STANLEY EZM4000 Hydraulic Pneumatic Blind Rivet Nut Tool Instruction Manual

STANLEY EZM4000 Hydraulic Pneumatic Blind Rivet Nut Tool

ORIGINAL INSTRUC TION

© 2021 Stanley Black and Decker Inc.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or mechanically) without prior explicit and written permission from Stanley Black and Decker Inc.
The information provided is based on the data known at the moment of the introduction of this product.
Stanley Black and Decker Inc. pursues a policy of continuous product improvement and therefore the products may be subject to change.
The information provided is applicable to the product as delivered by Stanley Black and Decker Inc.
Therefore, Stanley Black and Decker Inc. cannot be held liable for any damage resulting from deviations from the original specifications of the product.
The information available has been composed with the utmost care. However, Stanley Black and Decker Inc.
will not accept any liability with respect to any faults in the information nor for the consequences thereof. Stanley Black and Decker Inc.
will not accept any liability for damage resulting from activities carried out by third parties.
The working names, trade names, registered trade marks, etc. used by Stanley Black and Decker Inc.
should not be considered as being free, pursuant to the legislation with respect to the protection of trade marks.

This instruction manual must be read by any person installing or operating this tool with particular attention to the following safety rules.

SAFETY DEFINITIONS

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

•   DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using this equipment. When using power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

GENERAL SAFETY RULES

• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualified and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modifications can reduce the effectiveness of safety measures and increase the risks to the operator. Any modification to the tool undertaken by the customer will be the customer’s entire responsibility and void any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the tool’s operation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

PROJECTILE HAZARDS

• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, fit or remove a nose assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity projectiles.
• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely fixed.
• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.
• DO NOT use the tool without mandrel collector installed.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate a tool that is directed towards any person(s).

OPERATING HAZARDS

• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and abrasions and heat. Wear suitable gloves to protect hands.
• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
• Keep tool handles dry, clean, and free from oil and grease.
• Maintain a balanced body position and secure footing when operating the tool.
• Release the start-and-stop device in the case of an interruption of the air supply.
• Use only lubricants recommended by the manufacturer.
• Contact with hydraulic fluid should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.
• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool.
• If the tool is fixed to a suspension device, make sure that the fixation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not fitted.
• DO NOT operate tool with the nose casing removed.
• Adequate clearance is required for the tool operator’s hands before proceeding.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• DO NOT abuse the tool by dropping or using it as a hammer.
• Care should be taken to ensure that spent mandrels do not create a hazard.
• The mandrel collector must be emptied when approximately half full.

REPETITIVE MOTIONS HAZARDS

• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and avoiding awkward or off -balance postures. The operator should change posture during extended tasks; this can help avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiff ness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health professional.• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and avoiding awkward or off -balance postures. The operator should change posture during extended tasks; this can help avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiff ness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health professional.

ACCESSORY HAZARDS

• Disconnect the tool from the air supply before fitting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do not use other types or sizes of accessories or consumables.

WORKPLACE HAZARDS

• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards caused by the air line or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.
• Dress properly. Do not wear loose clothing or jeweler. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jeweler or long hair can be caught in moving parts.
• Care should be taken to ensure that spent mandrels do not create a hazard.

NOISE HAZARDS

• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from “ringing”.
• Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations.
• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the noise level.
• Ensure that the silencer within the mandrel collector is in place and in good working order when the tool is being operated.

VIBRATION HAZARDS

• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
• Wear warm clothing when working in cold conditions and keep your hands warm and dry.
• If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the tool, tell your employer and consult a physician.
• Where possible support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool.

ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS

• The operating supply air must not exceed 7 bar (100 PSI).
• Air under pressure can cause severe injury.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or when making repairs.
• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other persons. Never direct air at yourself or anyone else.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp impact may cause internal damage and lead to premature hose failure.
• Cold air shall be directed away from hands.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed, and whip check safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.

STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

MAIN COMPONENTS

COMPONENTS

MANDRELS/ANVILS

The delivered box contains mandrels and anvils M4 – M8. M3-M10-M12 mandrels and anvils are available separately.

OPERATION

CONTROLS

360° REVOLVABLE AIR SUPPLY UNIT

When the air hose (M) obstructs work during use, turn off closing valve (F).
The 360º revolvable air supply unit (I) can then be rotated to a more suitable position.

SETTING TOOL STROKE:

To set the stroke turn the stroke indicator [see fig. 3.1-B), this shows stoke value. Set the stroke according the diagrams below.

• Maximum stroke is available when the stroke indicator is turned clockwise until it locks, see diagram below.
• Minimum stroke is achieved by turning stroke indicator anti clockwise until the last scale line is covered. see diagram below.

USE

1. Position the nipple (G 1/4”)
2. Screw in correct ø mandrel
3. Screw on correct ø anvil
4. Set stroke indicator, (see 4.3)
5. Set the correct air pressure
6. Turn on the closing valve
7. Position the rivet nut, ensure one mandrel thread is exposed
8. Position the tool
9. Press and hold the trigger until rivet nut has set
10. Release trigger, allow tool to spin off
11. If not correct (see 4.3)
12. Turn off closing valve

MAINTENANCE

•  Use safety goggles
• Use hearing protection
• Use safety gloves

REGULAR MAINTENANCE

Turn off the closing valve (F) and disconnect the air supply (G).

• Dismantle anvil(see fig 6.1.a). then Clean using an air blow gun and soft cloth.
• Dismantle the mandrel (see fig 6.1.b) Clean using an air blow gun and soft cloth.
• Clean front sleeve (see fig. 6.1.c) using an air blow gun and soft cloth.
• Lubricate mandrel after reassembly.

MAJOR MAINTENANCE

Every 100.000 cycles tool must be completely dismantled and all seals and worn parts must be replaced.
This must be done only by a trained engineer or listed service center.

TROUBLE SHOOTING

TECHNICAL DATA

stainless steel

EC DECLARATION OF CONFORMITY

We,
Rivet Factory Group s. r. o., Lannova 2061/8, 110 00 Praha 1, Nové Město, declare under our sole responsibility that the product:

• Description: Hydro-Pneumatic Riveting Tool
• Model: EZM4000

to which this declaration relates is in conformity with the following harmonized standards:
ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with Annex 1, section 1.7.4.1, in accordance with the following Directive: 2006/42/EC The Machinery Directive (Statutory Instruments 2008 No 1597 – The Supply of Machinery (Safety) Regulations refers).
The undersigned makes this declaration on behalf of Rivet Factory Group

Bc. Ondřej Slezák, CEO
Rivet Factory Group s. r. o. Lannova 2061/8
110 00 Praha 1, Nové Město

• Place of issue:  Drtinovo náměstí 171, 547 01 Náchod, Czech republic
• Date of issue: 11. 6. 2021

The undersigned is responsible for compilation of the technical file for products sold in the European Union and makes this declaration on behalf of Stanley Engineered Fastening.

Matthias Appel
Team Leader Technical Documentation
Stanley Engineered Fastening, Tucker GmbH, Max-Eyth-Str.1,
35394 Gießen, Germany

This machinery is in conformity with Machinery Directive 2006/42/EC

UK DECLARATION OF CONFORMITY

We, Stanley Engineered Fastening, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM, declare under our sole responsibility that the product:

• Description: Hydro-Pneumatic Riveting Tool
• Model: EZM4000

to which this declaration relates is in conformity with the following designated standards:
ČSN EN ISO 11148-1:2015

Technical documentation is compiled in accordance with the Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597 (as amended).
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening

A. K. Seewraj
Director of Engineering, UK
Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY UNITED KINGDOM

• Place of issue:  Letchworth Garden City, UK
• Date of issue: 05-11-2012

This machinery is in conformity with Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597 (as amended)

PROTECT YOUR INVESTMENT!

Stanley® Engineered Fastening BLIND RIVET TOOL WARRANTY
STANLEY® Engineered Fastening warrants that all power tools have been carefully manufactured and that they will be free from defect in material and workmanship under normal use and service for a period of one (1) year.
This warranty applies to the first time purchaser of the tool for original use only.

Exclusions :
Normal wear and tear.
Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.

Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as physical damage are excluded from coverage.

Unauthorized Service or Modification.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modification in any way by anyone other than STANLEY® Engineered Fastening, or its authorized service centers, are excluded from coverage.
All other warranties, whether expressed or implied, including any warranties of merchantability or fitness for purpose are hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory authorized service centre location nearest you. For a list of STANLEY® Engineered Fastening Authorized Service Centres in the US or Canada, contact us at our toll free number (877)364 2781.
Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to find your nearest STANLEY Engineered Fastening location.
STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty material or workmanship, and return the tool prepaid. This represents our sole obligation under this warranty.
In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out of the purchase or use of this tool.

Register Your Blind Rivet Tool online.
To register your warranty online, visit us at https://www.stanleyengineeredfastening.com/support/warranty-registration- form
Thank you for choosing a STANLEY® Engineered Fastening’s Stanley Assembly Technologies Brand tool.

STANLEY Engineered Fastening
STANLEY House, Works Road
Letchworth Garden City
Hertfordshire, Uni Kingdom
SG6 1JY
el: +44 1582 900 T 000
Fax: +44 1582 900 001

Holding your world together®
Find your closest STANLEY Engineered Fastening location on www.stanleyEngineeredFastening.com/contact
For an authorized distributor nearby please check www.stanleyEngineeredFastening.com/econtact/distributors

Stanley Engineered Fastening — a division of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions.
Our industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley® Assembly Technologies, and Tucker®, elevate what our customers create.
Backed by a team of passionate and responsive problem-solvers, we empower engineers who are changing the world.

©2021 Stanley Engineered Fastening. All Rights Reserved.
stanleyengineeredfastening.com

References

• Global Leader in Fastening Technology | STANLEY® Engineered Fastening
• Contact Us | STANLEY® Engineered Fastening
• Find A Fastener Distributor | STANLEY® Engineered Fastening
• Warranty Registration Form for POP® Avdel® STANLEY Asssemblie Technologies Tools | STANLEY® Engineered Fastening

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