oventrop HM Monovalent Potable Water Storage Cylinder Instruction Manual

oventrop HM Monovalent Potable Water Storage Cylinder

General information

The original operating instructions were drafted in German. The operating instructions in other languages have been translated from German.

Validity of the operating instructions
These operating instructions are valid for the following models of the Hydrocor WM potable water storage cylinder

Extent of supply
Please check your delivery for any damage caused during transit and for completeness. Items included in the delivery:

• Hydrocor WM potable water storage cylinder
• Type plate (to be affixed to the potable water storage cylinder)
• Oventrop logo (to be affixed to the potable water storage cylinder)
• Connection scheme (to be affixed to the potable water storage cylinder)
• ErP label (to be affixed to the potable water storage cylinder)
• Operating instructions (to be handed over to the end customer)
• ErP data sheet (to be handed over to the end customer)

Symbols used

Safety-related information

Correct use
Operating safety is only guaranteed if the product is used correctly. The Hydrocor WM potable water storage cylinder is used to heat and store potable water. Any other use of the product will be considered incorrect use. Claims of any kind against the manufacturer and/or its authorised representatives due to damage caused by incorrect use will not be accepted. Observance of the operating instructions is part of compliance with correct use.

Warnings
Each warning contains the following elements Warning symbol SIGNAL WORD

Type and source of danger
Possible consequences if the danger occurs or the warning is ignored. Ways to avoid the danger. The signal words identify the severity of the danger arising from a situation.

DANGER
Indicates an imminent danger with high risk. The situation will lead to death or serious injury if not avoided.

NOTICE
Indicates a situation that may lead to damage to property if not avoided.

Safety notes
We have developed this product in accordance with current safety requirements. Please observe the following notes concerning safe use.

Design of potable water heating systems
When designing a potable water heating system, the applicable standards, the recognised rules of technology and the local regulations must be observed! Especially when operating a circulation system, the hygiene regulations according to DVGW worksheet W551 must be observed!

Danger caused by inadequately qualified personnel
Any work on this product must only be carried out by qualified tradespeople.As a result of their professional training and experience as well as their knowledge of the relevant legal regulations, qualified tradespeople are able to carry out any work on the described product professionally.

User
The user must be instructed in the operation of the product by qualified tradespeople

Availability of the operating instructions
Any person working on the product has to read and apply these operating instructions and all other valid documents (e.g. accessory manuals). The operating instructions must be available at the installation location of the product. Hand these operating instructions and all other relevant documents (e.g. accessory manuals) over to the user.

Technical description

Design

Design of type 120 and type 160

1. Draining connection G 1/2 female thread
2. Tube heat exchanger
3. Anode
4. Sensor tube (inner diameter 8 mm)
5. Thermal insulation
6. Cover
7. Flange (diameter of opening 80 mm)
8. Connection for heating water supply G 3/4 male thread
9. Connection for heating water return G 3/4 male thread
10. Connection for potable water hot R 3/4 male thread
11. Connection for potable water cold R 3/4 male thread
12. Connection for circulation R 3/4 male thread

Design of type 200

1. Flange (diameter of opening 110 mm)
2. Tube heat exchanger
3. Anode
4. Thermometer
5. Connection for potable water hot R 1 male thread
6. Connection for circulation R 3/4 male thread
7. Thermal insulation
8. Connection for heating water supply G 1 male thread
9. Sensor tube (inner diameter 15 mm)
10. Connection for heating water return G 1 male thread
11. Connection for potable water cold G 1 male thread
12. Anschluss Zirkulation R 3/4“ AG

Functional description
The Hydrocor WM potable water storage tank has an internal tube heat exchanger. Hot heating water supplied by a closed hot water heating system flows through the tube heat exchanger. The heat of the tube heat exchanger is transferred to the potable water. The internal anode protects the potable water storage cylinder against corrosion.

Technical data

 |  |  | Type|
---|---|---|---|---
 |  | 120| 160| 200
General information|  |  |  |
Storage cylinder content|  | 118 l| 158 l| 202 l
Weight|  | 53 kg| 62 kg| 97 kg
Heating surface|  | 1.0 m²| 1.2 m²| 1.2 m²
Performance 80 °C / 45 °C

/ 10 °C

|  | 31 kW| 36 kW| 36 kW
Heat output|  | 2.1| 3.2| 4
max. Betriebstemperatur Speicher / Wärmetauscher|  |  | 95 °C|
max. Betriebsdruck Speicher / Wärmetauscher|  | 10 / 16 bar| 10 / 6

bar

Dimensions|  |  |  |
Diameter with thermal insulation|  | 610 mm| 650 mm
Height with thermal insulation|  | 825 mm| 1035

mm

| 1200

mm

Tilting dimension with thermal insulation|  | 1000

mm

| 1180

mm

| 1365

mm

Length of the anode|  | 390 mm| 480 mm| 705 mm
Diameter of the anode|  | 26 mm| 26 mm| 22 mmm
Connection thread of the anode|  | M8| M8| G 3/4

male

thread

Material|  |
---|---|---
Insulation|  | CFC-free PU rigid foam
Insulation of the foil coating|  | PVC
Insulation of the cover|  | PS
Storage cylinder|  | Steel S235JR enamelled according to DIN 4753
Anode|  | Magnesium
Operating fluids|  |

Potable water side

|  | Potable water according to the German Potable Water Ordinance (TrinkwV)

Heating side

|  | Heating water according to VDI 2035

Mixtures of water and glycol

Transport and storage

Transport the product in its original packaging. Store the product under the following conditions:

not condensing

Particles|  | Store dry and free from dust
Mechanical influences|  | Protected from mechanical agitation
Radiation|  | Protected from UV rays and direct sunlight

Chemical influences

|  | Do not store together with solvents, chemicals, acids, fuels or similar substances

Installation

DANGER
Risk of injury from pressurised components

• Only carry out work on the heating circuit or the potable water circuit when the system is depressurised.
• Observe the permissible operating pressures during operation.

NOTICE
Damage to property due to lubricants Seals can be destroyed by the use of grease or oils. If necessary, flush dirt particles and grease and oil residues out of the pipework. Observe the maximum tilting height (see section 3.3 on page 22) of the storage cylinder when transporting through doors and narrowings. Keep a sufficient distance from the wall when setting up the cylinder. A distance of 300 mm from the wall is sufficient for assembly and subsequent maintenance work. Make sure there is a sufficient distance from the ceiling to ensure regular replacement of the anode. The required distance from the ceiling depends on the size of the anode (see section 3.3 on page 22).

Distance in mm for type 120 and 160

Distance in mm for type 200

1. cient load-bearing capacity (even when the storage cylinder is full). You can compensate for slight unevenness using the adjustable feet.
2. Connect the pipework according to Fig. 1 on page 19 and Fig. 2 on page 21.
3. Carry out a leakage test. Carry out the leak test on the heating side according to DIN EN 14336. Carry out the leak test on the potable water side according to DIN EN 806-4.

Commissioning

To commission the system, it must be flushed, filled and bled. Observe the permissible operating pressures. Proceed as follows during commissioning: Flush the potable water side of the potable water storage cylinder according to DIN EN 806-4. Fill the potable water side of the potable water storage cylinder

1. Slowly open the cold water inlet of the potable water storage cylinder.
2. Bleed the potable water storage cylinder at the individual draw off points of the installation.

Fill the heating side of the potable water storage cylinder.

1. Slowly open the inlet of the heating water supply until the heating side of the potable water storage cylinder is filled.
2. Bleed the complete heating system.
3. Put the heating system into operation and set the nominal temperature.
4. After initial heating-up, check the torque of the flange screws (17 -18 Nm). Retighten the flange screws if necessary.
5. Carry out a functional control after heating-up.

Maintenance

Anode
The average service life of an anode (see Fig. 1 on page 19 (3)) is 2-3 years. Replace the anode when the diameter reduces to 1/3 of the original diameter. Refer to the technical data (see section 3.3 on page 22) for the original diameter. To replace the anode, proceed as follows:

1. Loosen the external coupling of the anode at the potable water storage cylinder housing.
2. Remove the anode from the potable water storage cylinder.
3. Fit the new anode to the potable water storage cylinder.
4. Tighten the coupling at the potable water storage cylinder.

Removal and disposal

If no return or disposal agreement has been made, dispose of the product yourself.

• If possible, recycle the components.
• Dispose of components which cannot be recycled according to the local regulations. Disposal with domestic waste is not permitted.

NOTICE
Risk of environmental pollution Incorrect disposal (for instance with domestic waste) may lead to environmental damage.

• Dispose of packaging material in an environmentally friendly manner.
• Dispose of the components properly

Oventrop GmbH & Co. KG · Paul-Oventrop-Str. 1 · 59939 Olsberg

• Tel. +49 2962 820
• Fax +49 2962 82400
• mail@oventrop.com
• www.oventrop.com

References

• Oventrop

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