HLINS STX46 Adjustable Shock Absorber for Motorcycles Instruction Manual

HLINS STX46 Adjustable Shock Absorber for Motorcycles

IN production

Note! Please note that this image is a general representation of the product and may differ slightly from your product.
Note! Please note that during storage and transportation, especially at high ambient temperature, some of the oil  and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
Note! Before installing this product, check the contents of the kit. If anything is missing, please contact an Öhlins dealer

Kit Contents

Warning! Before installing this product, read the Öhlins Owner’s

Manual. The shock absorber is an important part of your vehicle and will affect the stability

Warning! It is advisable to have an Öhlins dealer install the shock absorber.
Warning! If working on a raised vehicle, ensure it is securely supported so that it will not tip over
Note! Before mounting this product clean the vehicle thoroughly
Note! When working on this product, always see the Vehicle Service Manual for vehicle specific procedures and important data .

DISASSEMBLY PROCEDURE SHOCK ABSORBER-300RALLY

Note! Remove the engine guard before put the motorcycle on a work stand.

1. Remove the engine front guard by removing the screws ①②③④
   

2. Remove the engine bottom guard by removing the screws ①②
   

3. Put the motorcycle on a work stand so that the rear wheel barely touches the ground. Make sure the motorcycle is in a stable position.
   

4. Remove the seat by removing the bolts①②
   

5. On LH side and RH side : Remove the fairings by loosening the screws ①②③④⑤⑥
   

6. Remove the standard shock absorber by loosening the upper mounting bolt ①and the lower mounting bolts ② and ③ from the linkage.
   

7. Put the motorcycle on a work stand so that the rear wheel barely touches the ground. Make sure the motorcycle is in a stable position.
   

8. Remove the standard shock absorber by loosening the upper mounting bolt ①and the lower mounting bolts ② and ③ from the
   

9. In order to route the reservoir to the left side of the motorcycle. Proceed as per following instructions:
   
   On the right side
   Remove the plastic cover by loosening the screw ①. Loosen the nut ② located underneath the cover
   
   On the left side
   Remove the sprocket cover by loosening the screws ①②
   
   Remove the evap canister bracket by loosening the screws ①②③④
   

10. Install the Öhlins shock absorber with the hose pointing to the left side of the motorcycle. Tighten the upper ① and the lower mounting bolts ② and ③ at a torque value as specified in the vehicle service manual.
    Note! Lower the vehicle so that the suspension is slightly compressed before tightening the screws.
    Caution! Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber when the suspension is fully compressed or extended

11. Rout the reservoir to the left side of the motorcycle as per diagram P1

12. Adjust the reservoir and hose position so that the hose is not touching any motorcycle parts.

13. Reverse all procedures as necessary

ADJUSTMENTS

Warning! Before riding, always make sure that the basic settings made by Öhlins are according to recommended Set-up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up

SET-UP DATA

Recommended set-up

Spring Preload ……….. 10 mm
Rebound adjuster ……. 14 Clicks
Compression adjuster. 16 Clicks

Spring

Part No ………………….. 60011-31
Free spring length …… 230 mm
Spring rate………………. 95 N/mm
Preload adj.range…….. [0-19] mm

Shock absorber data

Length ………………………………… 413.5mm
Stroke …………………………………. 94 mm

Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
© Öhlins Asia Co. Ltd. All rightsreserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
To find the latest information contact an Öhlins distributor Please contact Öhlins if you have any questions regarding the contents in this document.
Öhlins Asia Co. Ltd 700/937 Moo5, Tambol Nongkhaga, Amphur Phantong, Chonburi Province 20160 Thailand
Part no. MI_HO 213 EN_0 Issued 2022-05-25

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