SEALEY GSA6002.V2 1-2 Inch Sq Drive Composite Air Impact Wrench Instruction Manual
- June 3, 2024
- SEALEY
Table of Contents
1/2”SQ DRIVE COMPOSITE AIR IMPACT
WRENCH – TWIN HAMMER
MODEL NO: GSA6002.V2
GSA6002.V2 1-2 Inch Sq Drive Composite Air Impact Wrench
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble free performance.
IMPPORRTATANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THHE PPROODUCT CORRECTLY
AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PEERSSONNAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP
THESE INSTRUCTIONS SAFE FOR FUTURE USE.
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Refer to instructions| Wear eye protection| Wear ear protection| Wear a mask|
Wear protective gloves
SAFETY
Follow all workshop safety rules, regulations, and conditions when using
wrench.
WARNING! Disconnect from air supply before changing accessories or
servicing.
Maintain the wrench in good condition and replace any damaged or worn parts.
Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We
recommend 114psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear
before each use and ensure that all connections are secure.
Only use impact sockets which are specifi cally designed for use with an impact
wrench.
Wear approved safety eye/face shield, ear defenders and hand protection.
WARNING! Due to the possible presence of asbestos dust from brake
linings, when working around vehicle brake systems we recommend you wear
suitable respiratory protection.
Maintain correct balance and footing. Ensure the floor is not slippery and
wear non-slip shoes.
Keep children and non essential persons away from the working area.
DO NOT use the wrench for a task it is not designed to perform.
WARNING! DO NOT use wrench if damaged or thought to be faulty. Contact
Service Agent.
DO NOT use wrench unless you have been instructed in its use by a qualified
person.
DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
DO NOT operate wrench if you are tired or under the influence of alcohol,
drugs or intoxicating medication.
DO NOT carry wrench with your hand on the power trigger in order to avoid
unintentional starting.
DO NOT direct air from the air hose at yourself or others.
When not in use disconnect from air supply and store in a safe, dry,
childproof location.
INTRODUCTION
Combination of composite materials, alloyed metals and twin hammer design
result in a lightweight, durable and powerful air impact wrench.
Soft grip handle, with downward facing exhaust, makes this wrench comfortable
on the hands and ears and limits the circulation of brake dust on wheel
applications. Fingertip control of power and direction via lever on rear of
wrench. Suitable for professional garage use.
SPECIFICATION
Air consumption: ……………………………………… 17.6cfm
Breakaway torque: ……………………………………..650lb.ft(880Nm)
Drive: ………………………………………………………. 1/2”Sq
Free speed: ……………………………………………… 8000rpm
Inlet size: …………………………………………………1/4”BSP
Maximum torque: ……………………………………590lb.ft(800Nm)
Noise power: …………………………………………. 105dB(A)
Noise pressure: ……………………………………….94dBB(A)
Operating pressure: ………………………………..114psi
Vibration: ……………………………………………… 8.5m/s²
Uncertainty: ………………………………………….. 1.5m/s²
PREPARATION
WARNING! Ensure the air supply is clean and does not exceed 114psi
while operating the wrench. Too high an air pressure and/or unclean air will
shorten the product life due to excessive wear, and may be dangerous causing
damage and/or personal injury.
4.1. AIR SUPPLY
4.1.1. Ensure wrench air valve (or trigger) is in the “off” position
before connecting to the air supply.
4.1.2. You will require an air pressure of 114psi, and an air flow
according to specification.
4.1.3. Drain the compressor air tank daily. Water in the air line will
damage the wrench.
4.1.4. Clean compressor air inlet filter weekly. Recommended hook-up
procedure is shown in fig.1.
4.1.5. Line pressure should be increased to compensate for unusually long
air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and
fittings must have the same inside dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. Check hose for
wear, and make certain that all connections are secure.
4.2. COUPLINGS
Vibration may cause failure if a quick change coupling is connected directly
to the wrench. To overcome this, connect a leader hose to the wrench. A quick
change coupling may then be used to connect the leader hose to the air line
recoil hose. See fig.1 & 2.
OPERATION
WARNING! Ensure you read, understand and apply safety instructions
before use.
5.1. Only use impact sockets which are specifi cally designed for use with
a impact wrench.
5.2. Connect the wrench to the air hose as in section 4.
5.3. Place the socket over the subject nut and depress the trigger to
operate the wrench.
5.4. To change direction turn the air regulator on the rear of the body
to the desired direction (fig.3).
5.5. The air flow may be regulated by adjusting the air regulator on the
rear of the body.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will
reduce bearing life.
MAINTENANCE
WARNING! Disconnect wrench from air supply before changing accessories,
servicing or performing maintenance. Replace or repair damaged parts. Use
genuine parts only. Unauthorised parts may be dangerous and will invalidate
the warranty.
DO NOT use worn, or damaged sockets.
6.1. If the air system does not have an oiler, lubricate the air wrench
daily with a few drops of Sealey air tool oil dripped into the air inlet.
6.2. Clean the wrench after use.
6.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe.
Incorrect size or type of hose connectors. To remedy check the air supply and
follow instructions in section 4
b) Grit or gum deposits in the wrench may also reduce performance. If your
model has an air strainer (located in the area of the air inlet), remove the
strainer and clean it. Flush the wrench out with gum solvent oil or an equal
mixture of SAE No 10 oil and paraffin. Allow to dry before use.
6.4. For a full service contact your local Sealey service agent.
6.5. When not in use, disconnect from air supply, clean wrench and store
in a safe, dry, childproof location.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed
adequately.
This tool is subject to the vibration testing section of the Machinery
Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): . . . . . . . . . . . 8.5m/s²
Uncertainty value (k):. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5m/s²
Please note that the application of the tool to a sole specialist task may
produce a different average vibration emission. We recommend that a specific
evaluation of the vibration emission is conducted prior to commencing with a
specialist task.
A health and safety assessment by the user (or employer) will need to be
carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are
intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many
factors.
Such factors include; the operator, the task and the inserted tool or
consumable.
NB: ensure that the length of leader hoses is sufficient to allow
unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a
poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of
vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides
protection against vibration injury that may result from the uncontrolled use
of this tool. We recommend a sufficient supply of clothing (including gloves)
to enable the operator to remain warm and dry and maintain good blood
circulation in fingers etc. Please note that the most effective protection is
prevention, please refer to the Correct Use and Maintenance section in these
instructions. Guidance relating to the management of hand arm vibration can be
found on the HSE website www.hse.gov.uk – Hand-
Arm Vibration at Work.
ENVIRONMENT PROTECTION
**Recycle unwanted materials instead of disposing of them as waste. All
tools, accessories and packaging should be sorted, taken to a recycling centre
and disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available.
If you require documentation for alternative versions, please email or call
our technical team on
technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty:** Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park,
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
GSA6002.V2 Issue 2 02/07/21
Documents / Resources
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SEALEY GSA6002.V2 1-2 Inch Sq Drive Composite Air Impact
Wrench
[pdf] Instruction Manual
GSA6002.V2 1-2 Inch Sq Drive Composite Air Impact Wrench, GSA6002.V2, 1-2 Inch
Sq Drive Composite Air Impact Wrench, Air Impact Wrench, Impact Wrench, Wrench
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References
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