MEAN WELL HVG-480 Series 480W Constant Voltage Plus Constant Current LED Driver Instruction Manual

MEAN WELL HVG-480 Series 480W Constant Voltage Plus Constant Current LED

Driver

Features

• Wide input range 180 ~ 528VAC
• Constant Voltage + Constant Current mode output
• Metal housing with Class Ⅰ design
• Built-in active PFC function
• IP67 / IP65 rating for indoor or outdoor installations
• Function options: output adjustable via potentiometer; 3 in 1 dimming (dim-to-off) ; Smart timer dimming
• Typical lifetime>50000 hours
• 5 years warranty

Applications

• LED greenhouse lighting
• LED mining lighting
• LED stadium lighting
• Type “HL” for use in Class I, Division 2 hazardous (Classified) location

Description

HVG-480 series is a 480W AC/DC LED driver featuring the dual mode constant voltage and constant current output. HVG-480 operates from 180~528VAC and offers models with different rated voltage ranging between 24V and 54V. Thanks to the high efficiency up to 95%, with the fanless design, the entire series is able to operate for -40℃~+85℃ case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HVG-480 is e uipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system

Model Encoding

Stock
AB| IP65| Io and Vo adjustable through built-in potentiometer &

3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance)

| In Stock
Dx| IP67| Built-in Smart timer dimming function by user re uest.| By re uest
D2| IP67| Built-in Smart timer dimming and programmable function.| In Stock

SPECIFICATION

MODEL| HVG-480-24| HVG-480-30| HVG-480-36| HVG-480-42| HVG-480-48| HVG-480-54
---|---|---|---|---|---|---

OUTPUT

| DC VOLTAGE| 24V| 30V| 36V| 42V| 48V| 54V
CONSTANT CURRENT REGION Note.4| 12 ~ 24V| 15 ~ 30V| 18 ~ 36V| 21 ~ 42V| 24 ~ 48V| 27 ~ 54V
RATED CURRENT| 20A| 16A| 13.3A| 11.4A| 10A| 8.9A
RATED POWER| 480W| 480W| 478.8W| 478.8W| 480W| 480.6W
RIPPLE & NOISE (max.) **Note.2| 200mVp-p| 200mVp-p| 250mVp-p| 250mVp-p| 250mVp-p| 350mVp-p
****VOLTAGE ADJ. RANGE| Adjustable for A/AB-Type only (via built-in potentiometer)
20.4 ~ 25.2V| 25.5 ~ 31.5V| 30.6 ~ 37.8V| 35.7 ~ 44.1V| 40.8 ~ 50.4V| 45.9 ~ 56.7V
CURRENT ADJ. RANGE| Adjustable for A/AB-Type only (via built-in potentiometer)
10 ~ 20A| 8 ~ 16A| 6.6 ~ 13.3A| 5.7 ~ 11.4A| 5 ~ 10A| 4.4 ~ 8.9A
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME Note.6| 500ms, 100ms / 230VAC, 347VAC, 480VAC
HOLD UP TIME (Typ.)| 16ms / 347VAC, 480VAC
INPUT| VOLTAGE RANGE Note.5**| 180 ~ 528VAC           254VDC ~ 747VDC

(Please refer to “STATIC CHARACTERISTIC” section)

FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF≧0.98/230VAC, PF≧0.98/277VAC, PF≧0.97/347VAC, PF≧0.95/480VAC @ full load

(Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)

TOTAL HARMONIC DISTORTION| THD< 20% (@ load≧50% at 230VAC/277VAC/347VAC/480VAC input Please refer to “TOTAL HARMONIC DISTORTION (THD)” section
EFFICIENCY (Typ.)| 94%| 94%| 94.5%| 95%| 95%| 95%
AC CURRENT (Typ.)| 1.52A / 347VAC| 1.15A / 480VAC| | | |
INRUSH CURRENT(Typ.)| COLD START 40A(twidth=1100μs measured at 50% Ipeak) at 480VAC ; Per NEMA 410
MAX. NO. of PSUs on 16A CIRCUIT BREAKER| 4unit(circuit breaker of type B) / 6units(circuit breaker of type C) at 480VAC
LEAKAGE CURRENT| <0.75mA / 480VAC
PROTECTION| OVER CURRENT| 95 ~ 108%
Constant current limiting, recovers automatically after fault condition is removed
SHORT CIRCUIT| Constant current limiting, recovers automatically after fault condition is removed
OVER VOLTAGE| 26 ~ 30V| 32.5 ~ 36.5V| 39.5 ~ 45V| 46 ~ 50V| 51.5 ~ 58V| 58 ~ 65V
Shut down output voltage, re-power on to recovery
OVER TEMPERATURE| Shut down output voltage, re-power on to recovery
ENVIRONMENT| WORKING TEMP.| Tcase=-40 ~ +85℃(Please refer to “OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+85℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 60℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY & EMC| SAFETY STANDARDS| UL8750 (type”HL”), CSA C22.2 No. 250.13-12, IP65 or IP67, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC| I/P-FG:2KVAC| O/P-FG:1.5KVAC| | |
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to FCC Part 15 Subpart B, EAC TP TC 020
EMC IMMUNITY| Immunity Line-Earth 4KV, Line-Line 2KV, EAC TP TC 020

OTHERS

| MTBF| 318.9K hrs min. Telcordia SR-332(Bellcore) ; 84.5K hrs min. MIL- HDBK-217F (25℃)
DIMENSION| 26212543.8mm (LWH)
PACKING| 2.8Kg;4pcs/12.2Kg/0.55CUFT
NOTE|

1. All parameters NOT specially mentioned are measured at 347VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Please refer to “DRIVING METHODS OF LED MODULE”.
5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
7. The driver is considered as a component that will be operated in combination with final e uipment. Since EMC performance will be affected by the complete installation, the final e uipment manufacturers must re- ualify EMC Directive on the complete installation again.
8. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 80℃ or less.
9. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com
10. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
11. For any application note and IP water proof function installation caution, please refer our user manual before using.

https://www.meanwell.com/Upload/PDF/LED_EN.pdf

※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

DRIVING METHODS OF LED MODULE
This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.

DIMMING OPERATION 3 in 1 dimming function (for B/AB-Type)

• Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance.
• Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
• Dimming source current from power supply: 100μA (typ.)

◎ Applying additive 0 ~ 10VDC

◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

◎ Applying additive resistance:

“DO NOT connect “DIM- to -V”

Note :

1. Min. dimming level is about 5% and the output current is not defined when 0%< Iout<5%.
2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle.

Smart timer dimming function (for Dxx-Type by User definition)
MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours. 3 dimming profiles hereunder are defined accounting for the most frequently seen applications. If other options may be needed, please contact MEAN WELL for details.

Ex : ◎ D01-Type: the profile recommended for residential lighting

: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example:** If a residential lighting application adopts D01-Type, when turning on the power supply at 6:00pm, for instance:

1. The power supply will switch to the constant current level at 100% starting from 6:00pm.
2. The power supply will switch to the constant current level at 70% in turn, starting from 0:00am, which is 06:00 after the power supply turns on.
3. The power supply will switch to the constant current level at 50% in turn, starting from 1:00am, which is 07:00 after the power supply turns on.
4. The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on. The constant current level remains till 8:00am, which is 14:00 after the power supply turns on.

Ex: ◎ D02-Type: the profile recommended for street lighting

*: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a street lighting application adopts D02-Type, when turning on the power supply at 5:00pm, for instance:

1. The power supply will switch to the constant current level at 50% starting from 5:00pm.
2. The power supply will switch to the constant current level at 80% in turn, starting from 6:00pm, which is 01:00 after the power supply turns on.
3. The power supply will switch to the constant current level at 100% in turn, starting from 8:00pm, which is 03:00 after the power supply turns on.
4. The power supply will switch to the constant current level at 60% in turn, starting from 1:00am, which is 08:00 after the power supply turns on.
5. The power supply will switch to the constant current level at 80% in turn, starting from 4:00am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30am, which is 14:00 after the power supply turns on.

Ex: ◎ D03-Type: the profile recommended for tunnel lighting : TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example:** If a tunnel lighting application adopts D03-Type, when turning on the power supply at 4:30pm, for instance:

1. The power supply will switch to the constant current level at 70% starting from 4:30pm.
2. The power supply will switch to the constant current level at 100% in turn, starting from 6:00pm, which is 01:30 after the power supply turns on.
3. The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30am, which is 14:00 after the power supply turns on.

OUTPUT LOAD vs TEMPERATURE(Note.9) If HVG-480 operates in Constant Current mode with the rated current, the maximum workable Ta is 55℃(Typ. 230VAC)

STATIC CHARACTERISTIC

POWER FACTOR (PF) CHARACTERISTIC
Tcase at 80℃

TOTAL HARMONIC DISTORTION (THD)

EFFICIENCY vs LOAD
HVGC-480 series possess superior working efficiency that up to 95% can be reached in field applications.

54V Model, Tcase at 80℃

LIFE TIME

MECHANICAL SPECIFICATION

A-Type

AB- Type

B/D2-Type

INSTALLATION MANUAL

Please refer to : http://www.meanwell.com/manual.html

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