connect a garden hose to the continuous water supply inlet.

Water Inlet (Manually)

• To refill the water tank, pull out the Water Fill Door located on the top of the unit and fill water to the Max, as indicated on the Water Level Indicator.
• Do not fill water above the Max water level mark.
• For maximum cooling performance, put ice cubes inside the Ice Loading Compartment located on the top of the Air Cooler.

Filling With Water (Continuous Water Supply Connection)
CAUTION Unplug from power source before filling
This automated process eliminates the need to manually refill the water tank.

• Securely connect the continuous water supply connector (located on the lower left side panel) to the water supply.
• Turn on the water.
• The water tank will refill automatically.
• The water float valve will detect the water level and will automatically start or stop the water flow.
• Plug the unit into the power supply and turn the unit on.

Installing Hose Adapter And Float Valve

• Connect the garden hose to the water supply connector
• Verify that connections are secure and turn on the water.
  

Control Knobs

Speed / On – Off
Connect to the power supply and turn the Speed knob. The fan will start. Change the speed from 1 for Low to 2 for Medium to 3 for High. To switch OFF the unit turn the Speed knob to “0”.

Cool
To begin cooling the desired area turn the “COOL” switch ON. The water pump will operate. You can feel the cooler air after the Honeycomb media is completely wet.

Swing
Vertical Louvers
Turn the “SWING” switch ON. The louvers will begin to move from right to left automatically. Manually adjust the horizontal louvers to change vertical airflow.

Horizontal Louvers
Manually adjust the horizontal louvers to change vertical airflow.

CLEANING & MAINTENANCE

Important – Please Read!

• The cooler is supplied with Honeycomb Cooling Media.
• The cleaning frequency for the Honeycomb media depends on local air and water conditions. In areas where the mineral content of water is high, mineral deposits may build up on the Honeycomb Cooling Media and restrict airflow. Draining the water reservoir and refilling it with fresh water at least once a week will help reduce mineral deposits. If mineral deposits remain on the Honeycomb media, the media should be removed and washed under fresh water. The media should be cleaned every two months or sooner, depending on your needs.
• Do not run the unit in COOL mode with stale water in the tank. Empty the tank and refill it with fresh water if the water has been standing in the tank for an extended period of time.
• For best results, allow the Honeycomb Cooling Media to dry after each use by turning off the cool function 15 minutes before turning the unit off.

WARNING

• Before cleaning, turn the unit off and disconnect from the power source.
• Use a damp cloth to remove dirt and dust from the outside of the unit.
• Never use abrasive cleaners.
• When the unit is not in use, store it in a dry place, out of direct sunlight.
• Maximum water inlet pressure 0.5 MPa.

Draining and Cleaning The Water Tank

• Turn the power “off’ and disconnect the air cooler from the power supply.
• Move the unit to a location where it can be drained.
• Remove the drain plug and allow the tank to empty.
• Refill the water tank up to the maximum level with clean water and drain it completely.
• Fill the water tank and rinse at least 2-3 times before use.
• After cleaning ensure that the drain plug is back in place.
• Plug into the power supply and turn on the unit.

Cleaning The Honeycomb Cooling Media

• Turn off the unit, and unplug the power cord from the wall outlet.
• Rotate the unit facing the back panel, and locate the Grill Removal Screws. Remove the 4 screws with a screwdriver.
• Pull the rear grill panel, until it is completely removed.
• This cooler has Honeycomb cooling media on the right and left panels. The cleaning and removal procedure is the same as the rear panel.
• The Honeycomb cooling media can now be seen. Clean honeycomb with a clean cloth to remove all the dust & dirt particles.
• Once cleaning is finished, reassemble the unit.
• Plug into the power supply and turn on the unit.

The air cooler is now ready to be used. This cleaning process should be repeated monthly to maintain the integrity of the unit and to remove particles filtered from the air.

DISASSEMBLY INSTRUCTIONS

WARNING – Before the following disassembly, POWER is set to OFF and disconnected the power cord.
2.1 How To Change Honeycomb Cooling Media(3 sides)
2.1.1 Back Panel.

Use a screwdriver to remove 5 galvanized screws with plate head (ST4*12) on the back panel.| Remove the back panel.
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2.1.2 Back Honeycomb Cooling Media.

Use screwdriver to remove 4 galvanized screws with plate head(ST4*12) on the honeycomb holder.| Remove the honeycomb holder.| Remove the honeycomb cooling media from the back panel.
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2.1.3 Right Side Panel.

Use a screwdriver to remove 4 galvanized screws with plate head (ST4*12) on the right-side panel.| Remove the right side panel.
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2.1.4 Right Side Honeycomb Cooling Media.

Use screwdriver to remove 4 galvanized screws with plate head(ST4*12) on the honeycomb holder.| Remove the honeycomb holder.| Remove the honeycomb cooling media from the right side panel.
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2.1.5 Left Side Panel.

Use screwdriver to remove 4 galvanized screws with plate head (ST4*12) on the left side panel.| Remove the left side panel.
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2.1.6 Left Side Honeycomb Cooling Media.

Use a screwdriver to remove 4 galvanized screws with plate head(ST4*12) on the honeycomb holder.| Remove the honeycomb holder.| Remove the honeycomb cooling media from the left side panel.
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2.2 How To Change Switch

Remove the back panel and follow the procedure 2.1.1
Remove the right-side panel and follow procedure 2.1.3

2.2.1. Switch Box

Use a screw driver to remove 4 galvanized screws with plate head(ST3*12) on the switch box.| Remove switch box.
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2.2.2. Switch(cool/speed/swing)

Use screw driver to remove 2 galvanized screws (ST3X10) on each switch of the control panel(cool/speed/swing).| Cool switch| Speed switch
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Swing switch

2.2.3. Wiring Color Connection
Wiring color connection refers to part 4.2 Wiring Color Description.

2.3 How To Change Water Pump

Remove the back panel and follow the procedure 2.1.1
Remove the right-side panel and follow procedure 2.1.3
Remove the switch box and follow the procedure 2.2.1

2.3.1 Water pump pipe and water pump clip.

Remove the water pump pipe.| Use a screw driver to remove 2 SS screws(ST4*12) on the water pump clip.
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2.3.2 Cool Switch And Wiring Connector

Use a screwdriver to remove 2 galvanized screws (ST3X10) on the cool switch of the control panel.| Remove the brown wire on the cool switch.| Remove the wiring cap (below picture shown) to get the water pump.
Note: connection is between the water pump and the N wire of the power cord.
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2.3.3 Water Pump Wiring Connection
The water pump wiring connection refers to part 4.2 Wiring Color Description.
2.4 How To Change Fan Motor
Remove the back panel and follow the procedure 2.1.1
Remove the right-side panel and follow procedure 2.1.3
Remove the switch box and follow the procedure 2.2.1

2.4.1 Speed Switch And Wiring Connector.

Use a screwdriver to remove 2 galvanized screws (ST3X10) on the speed switch of the control panel.| Remove the white/yellow/blue wire on the speed switch.| Remove the wiring cap (below picture shown).
Note: connection is between fan motor COM wire(black) and N wire of power cord.
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Remove the wiring cap (below picture shown).
Note: connection is between motor and power cord earth wire.| Remove the wiring cap (below picture shown).
Note: connection is between the capacitor and the motor.| Remove the wiring cap (below picture shown).
Note: connection is between capacitor and the motor.
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2.4.2 Fan Blade And Fan Motor

Use a screwdriver to remove 1galvanized screws (M6X14) on the fan blade.| Remove the fan blade.| Use a screw driver to remove 8 galvanized screws (M5X12) on fan motor to get the fan
motor.
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2.4.3 Main Motor Wiring Connection
Main motor wiring connection refers to part 4.2 Wiring Color Description.

2.5 How To Change Swing Motor

Remove the back panel and follow the procedure 2.1.1
Remove the right-side panel and follow procedure 2.1.3
Remove the switch box and follow the procedure 2.2.1

2.5.1 Swing Switch And Wiring Connector.

Use a screwdriver to remove 2 galvanized screws (ST3X10) on the swing switch of the control panel.| Remove the pink wire on the swing switch.| Remove the wiring cap (below picture shown).
Note: connection is between swing motor and N wire of power cord.
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2.5.2 Swing Motor And Swing Motor Wheel.

Use a screwdriver to remove 2 galvanized screws(ST4X12) on the swing motor.| Remove the swing motor.| Use screwdriver to remove 1 galvanized screw(ST3*8) on the swing motor wheel.
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Remove the swing motor wheel.| Get the swing motor.
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2.5.3 Swing Motor Wiring Connection

Swing motor wiring connection refers to part 4.2 Wiring Color Description.

TROUBLESHOOTING GUIDE

3.1 Outside Dimensions

Width: 700 mm (27.56’’)
Depth: 466 mm (18.35’’)
Height: 1017 mm (40.0’’)

3.2 Cooling System
Honeywell Evaporative Air Coolers are built to maximize energy efficiency and keep costs low. Warm air is drawn into the cooler through a dust and odor- reducing carbon filter and enters the Honeycomb Cooling Media. Water pumped from the tank pours over the honeycomb media. As the warm air passes through the media, the water absorbs the heat, naturally cooling and humidifying the air. A fan propels the cooled air out into the room. This no-compressor system cools naturally, efficiently and inexpensively.

Troubleshooting Guide

The following troubleshooting guide is intended to address the most common symptoms and is by no means exhaustive. If symptoms persist, call a qualified service provider. Only a certified electrician should complete any electrical work. Unplug and disconnect the appliance from the power source before attempting to troubleshoot any of the following symptoms.

plugged in and the supply switch is on.
The power is not on.| Turn the unit ON.
Humidity output minimal to none| Water is below the minimum water level in the tank.| Turn off the unit.
Follow the instructions to fill the water tank with clean water.
The water pump is damaged.| Replace the water pump according to procedure 2.3.
Watercolor yellowish at initial use| Color fasts from honeycomb filter.| This is natural. After several uses, the watercolor will be clean.
Abnormal noise inside the product| The noise of the water pump when water is not up-to-min water level. the product again.| Turn off the product. Add water, and then turn on
Motor or blade problem.| Turn off and unplug the product or change the main motor according to procedure 2.4.
Musty or unpleasant odor| When the Cooler is new.| When the unit is used for the first time, the Honeycomb Cooling Media will have an odor, which will dissipate within a few hours of initial use.
Stale or stagnant water in the water tank.| Drain, flush and clean the water tank
Media mildewed or clogged.| Replace media according to the procedure 2.1.
Not cooling| Pump is not turned on.| Check the water level and turn on the pump.
Low or no water.
Damaged water pump.| Replace the water pump according to procedure 2.3.

SCHEMATIC DIAGRAM

4.1 Wiring Diagram
4.2 Wiring Color Description
Power Cord:

(1) Brown
(2) Blue
(3) Green + Yellow| | Live
Neutral
Earth (Ground)| to speed switch(4)
motor COM(black)
to motor earth
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Main Motor:

(1) White
(2) Yellow
(3) Blue
(4) Black
(5) Red
(6) Brown
(7) Green + Yellow| | High speed
Medium speed
Low speed
NeutralEarth (Ground)| to speed switch(1)
to speed switch(2)
to speed switch(3)
to N wire of power cord
to the capacitor by end-closed connector
to the capacitor by end-closed connector
to power cord earth
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Water Pump:

(1) Brown
(2) Blue| | to pump control switch(1)
to N wire of power cord
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Swing Motor:

(1) Pink
(2) Pink| | to swing control switch(1)
to N wire of power cord
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EXPLODED VIEW

REPLACEMENT PARTS LIST

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