APC PA-4200 and PA-8400 Heavy Duty 24V Articulated Arm System Installation Guide

APC PA-4200 and PA-8400 Heavy Duty 24V Articulated Arm System

Specifications

The above specifications are based on perfect free-flowing installations on non-cladded or covered gate using ball-bearing hinges. Larger sized gates may require an electric lock

Preliminary Checks

To ensure safety and efficient automation make sure the following requirements are met:

1. The gate structure must be suitable for automation.
2. Make sure that the gate leafs move properly and uniformly without any irregular friction during their entire travel.
3. The gates hinges must be in good condition with no bitting, no rust and must be well greased.
4. The gates should be able to be freely opened and closed before installing the gates automation system.
5. It is strongly suggested to have a gate stop installed for the closed position.

Important Safety Information

Installers and owners should observe the following:

1. Make sure that there is sufficient space for the gate(s) to swing open fully to the desired opening angle.

2. The control Panel Box must be installed in the area within 9 meters maximum cable distance from the motor and
   cannot be damaged.

3. Do not change with parts or components not supplied by the manufacturer, this includes sensors, buttons, solar panels, transformers and any component not listed in the compatibility list.

4. Make sure all wiring works are correct and in good condition before connecting the battery, solar panel or transformer to the control panel.

5. Turn off the power and disconnect the battery when doing any maintenance.

6. Ensure the control panel box is free from water leakage to avoid short-circuiting of the control panel.

7. Do not supply mains power directly to the motor, control box or any accessories.

8. Do not install the operating system if in doubt. Contact the manufacturer.

9. Do not cross the gate while it is operating, Safety sensors are only to prevent accidents or injuries.

10. Keep the remote controls in safe place and away from children.

Before beginning installation, the manual should be read thoroughly concerning all aspects of the installation including all precautions and safety information.
Proper steps should be taken to ensure efficient and safe installation for vehicles, property and persons within the operators working radius.
The system is fitted with an over current sensing feature to assist in preventing damages, injuries and death. All precautions must be taken by the installer that adjustments are set correct based on the gates weight, height and length. The system sensitivity should be set to allow consistent operation of the gates under normal operating conditions. This does not include operating against wind. The system may not detect (Over current sense) against light loads such as small object, young children and animals. It is the operators duty to ensure that the area is clear prior to operation. Photo sensors or Reflective sensors should always be installed to assist in accident or death prevention. Rubber edging should be installed onto the gates to assist in dampening any accidents or damages.
You agree to install this product following any and all safety requirements listed in this manual or required under local, state or national regulations. APC Australia, its distributors, stockist or sellers are not liable for any direct, indirect, incidental, special or consequential damages or loss of profit wether based in contract or any other legal theory during the course of warranty or afterwards. If you do not feel capable of properly installing the operator based on the above information or otherwise do not proceed.

Tools Required

System Dimensions

Clutch Override

In case of an emergency or requirements during installation the gate can be moved open and close by hand operation if the clutch is disengaged. To disengage the clutch follow the procedure below.

To Disengage

1. Turn the dust cover to uncover the override allen.
2. Insert the allen key and turn by 90° counter clockwise.

To Engage

1. Insert the allen key and turn by 90° clockwise.
2. Close the dust cover.

Post installation methods

Optional APC-FGB2532 Farm Gate Bracket System

Optional Gate Stop Installation
Before beginning the installation of the gate motors a physical gate stop can be installed at the closed position, this is to be used instead of the motors internal stop.
For Single gate systems the gate stop can be installed in two different methods.

1. On the driveway itself at the furthest point from the hinge as illustrated in the diagram below (Fig 1).
2. On the post that the gate will close too (Fig 2).

For Double gate systems the gate stop must be installed in the center of the driveway stopping both gates (Fig 3).
When installing on the driveway itself it is recommended to use a rubber floor stop to prevent damage to vehicle entering and exiting.
When installing on the post for single gate installations a 90° angle can be used with a rubber padding to dampen or soften the close and prevent damage to the gate.

Installation

1. Using the measurement chart below to determine the motor bracket placement from the centre of the hinge to the centre of the bracket.

2. Install the post bracket noting that the bottom of the bracket should be 5mm higher than the gate rail in which the arm will be installed to.

3. Install the motor on to the post bracket and secure using the supplied allen bolts and nuts. If unable to easily push through the fasteners most likely the bracket has been installed upside down, see previous step to correct.

4. Measure 655mm diagonally from the motor drive shaft to the gate. This will be the mounting position of the gate bracket. Install the bracket to the gate rail noting that the TOP of this bracket will be 5mm lower than the BOTTOM of the post bracket.

5. Disengage the gate motor. see page 2 for steps

6. Assemble the main arm to the operator followed by the secondary arm and finally the gate bracket.
   The arm to the operator will be secured to the drive using the supplied allen screw, for the arm joints they will be fixed using the pins and push clips .

7. Gently push the gate open and closed by hand, it should have no problem reaching either position. Confirm that the arm joint has the correct clearance, if not revert back to the positioning of the post bracket and gate bracket measurements.

8. Remove the bottom cover to expose the internal stops.

9. Install the open and closed position stops so that when the gate arrives at each position the gate motors arm physically cannot travel further as the stoppers have contacted the stop bolt inside. Note that the stop bolt is adjustable in/out for the FINAL fine tuning of positions.

10. Remove top cover

11. Remove cable cover from bottom

12. Pass cable through into the housing

13. Connect Red wire to Red and Black wire to Black on the terminal connection.

14. Reinstall the bottom cover and also the top cover

15. Re-engage the gate motor. see page 2 for steps

Control Board Connection

Pull-To-Open
Motor will be pulling the gate towards it for OPENING.
Gates (Left and Right) are based on observation of the gates from the same side the motors will be installed on.

Push-To-Open
Motor will be pulling the gate towards it for CLOSING.
Gates (Left and Right) are based on observation of the gates from the same side the motors will be installed on.

APC WARRANTY

APC warrants the original purchasers or the APC gate(s) opening system for a period of
twelve months from the date of purchase (not installation), the product shall be free of defects in materials and workmanship under normal use.
During the warranty period, APC shall, as its option, repair or replace any defective product upon return of the product to its factory, at no charge for labor and materials.
Any replacement and/or repaired parts are warranted for the remainder of the original warranty,
The original owner must promptly notify APC in writing that there is a defect in material or workmanship, such written notice must be received in all events prior to the expiration of the warranty.

International Warranty
APC shall not be responsible for any freight fees, taxes or customs fees.

Warranty Procedure
To obtain service under this warranty, AND AFTER CONTACTING APC, please return the item(s) in question to the point of purchase.
All authorized distributors and dealers have a warranty program, anyone returning goods to APC must first obtain an authorization number. APC will not accept any shipment for which prior authorization has not been used.

Conditions to Void Warranty
This warranty applies only to defects in pairs and workmanship relating to normal use. It does not cover:

• Damage incurred in shipping or handling
• Damage caused by disaster such as fire, flood, wind, earthquake or lightning
• D amage due to causes beyond the control of APC such as excessive voltage, mechanical shock or water damage
• Damage caused by unauthorized attachment, alterations, modifications, or foreign objects.
• Damage caused by peripherals (unless such peripherals were supplied by APC)
• Defects caused by failure to provide a suitable installation environment for the products
• Damage caused by usage of the products for purpose other than those for which it was designed.
• Damage from improper maintenance
• Damage arising out of any other abuse, mishandling, and improper application of the products.

Under no circumstances shall APC be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability, or any other legal theory. Such damages include, loss of profits, loss of the product or any associated equipment, cost of capital, cost of substitute or replacement equipment, facilities or services, down time, purchaser’s time, the claims of third parties, including customers, and injury to property.

Disclaimer of Warranties
This warranty contains the entire warranty and shall be in lieu of any and all other warranties, whether expressed or implied (including all implied warranties of merchantability or fitness for a particular purpose). And of all other obligations or purporting to act on its behalf to modify or to change this warranty, nor to assume for it any other warranty or liability concerning this product.

Out of Warranty Repairs
APC will at its option repair or replace out-of-warranty products which are returned to its factory according to the following conditions. Anyone returning goods to APC must first obtain an authorization number.
APC will not accept any shipment whatsoever for which prior authorization has not been obtained. Products which APC determines to be repairable will be repaired and returned. A set fee which APC has been predetermined and which may be revised from time to time will be charged for each unit repaired. Products which APC determines not repairable will be replaced by the nearest equivalent product available at that time. The current market price for the replacement product will be charged for each replacement unit.

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