Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual

October 27, 2023
Honeywell

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual

Honeywell 81521 Micro Switch Global Limit Switches Instruction
Manual

⚠ WARNING
IMPROPER INSTALLATION

  • Consult with local safety agencies and their requirements when designing a machine-control link, interface, and all control elements that affect safety.
  • Strictly adhere to all installation instructions. Failure to comply with these instructions could result in death or serious injury.

MOUNT, WIRE, AND SEAL THE SWITCH

⚠ WARNING
IMPROPER OPERATION

  • Ensure switch actuator achieves sufficient travel for
    positive opening of normally closed (NC) contacts to
    occur.
    Failure to comply with these instructions could result in death or serious injury.
  1.  Refer to:
    • Page 5 for adjustments
    • Pages 8 to 12 for specific travel distances for each
    switch code and specifications
    • Page 5 for proper application of limit switches
    • Page 13 to 18 for switch mounting dimensions

  2. Perform adjustments (if desired):
    • Head orientation (Figure 1, page 5)
    • Actuation direction (Figure 2, page 5)
    • Side rotary switches with 36 drive lever positions
    (Figure 3, page 5):

  3. Mount switch at top corners of switch using two M4 or #8 screws. For GLD products torque screws to 2,7 Nm to 3,4 Nm [24 in-lb to 30 in-lb]. For GLC & GLE products torque screws to 3,1 Nm to 3,7 Nm [27 in-lb to 33 in-lb].

  4. Remove screws on cover plate.

  5. Connect stranded wire (0,75 mm2 to 2,3 mm2, 18-14 AWG) or solid wire (0,75 mm2 to 1,5 mm2, 18-16 AWG) to contact block terminals (use 90 °C wire when ambient temperature is over 75 °C). Torque switch terminal screws to 0,8 Nm to 1,0 Nm [7 in-lb to 9 in-lb].

  6. Seal conduit opening according to instructions in PK 80112.

  7. Reassemble cover plate, and torque cover screws to 0,5 Nm [4.4 in-lb].

FIELD ADJUSTABLE HEAD FIELD

CAMPO DE CABEZA AJUSTABLE

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
FIELD ADJUSTABLE HEAD

OPERATION REQUIREMENTS

REQUISITOS DE FUNCIONAMIENTO

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
OPERATION REQUIREMENTS

TERMS CONDICIONES

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
TERMS

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Designation and Utilization

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 4

PRODUCT NOMENCLATURE

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
PRODUCT NOMENCLATURE

Figure 5. Head Code: A Side Rotary Angular Operating Characteristics
Notes:

  • Free position, operate point, over travel and pre-travel all to EN 50047
  • Operating characteristics apply to counter clockwise (CCW) and clock wise (CW) actuation
  • Refer to page 6 for instructions on how to read operating characteristics and specifications
  • Contact block terminal designation to EN 50013
  • Tightening torque GLC/GLD: 0,5 Nm [4.4 in-lb] max.
  • Tightening torque GLE: 0,339 Nm [3 in-lb] max.

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 5

Figure 6. Head Code: B Pin Plunger Operating Characteristics

Notes:

  • Free position, operate point, overtravel, and pretravel all to EN 50047

  • Refer to page 6 for instructions on how to read operating
    characteristics and specifications

  • Contact block terminal designation to EN 50013

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 6

Figure 7. Head Code: C Roller Plunger Operating Characteristics

Notes:

  • Free position, operate point, overtravel, and pretravel all to EN 50047

  • Refer to page 6 for instructions on how to read operating
    characteristics and specifications

  • Contact block terminal designation to EN 50013

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 7

Figure 8. Head Code: D Top Roller Lever Operating Characteristics

Notes:

  • Free position, operate point, overtravel, and pretravel all to EN 50047

  • Refer to page 6 for instructions on how to read operating
    characteristics and specifications

  • Contact block terminal designation to EN 50013

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 8

Figure 9. Head Code: K Wobble Stick Angular Actuation Operating Characteristics

Notes:

  • Free position, operate point, over travel and pre-travel all to EN 50047

  • Refer to page 6 for instructions on how to read operating
    characteristics and specifications

  • Contact block terminal designation to EN 50013

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 9 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 9

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 1,2,3

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 7,8Honeywell 81521 Micro Switch Global Limit Switches Instruction
Manual - Figure 9,10,11

Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 12,13 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 15,16 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 18,19 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 20,21 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 23,24 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 26,27 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 29,30 Honeywell 81521 Micro Switch Global Limit Switches Instruction Manual -
Figure 31,32

WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages.
While Honeywell may provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.
Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

For more information Honeywell Advanced Sensing Technologies services its customers through a worldwide network of sales offices and distributors. For application assistance, current specifications, pricing or the nearest Authorized Distributor, visit sps.honeywell.com/ast or call:

Asia Pacific +65 6355-2828
Europe +44 1698 481481
USA/Canada +1-800-537-6945

Honeywell Advanced Sensing Technologies

830 East Arapaho Road

Richardson, TX 75081 sps.honeywell.com/ast

PK 81521-11-ML | 11 | 05/21 © 2021 Honeywell International Inc. All rights reserved.

References

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