OMRON MX-Z2000H-V1 Fiber Laser Marker Instructions
- June 9, 2024
- Omron
Table of Contents
MX-Z2000H-V1 Fiber Laser Marker
MX-Z2000H-V1 MX-Z2050H-V1 MX-Z2055H-V1
Fiber Laser Marker
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet primarily describes
precautions required in installing and operating the product. Before operating
the product, read the sheet thoroughly to acquire sufficient knowledge of the
product. For your convenience, keep the sheet at your disposal.
Reference Manual
Manual Name
Fiber Laser Marker MX-Z2000H-V1 Series Setup Manual
Fiber Laser Marker MX-Z2000H-V1 Series User’s Manual
Man.No. Z415
Z416
Model
MX-Z2000H-V1 MX-Z2050H-V1 MX-Z2055H-V1
OMRON Corporation 2019 – 2022 All Rights Reserved. 5636570-7C
Notes on Safety
Safety Labels and Definitions
In this manual, the precautions are indicated with the following labels and
symbols so that MX-Z2000H-V1 series can be used safely. The precautions
described here contain information critical to ensuring safety. Be sure to
observe them. The labels and symbols are as follows.
Danger
Improper handling will lead to a hazardous situation where a death or serious injury may result. It may also result in serious property damage.
Warning
Improper handling will lead to a hazardous situation where a minor or moderate injury or, in the worst case, serious injury or death may result. It may also result in critical property damage.
Caution
Improper handling will lead to a hazardous situation where a minor or moderate injury, or property damage may result.
Meaning of Graphic Symbols
Laser beam Indicates a possibility of injury or damage due to laser beam.
Caution for electric shock Indicates a possibility of electric shock in
certain conditions.
Prohibited Indicates a prohibition in general.
Caution for explosion Indicates a possibility of explosion in certain
conditions. Wear protective glasses Indicates a situation that requires eye
guard to be worn.
Contact prohibited Indicates a possibility of injury caused by touching a
certain part of the device in certain conditions.
Execute Indicates an action of a non-specific, general user.
Always connect a grounding wire. Indicates an instruction to the user to
always connect a grounding wire when using a device with a safety ground
terminal.
Disassembly prohibited Indicates that disassembly of the device is prohibited
as doing so may cause an electric shock or other injury. Caution for high
temperature Indicates a possibility of injury due to high temperature in
certain conditions.
Caution for falling Indicates a possibility of falling due to strongly pushing
and pulling certain parts of the device.
Warning display
Danger
A serious personal injury may result. Do not operate the product unless you
have received laser safety training or operation training, or have understood
the content of this manual. Set up the laser controlled area and enclose the
laser irradiation area with a shield so that the laser emission does not
exceed the class 1 (IEC 60825-1, JIS C6802) level.
A serious personal injury may result. Voltage is applied to some parts inside
the product. Do not touch the inside of the product.
A serious personal injury may result. When you must touch the electrical
system of the product for maintenance or cleaning, disconnect the controller
power supply cable of the main unit from the outlet and wait for at least 10
minutes, and then make sure, using a tester, that there is no residual
voltage.
Danger
A serious personal injury may result in some extreme circumstances. Do not
have your hand or any other body part come close to the laser emission port.
Furthermore, never open the head cover because the extremely strong, near-
infrared laser beam, which is invisible to the eye, is being emitted inside
the marker head.
A serious personal injury may result in some circumstances. Construct an
interlock system with which the laser stops when the laser safety gate is
opened.
Warning
A serious personal injury may result in some extreme circumstances. Do not
disassemble the product or modify the inside parts for purposes other than the
specified maintenance.
A serious personal injury may result in some extreme circumstances. Always
remove the power plug from the wall outlet before wiring, installing, or
performing maintenance on the product. Be sure to observe the instructions for
connections in the manual.
A serious personal injury may result in some extreme circumstances. Install
the product in a location that is as bright as possible. Since the diameter of
pupil is larger in a dark place, laser beam may cause an even more serious
injury if it were to hit the eye.
A serious personal injury may result in some extreme circumstances. Do not
place a highly reflective object with a smooth surface near the laser beam
path.
A serious personal injury may result in some extreme circumstances. Do not
place a flammable or combustible object around the product or near the laser
beam path. Smoke generating or igniting accident may result.
Warning
A serious personal injury may result in some extreme circumstances. Never
forcibly continue to operate the product when an error or failure occurs as
doing so may result in smoke generating or igniting accident.
A serious personal injury may result in some extreme circumstances. If you
feel a sense of danger due to abnormal behavior or noise while operating the
product, do not hesitate to press the emergency stop switch ([EMERGENCY]
button) and turn off the power supply to the product.
A serious personal injury may result in some extreme circumstances. Never +/
short-circuit, charge, disassemble, change the shape by pressure, or put in
fire a button battery.
A serious personal injury may result in some extreme circumstances. Never put
a metal object through the opening of the case.
A serious personal injury may result in some extreme circumstances. Never put
a finger through the opening of the case.
A serious personal injury may result in some extreme circumstances. Terminate
the laser beam path with a reflecting diffuser or absorber with appropriate
reflectance and heat characteristic. Do not install the marker head at the
height of the eye. Usage other than specified within this manual is
prohibited. There is risk of radiation exposure from the laser beam.
A serious personal injury may result in some extreme circumstances. Use the
dedicated software installed on the main unit.
A serious personal injury may result in some extreme circumstances. Deposits
of dust generated during processing may result in smoke or ignition at a low
temperature. Install a suction duct to prevent dust from accumulating. Do not
store the product in a dusty area.
Warning
A serious personal injury may result in some extreme circumstances. Never
disconnect the marker head, the controller and the fiber cable. Stop the use
of the product if any of them is disconnected. The product will need to be
collected and repaired by OMRON.
A serious personal injury may result in some circumstances. Always reset the
error manually.
A serious personal injury may result in some circumstances. Sufficiently
purify and discharge the gases generated during processing.
A serious personal injury may result. Unauthorized operation of the product by
a person who has not received laser safety training may, in rare cases, result
in an injury or other personal accident. Be sure to have the laser safety
manager manage the key switches.
A serious personal injury may result. Any procedures or adjustments made
outside of those specified in this manual may cause exposure to dangerous
laser radiation. This product must be controlled and operated using the
procedures specified in this manual.
A serious personal injury may result. Wear protective glasses when emitting
laser beam. Laser beam, if it hits the eye, may cause blindness. Do not look
into it.
Caution
In rare cases, property damage may result. When using the product, be sure to
observe the installation conditions and provide necessary space for it.
Do not use the product in any of the following environments as the product
may, in rare cases, be damaged. (a) Dusty area (b) Area with oil mist floating
in the air (c) Area subject to impact or vibration (d) Area with high humidity
(of 85% RH or higher) (e) Wet floor surface (f) Installation on a table other
than an affixed frame (movable part) Securely tighten the marker head with
screws and provide appropriate amount of space.
Caution
In rare cases, the product may be damaged. Be sure to conduct periodic
inspections to maintain the level of product performance and to ensure safety.
In rare cases, property damage may result. Do not bend the optical fiber cable
to a radius of 100 mm or less, or apply excessive load or impact to it. Do not
move the marker head by holding or pulling the fiber cable.
Touching it may, in rare cases, cause a burn due to high heat. Do not touch
while the power is being supplied or immediately after the power is turned
off.
In rare cases, the product may be damaged.Do not touch the cover glass with
bare hands.
Conducting maintenance in an unnatural posture may, in rare cases, result in
an injury or other personal injury. Provide a space for maintenance when
installing the product.
A serious personal injury may result. Be sure that excessive force is not
placed on the area above the caution label for falling on the side of the
controller.
When transporting the marker head, be sure to hold the concaved section in
front and handle at the back with both hands.
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Safety Points
Be sure to observe the following points that are necessary to ensure safety.
1. Usage
This product was developed and manufactured to be integrated with systems,
machines, equipment and so on in an industrial environment. When using this
product, follow all applicable standards, laws and regulations. Also, the
customer is responsible for confirming the compatibility of the product. If
these actions are not carried out, OMRON shall not be liable for the
compatibility of the product.
1/6
2. Installation Location
Do not install the product in any of the following environments. · Area with
an ambient temperature that exceeds
the rated range · Area with sudden temperature shift (area where
condensation can occur) · Area with a humidity level that exceeds the 35
to 85% RH range · Area subject to direct sunlight or near a heating
appliance · Area where a ferromagnetic field or an intense
electric field is present · Area where a carrier machine, etc. moves · Area
where corrosive gas or flammable gas is
present · Area where dust, salt, or iron powder is present · Area where water,
oil or chemical splashes or
mist may be present
3. Power Supply, Connection and Wiring
· Do not use a voltage that exceeds the rated voltage or AC power source.
· Make the separate wiring for high-voltage line, power wire and power to the
product. Using the same wire or duct will result in induction, which then may
cause malfunction or damage.
· Use the dedicated cables that are specified in this document.
· Connect the controller power supply cable to a 3P outlet with grounding
(D-class grounding). If a D-class grounding is not used, there is a risk of
electric shock.
· Use SELV (Safety Extra Low Voltage) circuit for all external circuits
connected to this product. SELV is an ungrounded circuit separated from
dangerous voltage by double insulation or higher insulation, and it does not
exceeds safe voltage (peak 42.4 V or 60 V (DC)) even in single failure
condition.
4. Interlock
The product is equipped with the interlock function.Set the terminal of the
input terminal block [EMERGENCY A] (emergency stop input A) or [EMERGENCY B]
(emergency stop input B) to open (OPEN) to forcibly close the shutter inside
the marker head and stop the laser emission. When constructing an interlock
system according to Category 3 indicated in International Standards ISO13849-1
(JIS B 9705-1) (classification of the safety-related parts of a control system
in respect to their resistance to faults and their subsequent behavior under
the fault condition), use the interlock terminal.
5. Emission Direction
The product assumes laser emission in the downward direction. When setting the
emission direction to a direction other than downward, at your own risk,
please thoroughly implement safety measures, as well as protective measures to
prevent dust from sticking to the cover glass.
3. Work materials
Follow the instructions below when using this product with gold, silver,
copper, or other highly reflective materials. Reflected beams may damage the
marker head. (1) For a work positioned horizontally to the
marker, do not mark within 6 mm of the center of the marking area. (2) If the
marking surface of the work is slanted or curved, ensure that the specular
reflection beam is not reflected back into the marker head. Please consult
with our sales center when using this product within these conditions.
(1)
(2)
××
6
4. Maintenance Inspection
· If the cover glass of the marker head laser irradiation port gets dirty, the
laser output may drop or a failure may occur. Do not use this product while
the cover glass is dirty.
· Do not use thinner, benzene, acetone or kerosene items to clean the marker
head or the controller.Carefully remove dirt or dust on the cover glass
without scratching it by moistening with cleaning agent a piece of cleaning
paper specifically for use on an optical device.
5. Storage
Do not store the product in an environment described below. · Storage
temperature: -10 to 60 C (Non
condensation or freezing) · Storage humidity: 35 to 85% RH (No condensation) ·
Outdoor or area subject to direct sunlight · Area where corrosive gas,
flammable gas, oil or
mist may be present · Area that is constantly vibrating or subject to
startling vibration · Very dusty area The aforementioned points do not
guarantee any unforeseen situations that may arise from storing of the
product.
6. Packing and Transporting
This product is a precision machine.Please carefully observe the following
points to avoid damaging the product if you are packing and transporting the
roduct. When transporting the product, use the packing materials that were
used at the factory setting by OMRON.
Safety Standards
Low Voltage EN61010-1 “Safety requirements for electrical equipment for
measurement, control, and laboratory use – Part 1: General requirements”
EN60825-1 “Safety of laser products – Part 1: Equipment classification and
requirements”
· Install in a place with an altitude of 3000 m or less.
· Install indoors. · The laser marker is a class 4 product. It is your
responsibility to build your own safety system when using the product.
Machinery When incorporating this product into a device that complies with
IEC60204-1 Standard | Safety of machinery – Electrical equipment of machines –
Part 1: General requirements, the exterior of the product may need to be
changed. Please purchase the “Masking set” (MX-9190) that helps you easily
change the exterior of your laser marker.
2.UL standards
We have confirmed and received certification that this product satisfies the
requirements of the UL standard on the basis of UL 61010-1.
3.Regulation of perchlorate in California, United States
This product uses parts that contain perchlorate. When you bring this product
or a device with this product incorporated into California in the United
States, the following statement must be indicated on the individual packing
box and shipping box or ondocuments such as manuals or MSDS included in the
package.
Perchlorate Material – special handing may apply, see
http://www.dtsc.ca.gov/hazardouswaste/perchlorate/
4.Korean Radio Waves Act
This device has been evaluated for compatibility in industrial use. When used
in a household setting, the device may cause radio interference.
5. List of Applicable Standards
This product complies with the following standards. Note that this product is
not certified by safety standards in countries and regions not listed. When
exporting the laser marker overseas alone or incorporated into a machine or
device, always check the laws and standards in the country or region the
product is exported to.
For Safe Use of Laser Products
Although JIS C6802-compliant safety measures are incorporated in this product,
the safety measures can be effective only when theuser of the product
understands the functions of these measures.Accordingly, please keep in mind
that JIS C6802-compliantproducts are products in which the safety measures
specified by JIS C6802 are incorporated, and that the products, on their own,
arenot necessarily safe. This product is categorized as class 4 based on the
JIS C6802 classification.The product incorporates the function of the
safetymeasures based on JIS C6802 for the protective casing of the laser
oscillator part, cover interlock, remote interlock (externalinterlock), key
control, laser emission display, opening label, classification label, warning
label, radiant output information label, andoptical path cut-off (internal
shutter). Users of the product must use these functions to apply the safety
measures..
Safety Measures for Class 4 Products
(1) Assignment of the laser safety manager A laser safety manager is “a person
who has the sufficient knowledge required to evaluate the danger of laser and
to ensure safety and who is responsible for the laser management,” and is
selected based on the level of knowledge and experience inhandling laser
devices and prevention of interference due to laser emission. Such a person
must conduct tasks equivalent to those of a laser device manager based on the
“Measures to prevent interference caused by laser beams” issued by the
Ministry of Health, Labour and Welfare (March 25, 2005).
(2) Setting and management of the laser controlled area
Separate the area from other areas and place a sign to clearly indicate that
the area is a laser controlled area. Ensure that only authorized personnel are
allowed to enter the area. Do not allow any hazardous materials such as
explosives and flammables to be brought into the controlled area.
(3) Warning displays and signs · Post signs of danger and hazard of a laser
beam and its handling precautions in locations where the signs are easily
seen. · Post the name of the laser safety manager.
(4) Use of remote interlock When using this product, construct an interlock
system and surround the laser emission area with protection in order to
prevent radiation exposure due to reflections from the object to be marked or
the surrounding area. Also, install the controller in a locationnot being
exposed to laser beams.
6. Dust and Gas Generated during Marking
Dust or gas generated during marking can cause damage to the laser oscillator
or the optical system. Be sure to protect the laser marker by collecting the
dust or gas generated during marking. When using a suction duct to suck in
fine particles, such as metal, oxidized and carbide material, generated during
marking, welding, cutting or other processes, use a duct with straight
interior walls with which fine particles are hard to accumulate, and install
the duct so that fine particles do not accumulate. Furthermore, periodically
clean the inside of the duct to prevent fine particles from accumulating and
to prevent a dust explosion.
7. Other
· Do not disassemble, repair, modify, change the shape by pressure, or
incinerate this product.
· When disposing of the product, follow the instructions of the local
government and other authorities and dispose of it as industrial waste.
· Connect the dedicated products (marker head, controller and cable). Use of
non-dedicated products may lead to malfunction or failure.
· If you feel a sense of error, immediately stop using the product and turn
off the power supply, and contact your OMRON representative.
· Do not move the product with the cable still attached.
· Do not cut the fiber cable. If the fiber cable is cut accidentally, please
stop using the product and consult your OMRON representative.
Notes on Operation
Observe the following points to prevent the product from becoming inoperative
or malfunctioning, or to avoid adverse effects on its performance or device.
1. Power Supply, Connection and Wiring
· Never bundle the marker head control cable and the marker head power supply
cable together with 200/100 [VAC] power wires or the power wire or control
wire of the AC motor, AC servo motor, or electromagnetic valve, etc. that is
being used on your system.Bundling them together will cause noise to enter the
galvanometer control cable and the I/O cable for the external control device,
which may result in a laser marker malfunction.
· If there is a surge in the power supply line, connect a surge absorber
depending on the operating environment.
2. Operating Environment
· To prevent power supply noise or radiant noise from occurring, be sure to
implement measures against noise, such as a spark killer, at the locations
where a surge can occur, such as the point of contact with the motor used for
surrounding devices.
· Refrain from using a cellular phone as it may cause the laser marker to
malfunction.
· Do not stack it on top of anything. · Do not apply strong pressure on the
cables. · Pack and transport the product in the same
direction as it was installed. · Protect the control panel, display panel,
connector and other parts from damage. · Prevent condensation. · Prevent the
product from rolling over or falling,
or do not apply strong impact. · Refer to the previous item, “Storage,” for
details of
storing the product that is packed and is in transit. The aforementioned items
do not guarantee any unforeseen situations that may arise from packing or
transporting of the product.
Applicable Standards
1.EU directives and UK legislations
We have confirmed that this product satisfies the requirements of EU
directives and UK legislations on the basis of the following requirements.
Keep the following requirements in mind when you use
EMC Standards
This equipment is not intended for use in residential environments and may not
provide adequate protection to radio reception in such environments.
· Make sure to attach the ferrite core to the position specified in this
INSTRUCTION SHEET.
· When RS-232C or RS-422A serial port is used, use a shielded twisted pair
cable (AWG24) equivalent to UL2464U-TKVVBS (Tachii Electric Wire). MX-9160-1M,
3M, and 5M (option) cables are available for RS-232C to connect this product
with the PLC.
· Use a shielded cable 5m or less for connecting to the Ethernet port.
· Use a shielded cable (AWG12 to 26) for connecting to the removable terminals
(for input and output) and I/O connector.
· We do not guarantee that this product works with any monitor, mouse, or
keyboard. Check the compatibility before selecting adevice.
These requirements do not guarantee that all machinery and equipment with this
product incorporated satisfy the requirements of EMC. Manufacturers of the
machinery and equipment are responsible for verifying the compatibility of the
product with all the machinery and equipment.
Applicable Standards Details
JIS (Japanese
Compliant with JIS C 6802 “Safety
Industrial Standards) Standards for Laser Products”
Radio Act (Japan)
Not applicable (Corresponds to facilities not requiring permission)
FDA (U.S. Food and Drug Administration) regulations
21 CFR1040.10 except for deviations pursuant to Laser Notice No. 50 “PART 1040 PERFORMANCE STANDARDS FOR LIGHT-EMITTING PRODUCTS” Evaluated under IEC60825-1:2007
FCC
47 CFR Part15 SubpartB ClassA Digital Device
ICES
Korean Radio Waves Act
ICES-001 Class A ISM equipment
Korean Radio Waves Act Electromagnetic interference (EMI) · KN11 · KN61000-6-4
Electromagnetic susceptibility (EMS) · KN61000-6-2
EU directives / UK legislations
UL, CSA Standards
2014/30/EU “EMC directive” and Electromagnetic Compatibility Regulations 2016
Electromagnetic interference (EMI) · EN61000-3-2 Class A
“Harmonic emission” · EN61000-3-3 “Voltage
fluctuations and flicker” · EN61000-6-4 “Emission
standard for industrial environments” Electromagnetic susceptibility (EMS) ·
EN61000-6-2 “Immunity standard for industrial environments” 2014/35/EU “Low
Voltage Directive” and Electrical Equipment (Safety) Regulations 2016 ·
EN61010-1 “Safety requirements for electrical equipment for measurement,
control, and laboratory use Part 1: General requirements” · EN60825-1 “Safety
of laser products – Part 1: Equipment classification and requirements”
UL61010-1, CAN/CSA C22.2 No.61010-1
GB Standards
GB7247.1
RCM
EN61000-6-4
(5) Management of the keys to operate the laser devices
While a laser device is not in use, be sure to remove the system key and pass
it to the safety manager for safekeeping in order to keep the laser from being
operated by unauthorized personnel or without permission.
(6) Setting and verification of the beam path position Setting the beam path
position lower than the eye level of a seated person or higher than the eye
level of a standing person can prevent laser beams from getting in the eye
accidentally.
(7) Handling of the end terminal Take into consideration when no work exists
and terminate the laser radiation range with a reflecting diffuser or absorber
with appropriate reflectance and heat resistance.
(8) Prevention of specular reflection Do not use a specular reflector at the
terminal.
(9) Cut-off and attenuation of beam Be sure to install a protective enclosure
around the laser radiation range and scattered beams in order to prevent
radiationexposure due to unexpected reflection from the printed object and
surrounding objects. Scattered beams may exceed class 1 level. Take measures
to prevent laser exceeding class 1 level from leaking through thegaps in the
protective casing joints.
(10) Inspection and maintenance of protective gear (safety glasses, protective
wear, flame-resistant materials) · Wearing laser safety glasses for eye
protection in the laser controlled area must be mandatory. Use laser safety
glasses that covers wavelength range of 1062 nm. Do not look at a direct or
reflected laser beam even with safety glasses on. Safety glasses are for
protecting eyes from scattered beams, not for protecting eyes from direct or
reflected beams. · Laser beam irradiation to the skin may cause burns and
irradiation to clothing may cause it to burn. Wear flame-retardant clothing
with as little skin exposure as possible.
(11) Safety training/practice
(12) Occupational health (Medical examinations (anterior part of the eye and
ocular fundus))
(13) Other measures to prevent any interference due to laser radiation (system
protective casing, safety inspections, etc.)
Caution–use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
2/6
Risk Level and Safety Measure
Summary of safety measures requirements for users (JIS C6802)
Requirements
Classification
Class 1
Class 1M
Class 2
Class 2M
Class 3R
Class 3B
Class 4
Laser safety manager
Remote interlock Control with a key Beam attenuator Emission indicator
Warning sign Beam path Specular reflection Eye protection
Protective clothes Practice
Not required, but recommended to have one in place for an application that
involves direct observation of the laser beam.
Not required Not required Not required Not required
Not required Same as class 3B
Not required Same as
item
class 3B
Not required item
Not required
No required item
Same as class 3B
Same as class 3R
Not required item
Not required Same as
item
class 3R
No required Same as
item
class 3B
Not required for visible radiation. Required for non-visible radiation.
Required
Connect to the room or the door circuit.
Unlock when not in use.
Indicates that laser is being emitted in non-visible wavelengths.
Avoid inadvertent emission when in use.
Indicates that laser is being emitted.
Follow the safety measure described on the warning sign.
Terminate the beam at an end of an effective length.
Avoid unintended reflection.
Required when the technical and administrative procedures cannot be executed,
and when the laser level exceeds the MPE(*1).
Required in Requires some cases. specific
instructions.
Required for all operators and maintenance personnel.
*1: MPE (Maximum Permissible Exposure) Maximum value of the level of laser irradiation to which a person may be exposed without hazardous effects in a normal environment.
Note: The table lists the required elements for your convenience.
Laser Information
Class 4 laser (processing laser) Class 4 lasers are defined to “have a possibility of causing acute vision disturbances and skin damage with direct and scattered beams and causing a fire”.
Item
Specification
Remarks
MX-Z2000H-V1 MX-Z2050H-V1
MX-Z2055H-V1
Wavelength
1062 nm
Invisible laser
Laser medium
Yb: Fiber
–
Maximum output *1 40 W
–
Average output
20 W (fiber laser osillator output)
–
Laser oscillation type Pulse oscillation
–
Pulse cycle
10 kHz to 1000 kHz
–
Pulse width
1 to 500 ns
–
Class
4
–
NOHD 2 MPE 3
See the figure below. MPE for the cornea: 50 W/m2
Nominal Ocular Hazard Distance
Maximum Permissible Exposure
NOHA
Indicates an area where the laser beam radiation intensity Nominal Ocular or radiation exposure exceeds the maximum permissible Hazard exposure. The maximum hazard distance and range are Area the same as a sphere that has the radius of NOHD. It changes according to the workpiece reflectance and surface conditions. Calculate the value taking the actual usage conditions into consideration.
1: Maximum output refers to the maximum power of the laser beam that the device may output under all operating conditions including during a single point of failure. (The maximum output may exceed the highest output during normal operation.)
2: Indicates the distance from the source at which the beam radiation intensity or radiation exposure becomes equal to the maximum permissible exposure for the cornea.
*3: The value is calculated with the exposure time set to 10 seconds.
No. Name
Function
1 Shutter
This shutter is located inside the head. Closing this shutter can block the emission of the laser beam.
2 Laser warning The laser warning indicator light indicates the following statuses.
indicator
Color
Status
Meaning
Unlit
Laser power OFF
The laser power is OFF.
Green Red
Laser power ON
Processing laser irradiating
The laser power is ON and laser can be irradiated (laser standby mode).
Processing laser is being irradiated (marking is in progress).
Green/red Guide laser irradiating Guide laser is being irradiated.
3 Key switch
4 Interlock connector
The laser power ON/OFF can be controlled with the key switch. While a laser
system is not in use, the safety manager must keep the system key in order to
keep the laser from being operated without permission.
This connector is used to construct a mechanism that forcibly turns OFF the
laser and stops the laser emission. Use this connector to utilize a device
into which the laser marker is incorporated as the interlock system to comply
with International Standards ISO13849-1 (JIS B 9705-1).
refer to: Setup Manual “Chapter 7 Safety Control via Interlock (page 7-1)”
5 I/O emergency Set the [EMERGENCY A] (emergency stop input A) or [EMERGENCY B]
stop input
(emergency stop input B) terminal to open (OPEN) to forcibly close the shutter
inside the marker head and stop the laser emission.
6 Marking stop input
Input a signal to [STOP] to stop the processing laser emission and operate in the guide laser mode.
7 Shutter control Open the [SHUTTER A] (shutter control input A) or [SHUTTER B] (shutter
input
control input B) terminal to close the shutter.
8 Emergency stop switch
If you want to immediately stop the marking, press this switch to turn OFF the laser power.
9 Laser beam exit This is the laser irradiation port.
· Igniting or explosion warning label (Lithium batteries)
· Name plate
· Standard label
Dispose of this product and parts that require replacement in accordance with
applicable regulations.
· Caution label for fall hazards If you press hard on the side of the controller or apply an impact, it may fall over. Please install after safety measures.
· Caution label for battery replacement
The button battery is mounted
inside the controller. Please
use Panasonic CR2032 button
battery to replace.
Caution label for
Using different batteries may battery replacement
lead to smoke and fire
The caution label for battery replacement is attached to the
accidents.
top of the back plate and can only
be seen when the lid opened.
Preparation before Installation
This section explains the things you should do before using the Fiber
Laser Marker, such as checking the items in the package and preparing the peripherals.
Checking the Items in the Package
The package of your Fiber Laser Marker MX-Z2000H-V1 series contains the items specified below. Check the content and if you find anything missing, please contact OMRON.
Controller…..1 System key…..2
Marker head power supply cable…..1
Marker head…..1
Marker head control cable…..1
Removable terminal (For input/output) ….. 1 each
Rear face
8
7
6
No. Name
Function
Reference page
1
Laser warning This indicator indicates the status of
indicator
the marker head.
2
Marker head control connector
This connector is used for communication between the marker head and controller.Connects the marker head control cable.
refer to: Setup manual 17
refer to: Setup manual 2-20
3
Marker head power supply connector
This connector supplies power from the controller to the marker head. Connects the marker head power supply cable.
refer to: Setup manual 2-20
4 Fiber cable
This cable transmits laser.
refer to: Setup
It comes pre-connected with the
manual 2-20
controller and cannot be disconnected.
5 Cooling fan
This fan cools the inside of the marker refer to: Setup
head.
manual 9-10
6
Laser beam exit/Guide
laser exit
Laser, and guide laser used for
refer to: Setup
positioning, are irradiated from this exit. manual 3-10
7 Cover glass
This glass protects the laser beam exit/guide laser exit. The glass must be cleaned periodically
refer to: Setup manual 9-2
8
Focus pointer exit
Focus pointer used for adjustment of laser focus position is irradiated from this exit.
refer to: Setup manual 3-10
Controller Front face
1
2
9
3
4
5
8
6
7
No. Name
Function
1 Controller status This LED indicates the status of the indicator LED controller.
Reference page
refer to: Setup manual 2-7, INSTRUCTION SHEET 3/6
Radiation range
A
C E
B D
F
G
Unit: mm
Position
Specification
A: Laser irradiation port center position
MX-Z2000H-V1
B: Laser irradiation port center position
C: Laser irradiation port diameter
D: Working distance E: Laser radiation range in focusing surface
170 342
F: NOHD G: Laser radiation range in NOHD
22m 17m
MX-Z2050H-V1 MX-Z2055H-V1
70
210
65
220 423
29m 31m
57m 60m
Class 2 laser (guide laser, focus pointer)
Class 2 lasers are defined as “laser products that are safe when exposure is
momentary and the eye is protected by defensive reactions such as blinking,
but are hazardous when the beam is stared into deliberately”.
Item
Specification
Remarks
Wavelength
MX-Z2000H-V1 MX-Z2050H-V1 MX-Z2055H-V1
655 nm
Visible laser
Laser medium
Semiconductor laser
–
Maximum output
1 mW
–
Laser oscillation type CW (continuous wave)
–
Class
2
–
Safety Functions of Laser Marker This product is equipped with the following
safety functions.
Controller
15 12 11
11 12
12 11
8 4
3 14
13 6 7 5
Marker head
10
9
1
2
No. Name
Function
10 JIS/EN laser warning label
11 Electric shock warning label
12 Igniting or explosion warning label
13 Name plate 14 Standard label
15 Caution label for fall hazards
See the figure below.
Warning Label Display
Marker Head The JIS (Japanese), EN (English), and EN (German/French) laser
warning labels are affixed on the marker head. GB (simplified) and IEC
(traditional) warning labels are also included. Affix the appropriate label
according to the regulations and standards in the country/region the product
is used.
· JIS/EN laser warning label (Japanese/English)
:C’JCFS 8 L8 OT ON
N8 $8 ON
+*4$
DANGER–VISIBLE AND INVISIBLE LASER RADIATION
AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION
Yb : Fiber laser Maximum output : 40W Maximum peak power : 30kW Pulse duration : 1-500ns Wavelength : 1062nm
Semiconductor laser Maximum output : 1mW Pulse duration : CW Wavelength : 655nm
CLASS 4 LASER PRODUCT EN 60825-1 : 2014
AVOID EXPOSURE
CLASS 2 VISIBLE AND CLASS 4 INVISIBLE LASER RADIATION IS EMITTED FROM THIS
APERTURE
· EN laser warning label (German/French)
GEFAHR–SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG
BESTRAHLUNG VON AUGE ODER HAUT DURCH DIREKTE ODER STREUSTRAHLUNG VERMEIDEN
Yb : Faserlaser Maximale ausgangsleistung : 40W Maximale spitzenleistung : 30kW Impulsdauer : 1-500ns Wellenlänge : 1062nm
Halbleiterlaser Maximale ausgangsleistung : 1mW Impulsdauer : CW Wellenlänge : 655nm
LASER KLASSE 4 EN 60825-1 : 2014
DANGER–RAYONNEMENT LASER VISIBLE ET INVISIBLE
ÉVITER EXPOSITION DANGEREUSE DE L’OEIL OU DE LA PEAU AU RAYONNEMENT DIRECT OU DIFFUS
Puissance de sortie maximale : 40W Puissance crête maximale : 30kW Durée d’impulsion : 1-500ns Longueur d’onde : 1062nm
Laser à semi-conducteur Puissance de sortie maximale : 1mW Durée d ‘impulsion : CW Longueur d’onde : 655nm
LASER DE CLASSE 4 EN 60825-1: 2014
BESTRAHLUNG VERMEIDEN
AUSTRITT VON SICHTBARER UND UNSICHTBARER LASERSTRAHLUNG
ÈVITER LE RAYONNEMENT
UN RAYONNEMENT LASER VISIBLE ET INVISIBLE EST ÉMIS PAR CETTE OUVERTURE
· GB/IEC laser warning labels (Simplified/Traditional Chinese)
Controller Japanese, English, and French version of electric shock warning
label (grounding), electric shock warning label (disassembly), igniting or
explosion warning label (Litium batteries) are affixed on the controller.
· Electric shock warning label (grounding)
· Electric shock warning label (disassembly)
CD-ROM…..1 (Supplied software, Setup manual, User’s manual)
Cable tie…..1
Interlock release connector…..1
Ferrite cores…..2
GB/IEC laser warning labels (Simplified/Traditional Chinese)….. 1
Instruction sheet (this manual)….. 1
Do not throw away the packing materials, but keep them with the
package. When transporting or moving the Fiber Laser Marker, be
sure to use the original packing materials.
The controller and marker head come pre-connected with a fiber
cable. The cable cannot be disconnected or reconnected.
Controller power supply cable is not included. For details on the
controller power supply cable,
refer to: Setup manual
“Controller Power Supply Cable Connection (page 2-21)”
Please prepare a PC that can read the CD-ROM to refer to the
manual. You need to have Adobe Reader® installed by Adobe® on
your PC.
Peripherals to be Prepared
In addition to the aforementioned items in the package, the customer should
prepare the peripherals specified below. Prepare them as necessary.
Peripherals used in the basic system configuration
The following peripherals are used in the basic system configuration:
Item name Monitor
Specification
· DVI-D input specification · VGA input specification (15-pin, 3 rows) Number
of pixels: 1,024 768 pixels or more (Recommended)
Keyboard USB connector specification
Mouse
USB connector specification
Peripherals used for I/O communication, serial communication or Ethernet communication
To control the system from an external device with I/O communication, serial
communication, Ethernet communication or other type of communication, or to
share data via Ethernet communication, use an appropriate device and cable
meeting the specific purpose.In this case, be sure to check beforehand whether
the communication specification, wiring, etc., meet the controller
specification.
Name and Function of Each Part
This section explains the name and function of each part of the marker head and controller.
Marker Head
Front face
Rear face
2 5 1
3
MX-Z FIBER LASER MARKER
4
No. Name
2
Display
Function
Reference page
This display shows the current marking status, execution of functions via controller operation and result of execution, error/alarm codes, etc.
refer to: Setup manual 2-8, INSTRUCTION SHEET 3/6
If you want to immediately stop the
marking due to occurrence of
Emergency stop abnormality, pressing this switch
3
switch
forcibly stops the system. In this
([EMERGENCY] case, the unit generates an error.
refer to: Setup manual 3-45
button)
Turn the switch in the direction of the
arrow to turn it off (reset the
emergency stop).
4 [FUNCTION] button
This button is pressed if you want to enable/disable marking, install marking data from a USB memory or refer to: Setup switch between functions when the manual Chapter 8 controller is not connected to a monitor, keyboard or mouse.
This button is pressed if you want to
5
confirm a given function set with the [ENTER] button [FUNCTION] button when
the
controller is not connected to
refer to: Setup manual Chapter 8
a monitor, keyboard or mouse.
6 Filter panel
An air filter for protecting the interior of the controller is attached on the rear face.This air filter must be cleaned/replaced periodically.
refer to: Setup manual 9-6
Breaker (with
refer to: Setup
7 earth leakage This breaker turns the laser marker manual 3-5
breaker
power supply ON/OFF.
3-37
function)
[LASER 8 POWER] key switch
When the system key is inserted
and turned to the [ON] position, the laser power will turn ON and the unit
refer to: Setup will be ready to irradiate laser. When manual 3-6 the system
key is turned to the [OFF] 3-36
position, the laser power will turn
OFF.
9 [MEMORY] connector*1
Connects a USB memory to be used refer to: Setup
for data transfer. Specification: USB A connector
manual 2-25
*1 Do not use the USB interface for anything other than specified.
Controller status indicator LED
SYSTEM LASER READY ERROR
Name
Color Status Meaning
[SYSTEM]
System
This LED comes on when the system is
LED
Green power supply started.
ON
[LASER] Orange Laser
This LED comes on when the laser power
LED
power ON is turned ON.
[READY] LED
Yellow Running green and ready
This LED comes on when the system is running and ready to operate. I/O signals and communication commands can be received in this state.
[ERROR] Red LED
Error
When an error (major trouble) occurs, this LED comes on and buzzer sound is output. The controller does not operate while this LED is lit.For the remedial action, refer to “Chapter 10 What to Do in Case of Abnormality (page 10-1)”.
3/6
Display
Upper digits
Lower digits
Application Display Meaning
Reference
Error display
Alarm display
E-
A-
After “E-” is displayed, a 4-digit code is shown in the order of upper two
digits lower two digits (repeated).
After “A-” is displayed, a 4-digit code is shown in the order of upper two
digits lower two digits.
refer to: Setup manual Chapter 10
Rear face
15
1
2
14
3
13
4
12
5
11
10
6
9
8 7
No. Name
1
Marker head control connector
2
Fiber cable
3
Ethernet port
Function
Reference page
Connects the marker head control cable.
refer to: Setup manual 2-20
This cable comes pre-connected with the marker head. It cannot be disconnected.
refer to: Setup manual 2-20
To perform Ethernet communication, connects the LAN cable. Specification: RJ-45
refer to: Setup manual 2-26
4
Marker head power Connects the marker head supply connector power supply cable.
refer to: Setup manual 2-20
5
USB connector*1
Connects the keyboard or mouse.
refer to: Setup manual 2-24
6
Cooling fans
These fans cool the inside of refer to: Setup
the controller.
manual 9-10
Power supply
7
terminal block
(with cover)
Connects the power supply refer to: Setup
cable.
manual 2-21
Connects an external device
using the supplied removable
8
terminal when operating/ Input terminal block controlling the system via I/O
communication using a
refer to: Setup manual 2-25
sensor,
PLC, etc.Specification: 20-pin
Connects an external device
using the supplied removable
9
Output terminal block
terminal when operating/ controlling the system via I/O communication using a
refer to: Setup manual 2-25
sensor,
PLC, etc.Specification: 14-pin
Connects an external device
when operating/controlling the
10
RS-232C/RS-422A system via serial
serial port
communication using a
refer to: Setup manual 2-26
PLC or PC.Specification:
D-sub, 15-pin (female)
No. Name
Function
Reference page
11 I/O connector
Connects an external device
when operating/controlling the
system via I/O communication using a sensor, PLC, etc.
refer to: Setup manual 2-25
Specification: D-sub,
37-pin (male)
12
Monitor connector (DVI)
Connects the monitor cable. refer to: Setup Specification: DVI (female) manual 2-22
13
Monitor connector (D-sub)
Connects the monitor cable. Specification: D-sub, 15-pin, 3-row connector (female)
refer to: Setup manual 2-22
When constructing an
14
Interlock connector
interlock system according to Safety Category 3 or above, connect with a safety
refer to: Setup manual 7-1
controller or other device.
15 Safety relay
A relay which turns the laser power ON/OFF based on the signal from the interlock connector. Model: G7SA-2A2B DC24
refer to: Setup manual 7-1
*1 Do not use the USB interface for anything other than specified.
Installation Environment
This section explains the environment and conditions needed to install the
product, as well as items to note.
Installation Environment and Conditions
Installation environment
Install or store the controller and marker head in the following environment.
· Location exposed to minimum dust, dirt or oil mist · Location not subject to
sudden temperature shift · Location free from strong vibration or impact
Installation space
Before installing the marker head or the controller, be sure to confirm that
the space shown below can be provided around the equipment.
Marker head
50 mm
Top view
100 mm
150 mm
Intake
Exhaust 300 mm
Controller
100 mm
Top view
Intake
Exhaust
150mm
100 mm
300mm
Provide space as indicated in the illustration so as not to disturb the flow of the intake and exhaust. At this time, control exhaust heat to keep the ambient temperature of the operating system with in the temperature range in compliance with the installation environment standard. If sufficient installation space cannot be ensured, the temperature in the marker head and controller will rise abnormally and may cause the laser power to drop or a failure to occur. Install the controller in a flat, secure place not subject to vibration. Do not arrange the circuit breaker to make it difficult to operate.
Notes on Installation
Transportation of marker head
When transporting the marker head, be sure to hold the concaved section in
front and handle at the back with both hands.Do not hold the marker head by
one hand or carry it by the cable.
Z-axis
(Front view)
refer to: Setup Manual
Handling of marker head
Do not touch the bottom face of the marker head with bare hands. In
particular, never touch the cover glass protecting the laser beam exit/guide
laser exit.Doing so may affect the quality of marking.
: Marking area
MX-Z2000H-V1
: 170 mm
MX-Z2050H-V1/Z2055H-V1 : 220 mm
MX-Z2000H-V1
: 160 mm
MX-Z2050H-V1/Z2055H-V1 : 210 mm
MX-Z2000H-V1
: 180 mm
MX-Z2050H-V1/Z2055H-V1 : 230 mm
Dimensions of Marker Head Mounting Screw
The thread size of the mounting screw is M6. Also consider the thicknesses of the plate and washer to be installed and use a screw of an appropriate length so that the thread will be inserted by 5 to 8 mm into the mounting screw hole in the marker head, as shown below.
5 to 8 mm
Ensuring of cable bending space
Each cable connected to the marker head has a minimum bending radius. When
installing each cable, ensure the minimum radius (100 mm) as shown below.
100mm 100mm
Washer
Plate
Mounting screw The marker head does not come with mounting screws and washers. They must be prepared by the customer.
Installation Method
The positions of mounting screw holes (8 locations) in the marker head are shown below.Drill mounting screw holes by referring to Asure to secure the marker head at four or more locations. Tighten the mounting screws to the torque of 2.4 N·m.
Mounting screw hole
100mm
300 Exhaust Space
51 Fan thickness
200 Cable projections
Do not forcibly bend the cable, as it may cause the cable to break.
Controller industrial enclosure
Avoid installing the controller in a production site that has a lot of oil mist and dust, as this may lead to failure. Install the controller in an industrial enclosure so that oil mist and dust cannot enter the internal part of the controller. Also, use an industrial enclosure that does not interfere with the air flow and cooling of the controller. Please select an industrial enclosure which has a panel cooler and heat exchanger appropriate for the ambient temperature.
Controller industrial enclosure (Oil-proof and dust-proof)
Panel cooler, Heat exchanger,
etc.
Controller
Locating hole
Mounting screw hole
Also drill holes for the laser beam exit and focus pointer exit.
Machining dimensions of mounting screw hole/
irradiation port hole
360 ± 0.1
260 ± 0.1
8-ø7
110 ± 0.1
100 ± 0.1 35
Front face
Focus pointer exit*
87
185
Laser beam exit/ Guide laser exit ø85
- Note
(Unit: mm)
Set a hole diameter that prevents contact with the pointer beam by
considering the thickness of the mounting base. (Focus pointer irradiation
angle: MX-Z2000H-V1 28.9° / MX-Z2050H-V1/Z2055H-V1 23.1°)
Thickness of mounting base 10 max. 15 20
Recommended hole diameter 23 29 35
(Unit: mm)
Installation of dust collector
When marking is performed with this unit, dust, smoke and gas will
generate.Always provide ventilation and be sure to install a dust collector to
remove generated dust, smoke and gas.
· Placing the dust collection inlet near the marking point is effective.
· In cases where oil is attached to the work, dust and smoke is likely to
stick to the laser irradiation port of the marker head. In such an
environment, thoroughly collect dust by creating a flow of compressedair from
the processing surface to the dust collection inlet.
Marker head
Laser processing protection equipment
Dust collection inlet
Dust collector
Provide sufficient space around the marker head so as not to disturb air
intake/exhaust. Also pay attention not to block the ventilation port.
For information on the external dimensions of the marker head, refer to “A.2
External Dimension (page A-4)” in the setup manual.
Work materials
Follow the instructions below when using this product with gold,
silver, copper, or other highly reflective materials. Reflected beams
may damage the marker head.
(1) For a work positioned horizontally to the marker, do not mark
within 6 mm of the center of the marking area.
(2) If the marking surface of the work is slanted or curved, ensure
that the specular reflection beam is not reflected back into the
marker head.
Please consult with our (1)
(2)
sales center when using
this product within these
conditions.
Installation of Marker Head
Install the marker head on the plate. The installation direction is not
limited at all, and the market head can be installed in any direction.
Marking Area and Working Distance
The marker head’s marking area (X-axis/Y-axis) and working distance (Z-axis)
are shown below. Install the marker head by considering these dimensions and
distance.
6
Installation Direction
Controller
Be sure to place the controller longitudinally on a flat surface.If the
controller is placed laterally or upside down, a failure may occur.
Z-axis
Y-axis X-axis
Provide sufficient space around the controller so as not to disturb air
intake/exhaust. Do not arrange the circuit breaker to make it difficult to
operate.
Marker Head
The marker head can be installed facing up or down and facing to the right or
left.
X-axis/Y-axis
(Top view)
: Marking area
MX-Z2000H-V1
: 90 mm
MX-Z2050H-V1/Z2055H-V1 : 160 mm
(Front face)
MX-Z2000H-V1
: 90 mm
MX-Z2050H-V1/Z2055H-V1 : 160 mm
When setting the emission direction to a direction other than downward,
thoroughly implement safety measures, as well as protective measures to
prevent dust from sticking to the cover glass.
Connection of Devices
Connect the marker head and necessary peripherals to the controller.
Connecting the Marker Head
Connect the supplied marker head power supply cable, then connect the marker
head control cable. Follow the procedure below when connecting the marker head
control cable to the marker head.
1 Lightly insert the cable into the marker head control
connector on the marker head.
2 Raise the tab in the middle of the lock lever using
fingernails. The lock lever is released to allow it to move freely.
3 Press down the lever until you hear a clicking sound to
fasten the cable.
Connecting the marker head control cable
Lock lever
Tab
Fiber cable (not detachable)
Marker head power supply cable
Be sure to use the supplied dedicated cable. If any other cable is used, a failure may occur. Insert the cable connector straight and all the way to the end. The pre-connected fiber cable cannot be disconnected. Also, do not forcibly bend the cable or apply an unreasonable force to the cable, as it may cause the cable to break. Do not wire the cable near other power wire or bundle it with a power wire. It may cause malfunction due to noise, etc.
Controller Power Supply Cable Connection
Connect the controller power supply cable to the power supply
terminal block on the rear face of the controller.
The MX-9301 (cable length: 2.9 m) (optional) can be used as a PSE (Japan) or
UL (USA)/CSA (Canada) compliant cable. The MX-9301 (optional) power supply
plug is categorized as type B (mainly used in Japan, the USA and Canada) by
National Electrical Manufacturers Association (NEMA). When using this product
in a country or region that cannot use the MX-9301 (optional), prepare the
appropriate cable suitable for use in your country or region according to
country/regional regulations. Use the AWG18 power supply cable. Screw
specifications for power supply terminal block: M4 × 0.7 × 8L Provide an over-
current protection device on the power supply side (building side) so that
current exceeding 20 A does not flow to the laser marker. Use copper wire for
the power cable conductor. The ” ” mark on the controller indicates an
alternating current. The power supply frequency is 50 Hz or 60 Hz, and use 100
V to 120 V AC or 200 V to 240 V AC.
Warning
Connect each core wire of the controller power supply cable correctly to the corresponding terminal on the power supply terminal block. Connect the wire firmly so that it will not come off. Wrong connection may result in fire or electric shock.
Do not wire the cable if the power supply plug is still
Warning connected to the power socket. Doing so may
result in electric shock.
1 Remove (two) screws and take out the power supply
terminal block cover and transparent cover.
Power supply terminal block
Transparent cover
Power supply terminal block cover
2 After removing the screws from the power supply terminal
block, install the core wires of the controller power supply cable to the
corresponding terminals, respectively, and then securely tighten the screws.
Tighten the screws to the torque of 1.4 N·m.
LN
Controller power supply cable
Securely tighten the screws on the power supply terminal block so that they
will not come off. The mark in the figure below on the controller is the
protective conductor terminal. Be sure to ground the protective lead terminal.
Keep the controller power supply cable away from any high-voltage line, power
wire or device that generates significant switching surge, etc. If noise is
superimposed on the power supply, use a noise cutoff transformer, etc.
3 Install the transparent cover and power supply terminal
block cover as before. Tighten the screws to the torque of 0.48 N·m.
4 Secure the power supply cable to the cable tie base with a
included cable tie. Securely tighten the cable ties so that the power supply
cable does not slip.
Cable tie base
Cable tie
Controller power supply cable
5 Connect the power supply plug of the controller power
supply cable to the power socket.
Connecting Terminals
Install the supplied terminals to the back of the controller. Even when not
using I/O communication, always connect the supplied removable terminals (one
for input and one for output). If these are not connected, the marker will be
in a fault state. When not performing safety control using the interlock
terminal, connect the supplied interlock release connector. If this is not
connected, the marker will be in a fault state.
Interlock release connector
Removable terminal
4/6
Flow of Operations from Startup to Shutdown
The basic flow of tasks from starting to shutting down the Fiber Laser Marker
is shown below. The flow that applies at the initial startup and when
creating/editing marking data is different from the one that applies to actual
marking (operation).
Refer to “Fiber Laser Maker MX-Z2000H-V1 series Setup Maual” (Z415)
Operation and Control by I/O Communication
Output
Connection
This system supports both NPN and PNP devices, but all of the connected
devices connected must be either NPN or PNP. Make sure all devices are of the
same type.
NPN output Sink current output (same as NPN open collector output)
Each output COM OUT
I Load
External power supply (+30 VDC MAX)
This chapter explains how to operate and control the system via I/O
communication by connecting external devices.
Refer to “Fiber Laser Maker MX-Z2000H-V1 seies Setup Maual” (Z415)
Connecting to the I/O Terminal Block
Connect each I/O signal wire from a sensor, PLC or other external device directly to a corresponding terminal on the I/O terminal block.
Among others, the power line is connected differently depending on the
connection method of the external device (output type of the device) and the
power supply to be used. Connect the wires correctly by referring to the
information below.
How connection varies by connection method/type of power supply of external
device
When the internal power supply of the controller is used
Connection method
Input terminal block
Output terminal block
When the power supply of the external device is used
Input terminal block
Output terminal block
NPN connection PNP connection
Connect Pin No. 1 (+24 V OUT) and No. 2 (COM IN) using a jumper pin (factory
setting).
Connect Pin No. 3 (GND) and No. 2 (COM IN) using jumper pin.
Connect Pin No. 1 (GND) and No. 2 (COM OUT) using a jumper pin (factory
setting).
Connect Pin No. 3 (+24 V OUT) and No. 2 (COM OUT) using jumper pin.
· Remove the jumper pin connecting Pin No.1 (+24 V OUT) – No.2 (COM IN) or
No.2 (COM IN) – Pin No.3 (GND).
· Connect the external power supply (+24 VDC) to Pin No. 2.
· Remove the jumper pin connecting Pin No.1 (GND) No.2 (COM OUT) or No.2 (COM
OUT) – Pin No.3 (+24 V OUT).
· Connect the GND of the external power supply to Pin No. 2.
· Remove the jumper pin connecting Pin No.1 (+24 V OUT) – No.2 (COM IN) or
No.2 (COM IN) – Pin No.3 (GND).
· Connect the GND of the external power supply to Pin No. 2.
· Remove the jumper pin connecting Pin No.1 (GND) No.2 (COM OUT) or No.2 (COM
OUT) – Pin No.3 (+24 V OUT).
· Connect the external power supply (+30 VDC MAX) to Pin No. 2.
· Make sure to attach the included ferrite core to the wire connected to the
removable terminal, at a position roughly within 200 mm from the removable
terminal.
· If the cable does not fit in the ferrite core, the external dimension of the
cable is too large. Use a cable with a minimum impedance of 100 (15 MHz to 40
MHz). (Recommended product: TDK ZCAT3035-1330)
· This system supports both NPN and PNP devices, but all of the connected
devices connected must be either NPN or PNP. Make sure all devices are of the
same type.
· Select a device to connect that does not cause chattering, as this could
cause a malfunction. If connecting a device that causes chattering, confirm
its operation and then configure the marker operation settings as required.
(This is set on the [I/O setting] tab in [Marker operation setting] opened
from [Environment setting] on the menu bar.)
For information on internal circuit of each terminal, refer to: Setup Manual
“4.2 Hardware Specifications (page 4-9)” For information on measures to reduce
chattering, refer to: “Fiber Laser Marker MX-Z2000H-V1 series User’s Manual”
(Z416).
Connecting to the I/O Connector
PNP output Source current output (same as PNP open collector output)
Connect each I/O signal wire from a sensor or PLC to a corresponding terminal on the I/O connector (D-sub, 37-pin).
External power supply (+30 VDC MAX)
Note that the COM IN/COM OUT terminals on the I/O connector are connected inside the controller to the COM IN/COM OUT terminals on the I/O terminal blocks. Connect the jumper pin to the I/O terminal blocks depending on the specific application of the system according to “Connecting to the I/O Terminal Block (Setup Manual page 4-3)”.
Output
COM OUT Each output
I Load
Hardware Specifications
This section explains the input and output specifications of the terminal
blocks and I/O connector, as well as connection examples.
The circuits between each COM OUT are short-circuited inside of the controller. Combining NPN and PNP will cause a failure. Connect the load when wiring to each output. Shorting the circuit will cause a failure.
Input Specifications
Rating
Item Input form Applied voltage
Common to input terminal block / I/O connector Bi-directional photocoupler 24 VDC 10%
Internal circuit diagram
Internal circuit
Photocoupler
1.5 k 3.9 k
COM IN Input
Terminal Block/Connector Specifications
This section explains the specifications of the terminal blocks and I/O
connector.
Input Terminal Block
Number of pins: 20 pins Screw-less clamp type
1
Connection
This system supports both NPN and PNP devices, but all of the connected
devices connected must be either NPN or PNP. Make sure all devices are of the
same type.
NPN input
Input
COM IN Each input
External power supply (+24 VDC)
NPN open collector output
PNP input
Each input COM IN
External power supply (+24 VDC)
PNP open collector output
Input
The circuits between each COM IN are short-circuited inside of the controller. Combining NPN and PNP will cause a failure.
Output Specifications
Rating
Item
Output terminal block I/O connector
Output form
NPN/PNP photocoupler insulation output
Maximum applied voltage 30 VDC
Maximum output current 50 mA
Residual voltage
2 VDC or less
20 mA
Internal circuit diagram
Internal circuit
Output COM OUT
20
Pin No. Terminal name
+24 V OUT
1
Factory setting: Short-circuited with Pin No. 2
using a jumper pin.
Function
Outputs 24-VDC power supply to external devices. The maximum supply current is
300 mA.
COM IN
2
Factory setting: Short-circuited with Pin
A common input terminal.
No. 1 using a jumper pin.
3
GND
A ground terminal for supplying power to an external device.
4
TRIG (marking trigger input)
5
ERROR RST (error reset input)*
6 7 to 8
ALARM RST (alarm reset input)*
RESERVE (reserved)
9
STOP (marking stop input)
Marking is started when an ON signal (pulse width 1 ms or more) is input. An
input is received when [MARK READY] (marking ready output) is ON. A desired
detection method can be selected by setting it in the marker software. ·
Level: Marking can be performed
continuously for the specified input time. · Edge: Marking is performed when
an input is received. Marking can be performed continuously for the number of
times and at the interval specified in the marker software. ( Set up manual
“4.7 Timing chart Continuous Marking Operation”.)
Errors (major trouble) and alarms (maintenance notifications) are reset when
an ON signal is input. To reset an error, the cause of the error must be
removed first. After confirming the cause of the errors, always have a person
manually reset the error. Do not implement a way to automatically reset
errors.
Alarms (maintenance notifications) are reset when an ON signal is input.
Marking is stopped when an ON signal is input. If the ON signal is input continuously, irradiation of the processing laser will be inhibited and the system will switch to the guide laser mode. Using the STOP signal operation switching control setting of the marker software, emission of both the processing laser and guide laser can be prohibited. Using the STOP signal operation switching control setting of the marker software, emission of the guide laser can be performed when this signal is OFF. For details on STOP signal operation switching control, refer to “Fiber Laser Marker MX-Z2000H-V1 series User’s Manual” (Z416.)
Pin No. Terminal name
Function
The shutter opens when this terminal
is short-circuited to the COM OUT
terminal (this signal turns ON).
Note, however, that an input of this
signal is disabled if [SHUTTER B]
10
SHUTTER A (shutter control input A) Factory setting: Short-circuited with Pins No.11 and 12 using a jumper pin.
(shutter control input B) is not ON (Pins No. 11 and 12 are not short- circuited). An input of this signal has no effect, either, while the marker software is showing the [Edit mode] screen. * If the frequency of open/close is
high, consider using [LASER ON]
(laser control input).
The processing laser can be stopped
by opening (OFF) [LASER ON] (laser
control input). (The internal shutter
remains open.)
SHUTTER B
When this terminal is short-circuited
(shutter control input B) to the COM OUT terminal (the signal
11
Factory setting:
turns ON), shutter open/close control
Short-circuited with Pins No.10 and 12 using a jumper pin.
([SHUTTER A] (shutter control input A) ON/OFF) is enabled.
COM OUT
12
Factory setting: Short-circuited with Pins No.10 and 11 using a
A common output terminal for Pins No. 10 and 11.
jumper pin.
When this terminal is short-circuited to
the COM OUT terminal (the signal
turns ON), the laser power turns on.
If the key switch is in the OFF position,
however, short-circuiting these
LASER ON
terminals does not turn on the laser power.
(laser control input)
13
Factory setting:
- Using the STOP signal operation switching control setting of the marker
Short-circuited with Pin
software, emission of the guide laser
No.14 using a jumper pin.
can be performed when this signal is
OFF.
For details on STOP signal operation
switching control, refer to “Fiber Laser
Marker MX-Z2000H-V1 series User’s
anual” (Z416.)
COM OUT
14
Factory setting: Short-circuited with Pin No.
A common output terminal for Pin No. 13.
13 using a jumper pin.
EMERGENCY A
(emergency stop input A)
When the [EMERGENCY A]
15
Factory setting:
(emergency stop input A) or
Short-circuited with Pins No. [EMERGENCY B] (emergency stop
16 and 17 using a jumper pin. input B) terminal is opened, the laser
EMERGENCY B
power turns OFF and the shutter
(emergency stop input B)
closes.
16
Factory setting:
In this case, the system generates an
Short-circuited with Pins No. error.
15 and 17 using a jumper pin.
COM OUT
17
Factory setting:
A common output terminal for Pins
Short-circuited with Pins No. No. 15 and 16.
15 and 16 using a jumper pin.
18 to 19 RESERVE (reserved)
20
NC
Do not connect anything to this terminal.
- Resetting via key switch operation, serial communication or marker software operation is also possible.
The following product is used as the input terminal block. · Weidmüller BLF5.08HC/20/180LR
Output terminal block
Number of pins: 14 pins Screw-less clamp type
1
14
Pin No. Terminal name
Function
GND
1
Factory setting:
A ground terminal.
Short-circuited with Pin No. 2
using a jumper pin.
COM OUT
2
Factory setting: Short-circuited with Pin No. 1
A common output terminal.
using a jumper pin.
3
+24 V OUT
Outputs 24-VDC power supply to external devices. The maximum supply current is 300 mA.
4
POWER (power ON output)
An ON signal is output while the system power supply is ON.
5
READY (ready output)
An ON signal is output while the system is operating and ready. An external input (I/O signal, I/O command or serial command) can be received.
6
MARK READY (marking ready output)
An ON signal is output in the marking ready mode. ([TRIG] (marking trigger input) is acceptable.)
7
LASER
An ON signal is output while the laser
(laser control status output) power is ON.
8
SHUTTER (shutter status output)
An ON signal is output while the shutter is open.
9
MARK BUSY (marking busy output)
An ON signal is output while the processing laser is irradiated (marking is in process).
Output when marking is complete.
The output method varies depending
on the marker software setting.
· Pulse: When marking is completed,
10
MARK END (marking complete output)
an ON signal is output as a pulse of the specified width*.
· Level: When marking is completed,
an ON signal is output as a
signal level. The signal turns
OFF when marking is started.
11
ERROR (error output)
An ON signal is output while an error (major trouble) is present.
12
ALARM (alarm output)
An ON signal is output when an alarm (maintenance notification) generates.
13
REMOTE CONTROL (remote control output)
An ON signal is output during remote control.
14
DFL CONTROL (DFL control output)
An ON signal is output during DFL control.
For details on DFL, refer to “Fiber Laser Marker MX-Z2000H-V1 series User’s
Manual” (Z416.)
- Specify using the marker software.
The following product is used as the output terminal block. · Weidmüller BLF5.08HC/14/180LR
I/O connector
Form: D-sub, 37-pin, male
1
19
20
37
Pin No. Terminal name 1 to 3 COM IN
4 to 19
DI (parameter input)
COMMAND SET
20
(command confirmation i
nput)
Function
A common input terminal.
Enters a parameter value for each command. Specifies with 16 bits from DI_0 to
DI_15. ( Set up manual “4.6 I/O Command”)
Confirms a command and parameter input. The command is executed at the OFF ON
edge of the signal input.
Pin No. Terminal name
21 to 24
COMMAND (command inputs 0 to 3)
25
TIME HOLD IN
(time hold input)
26 to 28
RESERVE (reserved)
Function Enters a command. Specifies a command using four bits from inputs 0
to 3. ( Set up manual “4.6 I/O Command”)
When an ON signal is input to this terminal, the date/time is acquired. The
acquired date/time is held while the ON signal is input.
29
IO ERROR (I/O error output)
COUNT END 30 to 33 (counter end outputs
A to D)
34
TIME HOLD OUT
(time hold output)
COMMAND END
35
(command reception
complete output)
36, 37 COM OUT
This signal is output when an invalid input is received via I/O communication.
(Example) · A marking start signal is input when
the system is not ready to perform marking. · I/O command or parameter input
is invalid. The output method varies depending on the marker software setting.
· Pulse: When an I/O error occurs, an
ON signal is output as a pulse of the specified width. · Level: When an I/O
error occurs, an ON signal is output as a signal level.The signal will turn
OFF when a normal signal is subsequently input.
This signal is output when the end value of the counter is reached. The
terminal to output a signal from can be set as one of A to D for each
registered counter. The output method varies depending on the marker software
setting. · Pulse: When the end value is
reached, an ON signal is output as a pulse of the specified width. · Level:
When the end value is reached, an ON signal is output as a signal level.
An ON signal is output in the time hold mode.
An ON signal is output upon completion of the processing of a command
processing which was received successfully.
A common output terminal.
- Specify using the marker software.
For the connectors on external device cables to be connected to the I/O connector, the following products are recommended: Socket: OMRON XM3D-3721 (D-sub, 37pin) Hood: OMRON XM2S-3711
Wire the COM IN and COM OUT so that they do not touch the shell. If you do not do this, it may result in a failure.
Operation and Control by Serial Communication
This chapter explains an overview of how to operate and control the system via
serial communication by connecting external devices.
Refer to “Fiber Laser Maker MX-Z2000H-V1 series Setup Maual” (Z415)
Hardware Specifications
This section explains the specifications of the serial communication and
connector.
Serial Communication Specifications
The following explains the serial communication specifications. Communication settings on the controller side are done with the marker software. For the communication settings on the external device side, refer to the manual for the applicable device. Note that any connected external device must support the communication specifications listed below.
Item
Interface Full-duplex/half-duplex Synchronous method Transmission control
procedure
Baud rate (bps) Data bit length Parity Stop bit length
Specification RS-232C/RS-422A * Full-duplex communication Asynchronous method
No procedure
9,600/19,200/38,400/57,600/115,200 7/8 None/EVEN (even number)/ODD (odd
number) 1/2
- RS-232C and RS-422A cannot be used at the same time. If RS-422A is selected, one-to-one communication is performed and multi-drop connection is not supported.
Connector Specifications
Connect the serial communication cable to the RS-232C/RS-422A serial port
(D-sub, 15-pin connector) on the rear face of the controller.
Form: D-sub, 15-pin, female
8
1
15
9
Application Pin No. Terminal name Function
RS-232C 1
(Not used)
2
RD (RXD)
Enters data from the external
device.
3
SD (TXD)
Outputs data from the controller.
4
(Not used)
5
(Not used)
6
(Not used)
7 *
SG (GND)
8
A signal ground. Connects the SG (GND) terminal on the external device.
(Not used)
RS-422A 9
RDB (+)
Enters data from the external device.
10
RDA ()
Enters data from the external device.
11
SDB (+)
Outputs data from the controller.
12
SDA (-)
13
Outputs data from the controller. (Not used)
14
(Not used)
15
(Not used)
- Even when RS-422A is selected, Pin No. 7 is still used as the SG (GND) terminal. Do not use the RS-232C terminals and RS-422A terminals at the same time.
Do not connect anything to those pins that are denoted “(Not used).” If these
pins are connected by mistake, the system may fail.
The following products are recommended for the connectors on the external
device cable connected to the RS-232C/RS-422A serial port: Plug: OMRON
XM3A-1521 (D-sub15 pin) Hood: OMRON XM2S-1511
5/6
Sharing Data and Control by Ethernet Communication
This chapter explains how to share and manage set data with devices connected
to the network using Ethernet communication. This chapter also explains how to
operate and control the system via Ethernet communication by connecting
external devices.
Refer to “Fiber Laser Maker MX-Z2000H-V1 series Setup Maual” (Z415)
Hardware Specifications
This section explains the specifications of the Ethernet communication and
connector.
Ethernet Commuicatio Specificatios
The following explains the Ethernet communication specifications. Communication settings on the controller side are done with the marker software. For the communication settings on the connected device side, refer to the manual for the applicable device. Note that the connected device must support the communication specifications listed below:
Item Type Compatible LAN cable
Specification 1000BASE-T / 100BASE-TX / 10BASE-T Category 5, 5e, 6 or 7
Connector Specifications
Connect the LAN cable to the Ethernet port (RJ-45, 8-pole modular connector)
on the rear face of the controller.
Form: RJ-45 modular connector
Pin No.
Terminal name Function
8
1
TX (+)
Data sent (+)
2
TX (-)
Data sent (-)
1
3
RX (+)
Data received (+)
4
(Not used)
5
(Not used)
6
RX (-)
Data eceived (-)
7
(Not used)
8
(Not used)
Emergency Stop via Interlock Terminal
When risk reduction measures are based on control, the hardware and software
used in safety-related parts of control systems are required to perform safety
functions according to the risk level. This is the Performance Level (PL)
specified in the International Standard ISO13849-1. There are PLr (Required
Performance Level) and PL (Performance Level). PLr is a performance level
required for safety-related parts according to the risk level. PL is the
result obtained by assessing the actual validity of the safety-related parts.
The MX-Z2000H-V1 series laser markers irradiate Class 4 laser beams during
marking. Inadequate safety measures may result in eyesight loss or other
serious injury. Generally, PLr is “d or higher” in cases with a high risk like
this. The MX-Z2000H-V1 series laser markers partially satisfy the structure
requirements of category 3 or higher required to achieve “d or higher”
performance level. However, as performance level is determined by assessing
the safety-related parts as a whole, the external circuits connected to the
interlock terminal must be constructed with a system in safety category 3 or
higher.
Refer to “Fiber Laser Marker MX-Z2000H-V1 series Setup Manual” (Z415)
Hardware Specifications
Connecting the interlock terminal
Connect the interlock terminal by following the safety controller manual,
while referring to the internal circuit diagram and connection example.
Internal circuit diagram
Internal power supply (24 VDC)
Power Safety relay A
1pin +24V OUT 2pin +24V OUT
7pin FEED BACK A1 3pin SAFE IN A+
4pin SAFE IN A- 8pin FEED BACK A2 9pin FEED BACK B1
5pin SAFE IN B+
Safety relay B
Laser oscillator
6pin SAFE IN B- 10pin FEED BACK B2
11pin GND 12pin GND
Do not use +24 V OUT for any purpose other than releasing the interlock.
Input terminal rating
Item Safe input A Safe input B
Terminal no. 3-4 pin 5-6 pin
Specification value Applied voltage: 24 VDC ±10%
Output terminal rating
Item
Terminal no.
Feedback signal A 7-8 pin
Feedback signal B 9-10 pin
Specification value Maximum applied voltage: 30 VDC Maximum output current: 100 mA or less
Connection example
1pin +24V OUT 2pin +24V OUT 3pin SAFE IN A+ 4pin SAFE IN A- 5pin SAFE IN B+ 6pin SAFE IN B- 7pin FEED BACK A1 8pin FEED BACK A2 9pin FEED BACK B1 10pin FEED BACK B2 11pin GND 12pin GND
Safety controller
Safe input A Safe input B Feedback Feedback GND Power supply input
Power
+24V GND GND GND
Connecting without using an interlock terminal
Connect the supplied interlock release connector to use this product. Factory
setting (initial condition)
Compatibility with the MX-Z2000H Series
When converting the MX-Z2000H-V1 Series connector to the interlock connector
built into the MX-Z2000H Series, perform wiring as shown below.
Wiring compatibility Connectors for external connection to interlock
connectors in MX-Z2000H Series can be connected to MX-Z2000H-V1 Series using
the methods described below.
Method 1 Cut the connector portion of the connector for external connection to
the interlock connector in the MX-Z2000H Series, connect a rod terminal to
each signal wire, and then push-in wire the external device cable connector to
the MX-Z2000H-V1 Series interlock.
Maintenance
This chapter explains how to clean, replace parts and perform other
maintenance tasks on devices. These tasks should be performed by experts with
laser and electrical knowledge. If you touch the high voltage part by mistake,
there is a risk of electric shock. Be sure to use the specified type /
specification for replacement parts such as the controller built-in battery.
Refer to “Fibe Fiber Laser Maker MX-Z2000H-V1 series Setup Maual” (Z415)
Chapter 9 Maintenance.
Specification
Item
Specification MX-Z2000H-V1
MX-Z2050H-V1/MX-Z2050H-V1*1
Processing laser
Type Laser class Average output Laser output mode
Repetition frequency
Fiber laser Wavelength: 1,062 nm Class 4 (JIS C6802) 20 W (Fiber laser
transmitter output) Standard mode/EE mode2
Standard mode 10 kHz to 1,000 kHz in 0.1-kHz steps EE mode2 10 kHz to 100 kHz
in 0.1-kHz steps
Pulse-train width (pattern) setting
Standard mode 7.5 to 300 ns (15 patterns) EE mode*2 150 to 450 ns (3 patterns)
Guide laser and focus pointer Optical specifications Scanning specifications
Type Laser class Marking area Working distance Scan speed Marking resolution
Semiconductor laser Wavelength: 655 nm Class 2 (JIS C6802) 90 90 mm 170 10 mm 1 to 12,000 mm/s 2 m
160 160 mm 220 10 mm
4 m
Details of marking
Setting Cable
Type: English alphabet (upper/lower case letters) / numbers / symbols / hiragana / katakana /
kanji (JIS level 1, level 2) / other languages (UNICODE (Basic Multilingual Panel))
Text
Printable fonts:
· TrueType font
· Stroke font (original / original2 / OCR-A /OCR-B / SEMI / LM font)
Bar code
2D code Shape 3D shapes Image and CAD Number of marking data registrations
Number of block registrations Text setting (setting interval) Fiber cable
CODE39/NW-7/ITF/CODE128/JAN GS1 Databar Omni-directional/GS1 Databar Truncated/GS1 Databar Limited/GS1 Databar Expanded QR code*3 / Micro QR code / DataMatrix (ECC200) / GS1 DataMatrix (ECC200) Fixed point / Straight line / Rectangle / Circle / Arc Slope / Step / Cylinder / Truncated Cone / Sphere BMP / JPG / PNG / DXF 10,000 2,048 0.1 to 120 mm (0.001 mm) 4.5 m Minimum bending radius: 100 mm
Marker head control cable Marker head power supply cable
5m
Minimum bending radius: 100 mm
External interface Power supply voltage
Terminal block and I/O connector
Serial communications Ethernet communication
Terminal block input: 20 pins (NPN/PNP) Terminal block output: 14 pins
(NPN/PNP) I/O connector input/output:37 pins (NPN/PNP) Interlock terminal:
input/output 12 pins
RS-232C / RS-422A No procedure (TCP), EtherNet IPTM*4, 1000BASE-T, 100BASE-
TX,10BASE-T
100 to 120 VAC Frequency 50/60 Hz 200 to 240 VAC Frequency 50/60 Hz
Overvoltage category Power consumption
II
At 100 VAC: Maximum 390 VA At 200 VAC: Maximum 420 VA
Environmental resistance
Pollution degree Protective structure (head) Cooling method Weight Size
Installation direction
USB interface*8
Operating temperature*5
0 to 40 C
Operating humidity
35 to 85% RH (No condensation)
Storage temperature
10 to 60 C (No freezing)
Storage humidity
35 to 85 % RH (No condensation)
Operating height above sea level 3000 m max.
2
IP6567
Forced air cooling
Marker head
Approx. 15 kg
Controller
Approx. 25 kg
Marker head
W140 H230 D415 mm (excluding projections)
Controller
W225 H430 D390 mm (excluding projections)
Marker head
All directions of up, down, left and right (Intake vent on the left side face must not be blocked.)
Controller
Must be installed vertically.
· For USB memory (standard-A connector in front face of controller)
· For keyboard/mouse (standard-A connector in rear face of controller)
Attached software*9
Offline editing software · Font logo editor*10
Interlock Connector Specifications
How to connect cables
Be sure to attach rod terminals to the cables. (Insertion portion of 0.25 mm2
to 0.75 mm2 × L 10 mm) Recommended sleeve: H0.5/16 OR H0.5/16 ZH OR Weidmüller
Insert the cable all the way into the terminal hole. Also, when removing the
rod terminals, hold down the release button and rotate the rod terminals to
remove them.
Pins: 12 / Push-in connection type
Cut Wiring for MX-Z2000H
Wiring for MX-Z2000H-V1
Method 2
Create a conversion cable to connect the connector for the external device
cable to connect to the MX-Z2000H interlock connector with the connector for
the external device cable to connect to the MX-Z2000H-V1 Series interlock.
Conversion cable
Wiring for MX-Z2000H
Pin No. Terminal name Function
1 2
1
+24V OUT
+24 V is output. When releasing the interlock without connecting to an external safety controller, connect
3 2 +24V OUT SAFE IN A+ and SAFE IN B+.
4 5
3
SAFE IN A+ This is the plus side terminal for safety relay A. (Safe input A)
6 7
4
SAFE IN A-
This is the minus side terminal for safety relay A.
8 5 SAFE IN B+ This is the plus side terminal for safety relay B.
9
(Safe input B)
10 6 SAFE IN B- This is the minus side terminal for safety relay B.
11 12
7
FEED BACK A1 This the feedback terminal for safety relay A.
8 FEED BACK A2
9 FEED BACK B1 This the feedback terminal for safety relay B.
10 FEED BACK B2
11 GND 12 GND
When releasing the interlock without connecting to an external safety controller, connect SAFE IN A- and SAFE IN B-.
· Make sure to attach the included ferrite core to the wire connected to the
interlock connector, at a position roughly within 200 mm from the interlock
connector.
· If the cable does not fit in the ferrite core, the external dimension of the
cable is too large. Use a cable with a minimum impedance of 100 (15 MHz to 40
MHz). (Recommended product: TDK ZCAT3035-1330)
The following products are used as the connectors for the external device cables that connect to the interlock. · Phoenix Contact FMC1,5/12-STF-3,5
The following products are used as the connectors for the conversion cable. ·
Phoenix Contact FMC1.5/12-STF-3.5 (Insertion portion: 0.25 mm2
to 0.75 mm2 L=10 mm) · Nanaboshi electric mfg co.,ltd. model NJC-168-AdF
(Applicable
cable outer diameter 7.0 to 8.5 mm, conductor cross-section area: 0.3 mm2)
1 +24V OUT 2 +24V OUT
1
3 SAFE IN A+
4 SAFE IN A-
5 SAFE IN B+
6 SAFE IN B-
7 FEED BACK A1
8 FEED BACK A2
9 FEED BACK B1
10 FEED BACK B2
11 GND
12 GND
12
12
354
67 8
1 SAFE COM A 2 SAFE COM B 3 SAFE IN A 4 SAFE IN B 5 –6 FEED BACK A 7 FEED BACK B
View from the wiring side of the MX-Z2000H-V1 Series
Operational compatibility
For MX-Z2000H-V1 Series, operation when a signal is input to the safety terminal while marking is possible differs from that of MX-Z2000H Series. As shown in the following table, when replacing MX-Z2000H Series, there is no longer any need to input an [ERROR RST] signal. However, the product can be used without changing the sequence for inputting [ERROR RST] using MX-Z2000H Series upon confirming the operation. Marker operation when safety relay switches from CLOSE to OPEN
I/O signal name MX-Z2000H Series
MX-Z2000H-V1 Series
ERROR MARK READY
From OFF to ON [ERROR RST] signal input is required to resume marking.
From ON to OFF
Left OFF
From ON to OFF Turns back ON when safety relay switches to CLOSE.
- This describes operation when STOP signal control is set to “OFF.”
What to Do in Case of Abnormality
This chapter explains how to take remedial actions when abnormalities occur
during operation.
Refer to “Fiber Laser Maker MX-Z2000H-V1 series Setup Maual” (Z415) Chapter 10
What to Do in Case of Abnormality.
Error
This message appears upon occurrence of a major trouble such as abnormal
operating environment, connection error, hardware error or invalid marking
data. If a trouble error occurs, marking operation stops, the [ERROR] LED
(red) on the controller turns on, and a buzzer sounds. Close the shutter and
stop the laser without delay. Check the code (E-****) on the display and also
check the screen display, take an remedial action according to the table
below, and turn the key switch to the OFF position and then to the ON position
or send the “Cancel err” command. This resets the error and stops the buzzer.
If the error is not reset, the [ERROR] LED turns on and a buzzer sounds again.
If the type of error is “A,” reset the power supply (turn OFF ON).If the error
persists, contact OMRON.
When resetting the controller power supply, turn OFF the power and then wait
for at least 5 seconds before turning it back ON.
Code Description
0018
Emergency stop condition · The emergency stop switch ([EMERGENCY] button) is
turned ON · [EMERGENCY A]/[EMERGENCY B] (emergency stop
input A/B) is open
1000 The marker head control cable is not connected. 1001 The marker head power supply cable is not connected.
Action
· Turn the emergency stop switch OFF. · Short-circuit the [EMERGENC A] /
[EMERGENCY B] with
[COM OUT]. When a removable terminal is inserted into the I/O terminal block
in its factory setting, [EMERGENCY A]/ [EMERGENCY B] is short-circuited with
[COM OUT]. · After taking a remedial action, turn the key switch to the OFF
position and then to the ON position to reset the error, or send the “Cancel
err” command.
Check the cable connection.
Error type
B A A
Power supply Reset
Not necessary Necessary Necessary
1 Bold specifications 2 EE mode: Energy Enhanced mode (optional) 3 QR Code and Micro QR code are registered trademarks of DENSO WAVE INCORPORATED. 4 EtherNet/IP is a trademark of ODVA. There are restrictions on available functions and commands. Please refer to the user’s manual (Z416) before use. 5 Continuously emitting a laser beam for a long time will cause the internal head temperature to rise. This could cause the protection function to stop marking. If the protection
function operates, wait some time before using the laser again, or use air
conditioning or the like to lower the ambient temperature prior to use. 6 The
electronic and optical components of the head are placed within an IP65
enclosure. 7 The head of this product has a protective structure that
withstands harsh environment under specified conditions such as
theenvironment, length of time, and testing methods listed
in IEC 60529 (JIS C 0920). Its operations under conditions other than
specifiedare not guaranteed. 8 Do not use the USB interface for anything
other than specified. Also, do not connect anything to the type B connector on
the front of thecontroller. 9 The following environment is needed to operate
the “offline editing software” and “font logo editor.”
[Compatible functions] PC with USB port [Compatible OS] Microsoft
Windows®7/8/8.1/10 [CPU and memory] Depends on OS specification [Free hard
disk space] At least 1 GB [Display resolution] At least 1,024 × 768 pixels 10
Only the Shift-JIS character codes can be saved with the Font logo editor.
External Dimension
Marker head
140
415
230
8-M6, depth 8
360±0.1
90.3
185
260±0.1
110±0.1
20 51
20
50±0.1 36.3
100±0.1
Focus pointer radiation port ø17
5
Enlarged view
+0.1 4 0
Locating (elongated) hole
ø4
+0.1 0
,
depth
8
Laser radiation port ø65
Locating (elongated) hole ø4 x 9, depth 8
(Unit: mm)
Controller
225
390
31.2
Suitability for Use
Omron Companies shall not be responsible for conformity with any standards,
codes or regulations which apply to the combination of the Product in the
Buyer’ s application or use of the Product. At Buyer’ s request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product
in combination with the end product, machine, system, or other application or
use. Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer’ s application, product or system.
Buyer shall take application responsibility in all cases. NEVER USE THE
PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED
USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
430
11
(Unit: mm)
6/6
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