Whitecroft lighting Harrier 2 Low and High Bay LED Luminaire Instruction Manual

Whitecroft lighting Harrier 2 Low and High Bay LED Luminaire

General Information

1. A qualified electrician, in accordance with IEE wiring regulations, should carry out connection to mains wiring.
2. Luminaire must be isolated before commencing any necessary maintenance work or battery connection.
3. Ensure that the rated voltage and frequency requirements are compatible with the available mains supply.
4. Do not carry out high voltage insulation test, i.e. 500/1000v this may damage internal components.
5. The light source contained in the luminaire shall only be replaced by the manufacturer or a designated service agent or a suitably qualified person.
6. Batteries must only be replaced by a qualified electrician once they fail to meet the required duration.
7. Dali control cables must be double insulated & have an equivalent rating to the supply cable if applicable.
8. Ensure ceiling is of sufficient strength to support luminaire – Fit secondary suspension where necessary.
9. Observe ESD precautions during installation.
10. All luminaires must be EARTHED. (Excluding Class II luminaires).
11. Do not cover recessed luminaires with any thermally insulating materials.
12. Do not use the wire suspension to raise or lower the luminaire. (See full instructions for further details.)

Product Specification

Product Dimensions

Product Installation Instructions

General Information

1. A qualified electrician, in accordance with IEE wiring regulations should carry out connection to mains wiring.
2. Luminaire must be isolated before commencing any necessary maintenance work or battery connection.
3. Ensure that the rated voltage and frequency requirements are compatible with the available mains supply.
4. Do not carry out high voltage insulation test, i.e. 500/1000v this may damage internal components.
5. The light source contained in the luminaire shall only be replaced by the manufacturer or a designated service agent or a suitably qualified person.
6. Batteries must only be replaced by a qualified electrician once they fail to meet the required duration.
7. Dali control cables must be double insulated & have an equivalent rating to the supply cable if applicable.
8. Ensure ceiling is of sufficient strength to support luminaire – Fit secondary suspension where necessary.
9. Observe ESD precautions during installation.
10. All luminaires must be EARTHED.(Excluding Class II luminiares).
11. Do not cover recessed luminaires with any thermally insulating materials.
12. Do not use the wire suspension to raise or lower the luminaire. (See full instructions for further details.)

1. MOUNTING DETAILS
   RANGE FIXING CENTER DETAILS

2. REMOVE THE PACKAGING AND INSPECT THE PRODUCT FOR ANY DAMAGE.

3. SEE STEP 1 FOR MOUNTING DETAILS.

4. UN-CLIP ‘SPINE’ FROM LUMINAIRE.

5. DE-TACH EARTH LEAD AND SAFETY CORDS

6. FIT SPINE AND FEED REQUIRED CABLES.

7. RE-ATTACH SAFETY CORDS TO THE LUMINAIRE BODY.

8. MAKE REQUIRED CONNECTIONS, SEE TERMINAL BLOCK DIAGRAMS.
   DALI
   DALI & DALI EMERGENCY
   DALI & 3HR EMERGENCY DALI & DALI EMERGENCY WITH DALI LINKS
   

9. CONNECT EMERGENCY IF REQUIRED.

10. RE-FIT EARTH LEAD AND CLIP LUMINAIRE BODY BACK TO SPINE.

11. CONTROL SETTINGS COM 5 – SLIDE SENOR PANEL TO ACCESS CONTROL SWITCHES.
    DETECTION RANGE
    HOLD TIME
    DAYLIGHT THRESHOLD
    

12. SUSPENDED INSTALL -UN-CLIP LUMINAIRE, USE SECONDARY SUSPENSIONS TO SUSPEND.

13. SUSPENDED INSTALL – RE-CLIP LUMINAIRE BODY & SUSPEND.

14. SUSPENDED INSTALL – UNCLIP LUMINAIRE BODY, FEED WIRES AND MAKE CONNECTIONS.
    (SEE STEP 8 FOR CONNECTION DETAILS)

15. SUSPENDED INSTALL – CONNECT EMERGENCY IF REQUIRED.

16. SUSPENDED INSTALL – RE-FIT LUMINAIRE BODY.

Maintenance, Commissioning & Fault Finding Guide

BATTERY STORAGE/CARE DETAILS
Optimal storage conditions (when not in service and batteries disconnected)

• NiCd +5°C to 25°C (6 months onsite maximum)
• NiMh +5°C to 25°C (3 months onsite maximum)
• LiFEP04 +5°C to 25°C (6 months onsite maximum)

Old batteries must be handled and disposed of by specialist disposal experts. Under no circumstances should they be pierced or incinerated. Do not put the luminaire into emergency mode until the batteries are fully charged.

MAIN CAUSES FOR PREMATURE BATTERY FAILURE:

1. Over cycling of batteries for example caused by an unstable mains supply. Batteries are designed to carry out 3 – 4 full discharges per year. Over-cycling will reduce the capacity and hence life.
2. Leaving connected batteries in a discharged state (maximum 2 weeks).
3. High ambient temperatures (greater than the ambient specified by Whitecroft lighting)
4. Repeated partial discharging and recharging of batteries (memory effect)

EMERGENCY SUPPLIES
Power to energize emergency luminaires can come from integral batteries within the luminaire (self-contained) or from a remote Central Battery system or Static Inverter. This power supply is intended to energize the emergency circuit within any emergency luminaire upon failure of the normal supply.
Integral battery emergency luminaires indicate ‘batteries are charging’ generally by use of an indicator LED mounted in a visible location on the luminaire. When the indicator LED is solid green, the batteries are charging.

Emergency luminaires generally have internal supply connections: Permanent Live (orange), Switched Live (brown), Neutral (blue), and Earth (green/yellow).

TESTING REGIME
As detailed in BSEN50172:2004 (BS5266-8:2004)

• Monthly function test (the 30s) to check luminaires are functioning correctly (unless detailed differently in the commissioning procedure)
• Annually full duration test to check the luminaires are functioning correctly and meet their full duration
• Emergency testing results must be documented and available for inspection.

FAULT FINDING
Inspection/fault-finding work must be carried out by a suitably electrically qualified person. Initial checks must include continuity of fuses and integrity of internal/external wiring.

Please read BATTERY STORAGE/CARE details in this leaflet before continuing.

CAUTION:
Even if the power supply to the emergency luminaire may be disconnected, there may still be high voltages inside the fitting. Disconnect batteries when maintaining internal wiring.

• LED indicator is non-operational and does not work in Emergency mode.
  • Check that the permanent 230v supply is present in the luminaire.
  • Check the batteries are properly connected.
  • Replace the batteries with known working units.
  • Replace the inverter ensuring you change it ‘wire for wire’.
  • If the luminaire still does not function please call Whitecroft Technical.
• Luminaire functions in Emergency mode but will not function in Standard mode.
  1. Check that the Switched Live is present.
  2. Check that the Switched and Permanent Supplies are correctly connected.
  3. Check that there is 230v at the ‘Live Out’ terminal of the emergency inverter.
  4. If the luminaire still does not function please call Whitecroft Technical.
• LED indicator illuminated but luminaire does not work in Emergency mode.
  1. Check light engines in the emergency circuit are working
  2. Replace the batteries with known working units.
  3. Replace the inverter ensuring you change it ‘wire for wire’.
  4. If the luminaire still does not function please call Whitecroft Technical.
• LED indicator is not illuminated but the luminaire functions in all other respects.
  1. Check the cable to the LED indicator; make sure it is properly terminated and has not been trapped or cut.
  2. Replace the LED indicator with a known working one.
  3. Replace the inverter ensuring you change it ‘wire for wire’.
  4. If the luminaire still does not function please call Whitecroft Technical.
• Luminaire will not last a 3-hour duration test.
  1. Check that the batteries have been charged for at least 24 to fully charge
  2. Check that the Switched and Permanent Supplies are correctly connected.
  3. Replace the batteries with known working units.
  4. Replace the inverter ensuring you change it ‘wire for wire’.
  5. If the luminaire still does not function please call Whitecroft Technical.

EMERGENCY LUMINAIRE COMMISSIONING
Battery Activation

• For new NiCd, NiMh & LiFEP04 batteries activation of the cell is required to ensure specified design life.
• If the emergency luminaire does not pass the initial 3hr duration test a further full charge and discharge cycle may be required to activate the battery chemistry.

PROCEDURE

STANDARD EMERGENCY

1. Connect the battery once a stable mains supply is present
2. Allow the battery to charge for a period of 24hrs
3. Perform a full manual discharge test (minimum 3 hrs.)
4. If the emergency luminaire does not pass the initial 3hr duration test a further full charge and duration test (this test can be used as the scheduled EM test)
5. If the luminaire does not pass the 3-hour test contact Whitecroft Technical for assistance.

EASY-TEST/SELF-TEST

1. Connect the battery once a stable mains supply is present
2. Allow the emergency luminaire to complete its self-commissioning phase which charges the battery for 24hrs, followed by a 3hr duration test. If the luminaire successfully completes this test, the indicator LED will be solid green
3. If the emergency luminaire does not pass the initial 3hr duration test, allow the battery to charge a further 24hrs and then do a manual 3hr duration test
4. If the luminaire fails this duration test then contact Whitecroft Technical for assistance

DALI TEST

1. Connect the battery once a stable mains supply is present
2. Allow the emergency luminaire to complete its self-commissioning phase which charges the battery for 24hrs, followed by a 3hr duration test. If the luminaire successfully completes this test, the indicator LED will be solid green OR if a DALI bus is connected and the luminaire has been commissioned the self-commissioning duration test can be stopped and a scheduled duration test can be performed using DALI commands.
3. If the emergency luminaire does not pass the 3hr duration test, allow the battery to charge a further 24hrs and then do a manual 3hr duration test
4. If the luminaire fails this duration test then contact Whitecroft Technical for assistance.

EMERGENCY COMEPS DALI TEST

Application
Low profile emergency lighting module with DALI interface and automatic testing facility to cover 3-hour duration operating from batteries.
DALI interface terminals are provided to allow control and monitoring via a separate controller. With no DALI bus connected the unit operates in self-test mode with testing being conducted on a weekly functional and 52-week duration basis with an adaptive duration testing feature to minimize risk.
Fitted with the unique easy addressing feature which uses the LED to indicate the DALI address during commissioning.

Monitoring
DALI interface for controlled monitoring and reporting. During operation, the battery, lamp, and charge conditions are monitored along with functional and duration testing. In the event of failure, the bi-colored LED will indicate the nature of the fault. This will continue to do until the fault has been remedied. The testing regime will then continue.

Testing
When a DALI bus is not connected or when a command has not been received the COMEPS will operate in the self-testing mode and will conduct tests in accordance with the default times stored in the EEPROM. However, it should be noted that in this case the delay time is set as default zero and all units could test at the same time. Test times can be changed with a command over the DALI bus.

Addressing
The COMES includes an easy addressing system that allows addressing and identification by using the bi-colour LED in conjunction with the COMEPS ADDRESS tool. Binary address codes given by the LED can be simply converted to the DALI addresses 0 to 63. For single-handed addressing using this method, it is necessary to send a broadcast ident command every 3 to 9 seconds. During this command, the main fluorescent lamp will be switched off and the LED will flash the 6-bit binary address preceded by a 3-second start indication period.

Functional test
The time of day and frequency of the 30 seconds function test can be set by the DALI controller. If the COMEPS unit is not connected to a DALI bus or has not received a DALI command the test will default to 30 seconds duration on a weekly basis.

Duration test
Test times can be set by the DALI controller. If the COMEPS unit is not connected to a DALI bus or has not received a DALI command the test will be conducted every 52 weeks.

Prolong time
Prolong time can be set by the DALI controller. This is the delay time between the return of the mains supply and the end of the emergency operation. The default prolonged time is set as 0 minutes as specified within the DALI standard.

Battery
Recommended charge time is min. 24h. Battery should be fully charged before any emergency tests are performed.

STATUS INDICATION – TRIDONIC INVERTER

LED

• Permanent green
• Fast flashing green
• Slow flashing green
• Permanent red
• Fast flashing red
• Slow flashing red
• Double pulsing green
• Off

STATUS

• System OK
• Functional test underway
• Commissioning/Duration test underway
• Lamp fault
• Charging fault
• Battery fault
• Inhibit mode
• Loss of mains/battery supply

STATUS INDICATION – ELP INVERTER

LED

• Permanent green
• Fast flashing green
• Slow flashing green
• Permanent red
• Fast flashing red
• Slow flashing red
• Double pulsing green
• Green with double off pulse
• Alternate green/red flash
• Off

STATUS

• System OK
• Functional test underway
• Commissioning/Duration test underway
• Lamp/LED fault
• Charging fault
• Battery fault
• Inhibit mode
• Rest mode
• Identification Mode
• Loss of mains/battery supply

STATUS INDICATION – MACKWELL INVERTER

LED

• Permanent green
• Fast flashing green
• Slow flashing green
• 10-second green blink
• Fast flashing red
• Slow flashing red
• Off

STATUS

• System OK
• Functional test underway
• Commissioning/Duration test underway
• Standby mode
• Lamp/LED fault
• Battery/Charging fault
• Loss of mains/battery supply

DALI LUMINARES CONNECTIONS FOR COMEPS AND DALI LUMINAIRES

Note:
It is imperative to add the links shown below if using DALI dimming and emergency test on the same addressable control circuit.

ORGANIC RESPONSE LUMINAIRE WITH COMEPS (DALI) LUMINAIRE CONNECTIONS
The luminaire is supplied with terminal connections for both the COMEPS inverter and the Organic Response node. The Organic response terminal is supplied with the connections blocked to stop the inadvertent connection. If the luminaire is to be used for emergency reporting on the Organic Response Portal system, then the terminations should be unblocked and connected as below.

EASY TEST

Application
Whitecroft Easy test is an intelligent testing system, which can monitor and test self-contained emergency lighting luminaires. The system tests luminaires in line with current legislation for self-contained non-maintained emergency applications with a battery duration of up to 3 hours.

Intelligence
The easiest unit is a stand-alone intelligent module, which can be integrated into virtually any Whitecroft emergency luminaire. Each intelligent luminaire has EITHER a bi-colored LED OR TWO LEDs to indicate unit ‘on test’ or ‘failure’ diagnostic information in addition to ‘battery charging.

Monitoring
During operation, the battery, lamp, and charge conditions are monitored along with functional and duration testing. In the event of failure, the LED (s) will indicate the nature of the fault until the fault has been remedied. The testing regime will then continue.

AUTOMATIC TESTING

Commissioning Test
A full commissioning test is carried out automatically after the permanent connection of the supply. The easy commissioning feature will set the initial test day and time to ensure random testing of units.

Functional Test
Functional tests are carried out for 30 seconds on a weekly basis.

Duration Test
A full-duration test is carried out yearly to check the capacity of the batteries.

NOTE:
IEC 60073 recommends that the charge indicator LED should be Green to indicate System OK. The above table conforms to those recommendations.

It is possible to reverse the bi-color LED connections to swap Green and Red indications and it is also possible to have an alternative Red + Amber LED pair for compatibility with earlier products.

WIRE ROPE SUSPENSION

Installation of Wire Rope Suspension System of Luminaires
Whitecroft Lighting luminaires must be installed in accordance with the relevant installation instruction and as guidance the latest version of BSRIA Code of Practice 22 – Wipe Rope Suspension Systems. Do not use the wire suspension to raise or lower the luminaire during installation as this may result in damage to the clutch mechanism. The clutch should only be adjusted when supported and under no mechanical load.

Do not pull the wire rope to adjust the height of the luminaire under the load.

Warning Symbol Key

DO NOT COVER
Do not cover the luminaire with thermal insulation as may cause the product to overheat and cause damage

HIGH VOLTAGE
High voltage warning against the risk of electric shock

FALLING OBJECTS
Falling objects in areas where at risk of falling object hazards

GENERAL WARNING
General Warning is used to denoting areas of caution

HOT SURFACE
Hot surface to warn others around areas where there are any hot surfaces present

HIGH TEMPERATURE
High temperatures are displayed around areas where it is necessary to warn people about the dangers posed by any high temperature

EARTH
5019 Protective earth (ground) to identify any terminal which is intended for connection to an external conductor for protection against electrical shock in case of a fault or the terminal of a protective earth (ground) electrode

ELECTROSTATIC DISCHARGE
ESD Electrostatic Discharge is intended to identify devices and assemblies that are susceptible to ESD.

References

• Whitecroft: UK Manufacturer of Lighting and Controls

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