HANYOUNG NUX TPR-2G Power Regulator Instruction Manual

TPR-2G
INSTRUCTION MANUAL

Thank you for purchasing Hanyoung Nux products.
Please read the instruction manual carefully before using this product, and use the product correctly.
Also, please keep this instruction manual where you can see it at any time.

Safety information

Please read the safety information carefully before use, and use the product correctly.
The alerts declared in the manual are classified into Danger, Warning, and Caution according to their importance

DANGER| Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury
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WARNING| Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury
CAUTION| Indicates a potentially hazardous situation that, if not avoided, may result in minor injury or property damage

DANGER

• To prevent electric shock while it is running, fix screw of the unit and do not touch the radiator panel since it is very hot.
• Do not touch or contact the input/output terminals because they cause electric shock

WARNING

• Since this product is not designed as a safety device if it is used with systems, machines, and equipment that could lead to a risk of life or property damage, please implement safety devices and protections for both lives and the applications and plans for preventing accidents.
• To prevent damage or failure of this product, please supply the rated power voltage.
• To prevent electric shock or equipment failure, please do not turn on the power until completing the wiring.
• Never disassemble, modify, or repair the product. There is a possibility of malfunction, electric shock, or a risk of fire.
• Please turn off the power when mounting/dismounting the product. This is a cause of electric shock, malfunction, or failure.

Caution

• Since the product operating environment influences the product performance and expected life span, please avoid using it in the following places.
• a place where humidity is high and airflow is inappropriate.
• a place where dust or impurity accumulates, ambient temperature is high and vibration level is high.
• a place where corrosive gases (such as harmful gases, ammonia, etc.) and flammable gases occur.
• a place where there is direct vibration and a large physical impact on the product.
• a place where there is water, oil, chemicals, steam, dust, salt, iron, or others (Contamination class 1 or 2).
• a place where excessive amounts of inductive interference and electrostatic and magnetic noise occur.
• a place where heat accumulation occurs due to direct sunlight or radiant heat.
• Please do not wipe the product with organic solvents such as alcohol, benzene, etc. (use neutral detergents).
• Avoid locations with large induction disturbances and static electricity and magnetic noise.
• Avoid locations where heat accumulation occurs due to direct sunlight or radiant heat.
• Use at an altitude of 2,000 m or less.
• When water enters, a short circuit or fire may occur, so please inspect the product carefully.
• Do not connect anything to unused terminals.
• After checking the polarity of the terminal, connect the wires correctly.
• The warranty period of this product, including accessories, is one year.

How to install

• When attaching for the natural cooling mouth. attach the output terminal vertically downward.
• Be sure to install a fast fuse between terminal R and the power supply.

Suffix code

Specification

selected)
Movement Type| SOFT START, SOFT UP/DOWN (Time 0 to 60 seconds)
Output voltage| More than 98 % of the power voltage (in case of maximum current input)
Cooling method| Natural cooling| Forced cooling
Display method| Output display by LED
Insulation Resistance| 500 V d.c. 100 MO
Dielectric strength| 2,500 V a.c. 50/60 Hz for 1 min
Line noise| Noise by noise simulator (Pulse width 1 us: ±2 kV)
Operating ambient temperature| 0 – 50 °C (Without condensation)
Ambient humidity| 30 – 85 % R.H.
Storage temperature| -25 – 70 °C
Approval|
Weight(g)| 740| 1730| 1750

Connection diagram

• It is recommended that you connect as shown in the picture.

• Fuse is not installed inside the product.

• For Fast acting fuse, select the fuse that matches the current/voltage used.
  Ex) Actual operating current 25A: Bustmann’s 35ET (using fuse over 25 A r.m.s) [35 A → 50FE (35 A r.m.s or more), 50 A → 71FE (50 A r.m.s or more), 70 A → 100FE (70 A r.m.s or more)]

• High current flows, so use the compression terminal to tighten the connections.

Terminal layout (25 A, 35 A)

Input signal terminal connection method (25 A, 35 A)

• Control input signal: 4 – 20 mA d.c.
• Output limit:
P.W MAX(Internal volume)| • Control input signal: 4 – 20 mA d.c
• Output limit: External V.R (10 ㏀)
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|
• Control input signal: ON/OFF – manual control
(Always ON/OFF terminal contact status during output operation)
• Output limit: P.W MAX
(Internal volume)| • Control input signal:
External V.R (10 ㏀) – manual control (Always ON/OFF terminal contact status during output operation)
|

Terminal layout (50 A, 70 A)

Input signal terminal connection method (50 A, 70 A)

• Control input signal: 4 – 20 mA d.c.
• Output limit: P.W MAX(Internal volume)| • Control input signal: 1 – 5 V d.c.
• Output limit: P.W MAX(Internal volume)
---|---
|
• Control input signal: 4 – 20 mA d.c.
(When using external V.R, the control input should always be applied to more than 4 mA)
• Output limit: Applies to the smallest value of external V.R (10 ㏀) and internal V.R| • Control input signal: 1 – 5 V d.c.
(When using external V.R, the control input should always be applied more than 1 V)
• Output limit: Applies to the smallest value of external V.R (10 ㏀) and internal V.R 10 kΩ
|
• Control input signal: External V.R (10 ㏀) – manual control
• Output limit: P.W MAX(Internal volume)|

Part names and functions

25 A, 35 A

LED display description (25 A, 35 A)

input. the larger the output, the longer the light, The light continues to be on when the output is 100 %.

50A, 70A

LED display description (50 A, 70 A)

control input.
It lights on longer if the output amount is large and it is continuously ON if it outputs 100 % continuously
SOFT| To use the “Soft start, Soft up/down” function, turn Soft VR clockwise, and the LED will turn ON
O.C| After overcurrent occurs, LED ON when current exceeds O.C VR set value for the protection of product and load
S.S| If the SCR is shorted, the power is still on even though there is no control input, and the heater continues to overheat. Therefore, if the current flows over 5 A without the control input, the LED turns ON and alarm.

※ Alarm terminal operates as A contact (N.O).

Function description

Phase control

• Phase control is to control the AC power supply applied to the load proportionally according to the control input signal as changing phase angle (0 ~ 80 degrees) in each half cycle, 8.33 ms.

ON/OFF control (25 A, 35 A Only)

• If ON/OFF contact is ON, then the output is 100 %. ON/OFF always operates near zero point.

※ Even though the control input signal is ON, the output is 100 % when ON/OFF control is used.

Fixed cycle control (optional)

• The output is set at a fixed period (Approx. 1.6s) and the ON / OFF control is repeatedly controlled at a constant rate according to the control input.

Variable cycle control (optional)

• It is a method to control by using the number of cycles of the AC Sine waveform, not by controlling the cycle.

VR Description

SOFT START

• It is a function to protect the load from a load with a large start-up current (inrush current), and gradually raises the output.

※ Setting time: 0 ~ 60 sec (0 sec setting at shipment)
※ If SOFT START VOLUME is turned to a minimum, SOFT will not operate.

Output Voltage Limit (PW MAX)

• This function is to limit the output separately from the control input. When the control input is 100%, changing the POWER VR to the left will reduce the output. (100% setting at shipment)

Overcurrent setting (O.C) (50 A/ 70 A Only)

• Function to protect power regulator (TPR) and load when over current occurs. (Phase control only)

※ Setting range: 0 ~ 84 A
※ Default: Set to 84 A at shipping
※ The maximum value of the overcurrent detection value is set to 84 A when the variable resistor is on the right side.

Dimension

25 A, 35 A

50 A, 70 A

Installation

1. Install in the vertical direction as shown above. Please use only 50% of the rated current when installing the product horizontally or horizontally in unavoidable circumstances.
2. When installing several products closely, please install at intervals of 5cm width and 10cm height as shown below.
3. Install the wiring duct so that it is not more than half the height of the heat sink so as not to block the flow of air.
4. Please pay attention to airflow. The lower the ambient temperature, the better the durability and reliability of the product and the longer the life. Use caution temperature is 0 ~ 40 ℃.
5. When wiring, use a crimp terminal to tighten the terminal part where high current flows. If the joint surface is poor, wiring and terminals may overheat and lead to a fire.
6. To prevent electric shock, this product requires a third or more grounding before turning on the power. Since there is no separate ground terminal, it is recommended to  install the bracket together with the ground terminal when installing the panel

HANYOUNGNUXCO., LTD
28, Gilpa-to 71beon-Gil,
Michuhol-gu, Incheon, Korea
TEL : +82-32-876-4697
http://www.hanyoungnux.com
MB0802KE211115

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