Tetra EdgeStrip LED Lighting System

BEFORE YOU BEGIN

Read these instructions completely and carefully.

RISK OF ELECTRIC SHOCK
Turn power off before inspection, installation or removal. ∙∙ Properly ground power supply enclosure.
RISK OF FIRE

Use only UL approved wire for input/output connections. Minimum size 18 AWG (0.82mm2) ∙∙ Follow all NEC and local codes. ∙∙ Not to be submerged or used in a marine environment.
RISK OF FIRE OR ELECTRIC SHOCK LED
Retrofit Kit installation requires knowledge of sign electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician. ∙∙ Install this kit only in host signs that have been identified in the installation instructions and where the input rating of the retrofit kit does not exceed the input rating of the sign. ∙∙ Installation of this LED retrofit kit may involve drilling or punching of holes into the structure of the sign. Check for enclosed wiring and components to avoid damage to wiring and electrical parts. ∙∙ Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.

Prepare Electrical Wiring

Electrical Requirements

• Limited to use in dry and damp locations.The suitability of rain enclosures shall be determined if intended for wet location.
• The grounding and bonding of the LED Driver shall be done in accordance with National Electric Code (NEC) Article 600.
• Follow all National Electric Codes (NEC) and local codes.

Components and Tools Required

1. UL approved 18 AWG (0.82 mm2) supply wire
2. UL approved 22-14 AWG (0.33-2.08 mm2) wire connectors or 22-18 AWG (0.33-0.82 mm2) in-line/IDC connectors

3. 6 or #8 (M3 or M4) screws, 1/8 inch (3.2 mm) rivets or electrical grade silicone

4. End caps
5. Tetra® 24 Volt Power Supply
6. Tetra® EdgeStrip LED modules
7. Electrical grade RTV silicone.
8. Example electrical grade RTV silicones include:
   • Momentive RTV 6700 Series Silicone Rubber Adhesive Sealant
   • Momentive White Blanc RTV 162 Silicone Rubber Adhesive Sealant-Electrical Grade
   • Dow Corning 3140 – Non-Corrosive Flowable (clear)
   • Dow Corning 3145 – Non-Corrosive Nonflowable (clear or gray)
   •  Dow Corning RTV 748 Non-Corrosive Sealant-White

Layout LED Modules

1. Determine location of where LED modules will be mounted based on sign dimensions (see chart). If mounting on bottom of sign, the use of a riser will be needed (minimum 1/8 in. distance between bottom surface and module).

2. Determine how many modules are required for your application and cut where necessary.
   NOTE: Cuts can be made between any of the LED modules.

3. Peel off backing to expose adhesive tape and stick LED modules into place.

4. Use rivets, screws, or silicone to secure each module within the sign. Use #6 (M3) or #8 (M4) screws, 1/8-inch (3.2 mm) rivets, or silicone.

Electrical Connections

• NOTE: Refer to the power supply installation instructions for loading and remote mounting information.
• NOTE: Do not use connectors pre-filled with silicone grease/mineral base protective grease or use silicone grease to seal connections.

1. Connect modules using twist-on wire connectors or in-line (IDC) connectors. Join white wires together and red striped wires together.  

NOTE: Additional supply wire may be necessary to bridge electrical connections.

2. Cap all exposed wires with appropriate end caps or apply electric grade (non-corrosive) silicone for additional weather protection.![Tetra-EdgeStrip-LED-Lighting-System-fig-5](https://manuals.plus/wp-content/uploads/2022/12/Tetra-EdgeStrip-LED-Lighting-System-fig-5.png)

1. Run a wire from the Power Supply and connect to the first LED module on the strip. Must be used with Tetra® 24 Volt Power Supplies.
2. Connect the red stripe wire (+) of the LED system to the red wire (+) of the power supply. Connect the white wire (-) of the LED system to the black or blue wire (-) of the power supply.
   NOTE: All electrical connections should be made within the box sign.

NOTE: All electrical connections should be suitably protected from mechanical damage and the environment. Seal all connections in locations that may be exposed to water with electrical grade RTV silicone.

Design Guidelines

All guidelines are based on a 3 in. (76mm) deep sign for Tetra® EdgeStrip. When installing the modules, it is typically recommended to install the modules across the longest distance to allow for the shortest light throw.

• A 2 in. (51 mm) border is recommended along the perimeter of the sign.

Height

Height

Width|  | 1 ft. (0.30 m)| 2 ft. (0.61 m)| 3 ft. (0.91 m)| 4 ft. (1.22 m)| 5 ft. (1.52 m)| 6 ft. (1.83 m)| 7 ft. (2.13 m)

1 ft.

(0.30 m)

|

EdgeStrip: 1 side Modules/side: 1

|

EdgeStrip: 1 side Modules/side: 2

|

EdgeStrip: 1 side Modules/side: 3

|

EdgeStrip: 1 side Modules/side: 4

|

EdgeStrip: 1 side Modules/side: 5

|

EdgeStrip: 1 side Modules/side: 6

|

EdgeStrip: 1 side Modules/side: 7

2 ft.

(0.61 m)

|

EdgeStrip: 1 side Modules/side: 2

|

EdgeStrip: 1 side Modules/side: 3

|

EdgeStrip: 1 side Modules/side: 5

|

EdgeStrip: 1 side Modules/side: 6

|

EdgeStrip: 1 side Modules/side: 8

|

EdgeStrip: 1 side Modules/side: 9

|

EdgeStrip: 1 side Modules/side: 11

3 ft.

(0.91 m)

|

EdgeStrip: 1 side Modules/side: 3

|

EdgeStrip: 1 side Modules/side: 5

|

EdgeStrip: 2 sides Modules/side: 5

|

EdgeStrip: 2 sides Modules/side: 6

|

EdgeStrip: 2 sides Modules/side: 8

|

EdgeStrip: 2 sides Modules/side: 9

|

EdgeStrip: 2 sides Modules/side: 11

4 ft.

(1.22 m)

|

EdgeStrip: 1 side Modules/side: 4

|

EdgeStrip: 1 side Modules/side: 6

|

EdgeStrip: 2 sides Modules/side: 6

|

EdgeStrip: 4 sides Modules/side: 6

|

EdgeStrip: 4 sides Modules/side: 6-8

|

EdgeStrip: 4 sides Modules/side: 6-9

|

EdgeStrip: 4 sides Modules/side: 6-11

5 ft.

(1.52 m)

|

EdgeStrip: 1 side Modules/side: 5

|

EdgeStrip: 1 side Modules/side: 8

|

EdgeStrip: 2 sides Modules/side: 8

|

EdgeStrip: 4 sides Modules/side: 6-8

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

6 ft.

(1.83 m)

|

EdgeStrip: 1 side Modules/side: 6

|

EdgeStrip: 1 side Modules/side: 9

|

EdgeStrip: 2 sides Modules/side: 9

|

EdgeStrip: 4 sides Modules/side: 6-9

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

7 ft.

(2.13 m)

|

EdgeStrip: 1 side Modules/side: 7

|

EdgeStrip: 1 side Modules/side: 11

|

EdgeStrip: 2 sides Modules/side: 11

|

EdgeStrip: 4 sides Modules/side: 6-11

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

|

EdgeStrip :

Not Recommended

Retrofit Instructions

1. (Existing Signs Only) Prior to installation, survey the site for information regarding power and accessibility inside and outside the building. Ensure that the branch circuit supplying the existing transformer or ballast will be within the voltage ratings of the new LED power supply, and have a current ating not exceeding 20A, or that permitted by applicable local, state, or country electrical codes (whichever is less).

2. (Existing Signs Only) Remove the existing lighting equipment to be replaced, such as neon tubing or fluorescent tubes; and associated transformers and ballasts. Care should be taken not to break the existing neon or fluorescent tubes.
   NOTE: Follow all federal and local regulations when disposing of neon tubing, fluorescent tubes, transformers and ballasts.

3. (Existing Signs Only) If removal of the existing lighting equipment eliminates the disconnect switch, as required by applicable local, state, or country electrical codes; a new disconnect switch must be installed.

4. (Existing Signs Only) Repair and seal any unused openings in the electrical enclosure. Openings greater than 12.7-mm (1/2-in) diameter require a metal patch secured by screws or rivets and caulked with non-hardening caulk. Smaller openings may be sealed with non-hardening caulk.

5. Using the layout guidelines above, determine required number of LED modules required to illuminate the sign.

6. A Tetra® 24VDC Class 2 Power Supply, as listed below, must be used with this retrofit kit. Determine the number of Tetra® Class 2 Power Supplies required to power the number of LED modules required to illuminate the sign, so as not to overload the Tetra® Class 2 Power Supply chosen.

7. Follow the instructions above to properly mount the LED modules.

8. Connect the DC output of the power supply to the LED modules using the Electrical Connections instructions above.

9. Connect the power unit to the supply in accordance with the applicable local, state, and country electrical codes, and the instructions found in the power supply installation guide.

10. If required, the disconnect switch shall be installed by qualified personnel, in accordance with applicable local, state, and country electrical codes.

Troubleshooting

ensure red stripe-to-red and white-to-black or blue connections.

•   Check row-to-row polarity connections.

Sign does not light| •   Check input and output voltage and check power supply input/output connections.

•   Check polarity connections.

Individual modules do not light| •   Remove module and replace with another working module.
Modules are dim| •   Ensure the overall length of the Tetra® LED system does not exceed the maximum load.

•   Ensure the length and gauge of the supply wire is equal to or below the recommended remote mounting distance.

Maximum Loading per Tetra® 24 VDC Power Supply

SKU

| ****

Rating

| ****

25W

Power Supply Note: Load shall not exceed 1.04A

| ****

80W

Dimming Power Supply Note: Load shall not exceed 3.3A

| ****

100W

Power Supply Note: Load shall not exceed 4.0A

| 180W

Power Supply Note: Load shall not exceed 3.8A per each (of 2) output channels

| 300W

Power Supply Note: Load shall not exceed 4.0A per each (of 3) output channels

---|---|---|---|---|---|---

GEBI71-2 GEBI50-2 GEBI41-2 GEBI32-2

| ****

24VDC,

2.52W

per module

| ****

9 modules/

9 ft. (2.74 m)

| ****

30 modules/

30 ft. (9.15 m)

| ****

36 modules/

36 ft. (10.97 m)

| 33 modules/

33 ft. (10.06 m)

per output channel 66 modules/

66 ft. (20.12 m)

per power supply

| 36 modules/ 36ft. (10.98m)

per output channel 108 modules/

108 ft. (32.94 m)

per power supply

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This Class [A] RFLD complies with the Canadian standard ICES-005. Ce DEFR de la classe [A] est conforme à la NMB-005 du Canada. If you have any questions about these instructions or your specific application, please contact support at tetra.support@gecurrent.com. For the latest install guides for your product go to: www.gecurrent.com This product is intended solely for the use of non- residential signage lighting and is not intended for use in any other applications. Conforms to the following standards: IP66 rated: separate enclosure required for outdoor use, UL damp location rated  www.gecurrent.com © 2021 Current Lighting Solutions, LLC. All rights reserved. GE and the GE monogram are trademarks of the General Electric Company and are used under license. Information provided is subject to change without notice. All values are design or typical values when measured under laboratory conditions. SIGN172 (Rev 02/12/21) GE2027-9817.

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