MARSHALLTOWN WS2522revB Marksman Design Instruction Manual
- September 26, 2024
- MARSHALLTOWN
Table of Contents
WS2522revB Marksman Design
Product Information
Specifications
- Brand: MARSHALLTOWN
- Model: Marksman
- Part Number: ES00-1113 | EDI# 29976
- Cutting Capacity: 16mm thick and 330mm wide
- Manufactured in the USA
- Warranty: 1 year from purchase date
Product Usage Instructions
Safety Precautions
It is crucial to observe safety precautions when operating the
Marksman flooring cutter:
-
Danger: Follow all safety instructions to
prevent personal injury or injury to others. -
Warning: Do not operate the cutter if any
components have been removed. -
Warning: Keep hands and feet away from moving
parts.
Operating Instructions
-
Read the owner’s manual carefully before operating the
Marksman. -
Ensure all operators have read and understood the manual.
-
Only use manufacturer authorized replacement parts to maintain
performance, durability, and safety. -
Observe all safety precautions outlined in the manual during
operation. -
Contact MARSHALLTOWN customer service for technical questions
or repair parts.
Maintenance
Proper maintenance is essential for the longevity of your
Marksman flooring cutter:
-
Regularly inspect the cutter for any signs of wear or
damage. -
Clean the cutter after each use to prevent debris buildup.
-
Store the cutter in a dry and secure location when not in
use. -
Follow the maintenance schedule provided in the manual for
optimal performance.
FAQ
Q: What should I do if my safety decals are damaged?
A: Contact Customer Service to get them
replaced.
Q: How long is the warranty period for the Marksman flooring
cutter?
A: The product is warranted for one year from
the purchase date. Refer to the warranty section in the manual for
more details.
MARKSMAN
Part# ES00-1113 | EDI# 29976
104 S. 8th Ave. | Marshalltown, IA Phone
800-888-0127 /
641-753-0127 | Fax
800-477-6341 /
641-753-6341
www.MARSHALLTOWN.com WS2522RevB
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INTRODUCTION
Congratulations on your purchase of the BulletTM by MARSHALLTOWN Marksman. It
is proudly Made in the USA, manufactured with the highest-grade materials, and
can be used for flooring. We have designed it with the flooring professional
in mind.
Other features of your Marksman include:
· Ability to cut inside without dust · Built in ruler for accurate cuts · Full
table with high-density polymer wear surface · Metal-jacketed polymer bearings
· Aircraft grade aluminum frame
And can cuts material ” (16 mm) thick and 13″ (330 mm) wide, including:
· Engineered Hardwood Flooring (up to / ” / 12 mm thick and 1250 Janka–ONLY
cut by flipping material over with the back facing up)
· Laminate Flooring · LVT, LVP, VCT · PVC & Rubber Tile · Cove Base ·
WPC/SPC/MLF · Rigid Core
This owner’s manual provides the information needed to operate and maintain
this Marksman. Carefully read and follow all safety and operating instructions
in this manual. Ensure every operator of this flooring cutter reads this
manual before operating the unit. The replacement of any part on this flooring
cutter with a component other than a manufacturer authorized replacement part
may adversely affect the performance, durability, or safety of the product.
Be sure safety precautions are observed. Read and follow all safety and
operating instructions in this operator’s manual. The manufacturer reserves
the right to make changes on or add improvements to its product at any time
without prior notice or obligation. The manufacturer reserves the right to
decide, upon its sole discretion and at any time, to discontinue this product
or replacement parts thereof.
This manual covers the Marksman. For technical questions or repair parts,
please call MARSHALLTOWN customer service at
1-800-888-0127 or visit
www.MARSHALLTOWN.com.
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TABLE OF CONTENTS
Introduction …………………………………………………………………………………………………………………………………………………………….2
Safety Precautions………………………………………………………………………………………………………………………………………………….3
Safety Decals ………………………………………………………………………………………………………………………………………………………….4
Warranty………………………………………………………………………………………………………………………………………………………………….4
Product Operation ………………………………………………………………………………………………………………………………………………….5
Cutting Guide ………………………………………………………………………………………………………………………………………………………….5
Maintenance ………………………………………………………………………………………………………………………………………………………….. 7
Parts Breakdown ……………………………………………………………………………………………………………………………………………………9
Troubleshooting ……………………………………………………………………………………………………………………………………………………. 12
SAFETY PRECAUTIONS
· DANGER or WARNING safety signs are located near specific hazards.
DANGER!
WARNING!
· General precautions are listed on CAUTION safety signs.
· This notation appears before warnings in the text. It means that the step
that follows must be carried out to avoid the possibility of personal injury
or death. These warnings are intended to help the technician avoid any
potential hazards encountered in the normal service procedures. We strongly
recommend that the reader
takes advantage of the information provided to prevent personal injury or
injury to others.
THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS. A CAREFUL
OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING
CERTAIN PRECAUTIONS. READ AND TAKE THE FOLLOWING PRECAUTIONS BEFORE OPERATING
THIS EQUIPMENT TO HELP PREVENT ACCIDENTS. EQUIPMENT SHOULD BE OPERATED ONLY BY
THOSE WHO ARE RESPONSIBLE AND
INSTRUCTED TO DO SO.
CALIFORNIA PROPOSITION 65 WARNING: This product can expose you to chemicals
known to the State of California to cause cancer, birth defects, or other
reproductive harm.
· Read all operating and maintenance instructions before operating or
servicing the flooring cutter. · A flooring cutter is only as safe as its
operator. Give complete and undivided attention to the operation of the
flooring cutter. · Know how to stop the flooring cutter instantly.
NEVER operate the flooring cutter if any cutter components have been removed.
WARNING!
· Keep inexperienced and unauthorized people away from the flooring cutter at
all times. · Keep the flooring cutter in good operational condition. Loose or
damaged parts are dangerous. · Avoid loose clothing that could get caught in
moving parts.
Keep hands and feet away from moving parts.
WARNING!
· Keep all warning, caution and safety instruction labels in good condition.
Replace missing, damaged or illegible labels. · Clear the work area around the
cutter to prevent tripping or falling onto the cutter. · Operate on level
ground to prevent the flooring cutter from flipping over. · DO NOT OPERATE
this flooring cutter under the influence of alcohol or while taking medication
that impairs your reactions. · Use only factory authorized parts for
replacement. · Wear safety glasses when operating the flooring cutter. ·
Always use caution when replacing the cutter blade. · Only operate the cutter
with the approved materials. If extreme force is required to cut a material,
it may result in
personal injury and/or damage to the flooring cutter. · Wear proper protective
clothing while operating flooring cutter, including eye, ear, and clothing. ·
Handle all solvents and cleaning agents with care and follow manufacturer’s
instructions on safety and disposal.
WS2522RevB 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com
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SAFETY DECALS
If your safety decals are damaged, they can be replaced by contacting Customer
Service. Blade Warning Label
Handle Warning Label
WARRANTY
This product is warranted to the original purchaser only, to be free of
defects in material and workmanship under normal use, for one year from
purchase date. MARSHALLTOWN shall without charge for parts and labor, repair
or replace such parts which are found to be defective. All transportation
charges for replacement parts must be borne by the purchaser.
For warranty service, the product must be delivered, with proof of purchase
date, to MARSHALLTOWN. Contact MARSHALLTOWN Customer Service to determine the
best method of delivering the product that is under warranty. The delivery of
the product must be made no later than 30 days after the expiration of the
warranty period.
All implied warranties, including those of merchantability and fitness for a
particular purpose, are limited to one year from date of purchase by the
original retail customer and to the extent permitted by law any and all
implied warranties are excluded and disclaimed after the expiration of such
period.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitations of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights, which vary from
state to state.
Exclusion from this warranty:
1. All consequential damages, including pickup and delivery of the unit,
communication, mileage charges and/ or rental of a replacement unit during
repairs are not covered under this warranty, or are any loss of income and/or
other loss resulting from the failure of the product to function due to a
warranty defect.
2. This warranty will not apply when the product becomes inoperative due to
misuse, normal wear, neglect, improper maintenance, accident or freight
damage; has not been operated and maintained in accordance with the
instructions furnished in the Operator’s Manual; or has been altered or
modified without approval from the factory Service Department.
3. No parts or products are to be returned to the factory without prior
written approval from the factory.
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PRODUCT OPERATION
When most materials are cut, the drop’ piece will have a beveled edge, while the
keep’ piece (the piece left on the table) will have a mostly square edge.
1. Slide the Camlock lever over to unlock cutter.
2. Place product on table. It is recommended that you HOLD MATERIAL IN PLACE until the cut is complete. Bring handle down until blade touches material.
3. Push handle down until the material is cut completely. Some effort may be required depending of hardness of material.
SAFETY LOCK
The safety lock can be disengaged by sliding the knob over.
TRANSPORT
Always re-engage the Safety Lock pin and secure the extended handle in the
down position while storing, carrying, or transporting your cutter.
CUTTING GUIDE
The Marksman is designed to cut a variety of materials. Some of the most
common materials are Engineered Hardwood Flooring (up to / ” / 12 mm thick and
1250 Janka–ONLY cut by flipping material over with the back facing up),
laminate flooring, LVT/LVP/VCT, PVC, rubber tile, cover base, WPC/SPC/MLF, and
rigid core.
Note: DO NOT attempt to cut any solid wood or high-pressure laminate.
Additionally, do not cut engineered hardwood with a Janka Hardness Rating
higher than 1250, and do not cut engineered hardwood with a Janka Hardness
Rating lower than 1250 without first flipping over the material and cutting
with the back facing up.
Note: Even the approved materials may vary greatly in density and hardness. If
extreme force is required to cut a material stop immediately, as it could lead
to damage to your cutter or injury. Attempting to cut unapproved materials
will void the warranty.
WS2522RevB 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com
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DEGREE CUTS
Firmly lift the friction-fit fence to remove it from the table and press back
down in the appropriate 45-degree position. NOTE: This image is for the
Marksman. Your cutter may look slightly different.
ANVIL
FLOPPY MATERIALS
When cutting floppy materials, flip the anvil: Remove anvil and blade-stop
using a 4 mm or / ” hex key. Reinstall with flat side up instead of bevel.
This makes fibrous and floppy materials (examples: cove base, thin vinyl
plank) cut more easily.
For Kevlar® fiber reinforced materials (example: rubber belting), put flat
side of anvil up above, but also remove plastic blade-stop.
DOUBLE CUTTING
Most materials cutter very well with just one cut. However, some brands of
fiber cement siding and other products may require cutting twice to produce a
better cut. Simply make your first cut / ” to / ” (3 to 6 mm) longer than your
mark, then go back and make your second cut on your mark. This is very useful
to create a cleaner cut when a trim molding or transition cannot be used to
cover your cut end.
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MAINTENANCE
Honing the Blade Push the handle down until the blade / ” (3 mm) above the
tabletop. Place the provided Hone Stone against the flat side of the blade.
Slide the honing stone from one end of the blade to the other 3-4 times. This
will remove any burrs from your blade. When you first get your cutter, you
should hone after your 5th cut, then hone your blade every 10th cut for the
first 100 cuts until your blade is broken in. From there, you only need to
hone once per job. Use caution when honing the blade. The blade is sharp and
can easily cause injury. Cut-resistant gloves are recommended when honing the
blade.
For more information on honing your blade, scan the QR code or visit
www.marshalltown.com/honing-your-blade
Sharpening the Blade The blade can be sharpened to restore a one-sided, 21°
22° knife edge. It is important to note that the blade must be sharpened only
on the beveled side, leaving the flat side flat. We recommend that power
grinding only be done professionally, as the blade must be fluid cooled during
this process.
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Replacing the Blade WARNING: Blade is extremely sharp! Use cut-resistant
gloves when replacing the blade. 1. TURN Cutter UPSIDE DOWN Tip: put the
cutter on the edge of a sturdy table. 2. LOOSEN BLADE Using a Phillips
screwdriver, remove the screws. 3. REMOVE BLADE Hold blade by each end and
carefully lift out of pocket. 4. INSTALL BLADE Hold blade by each end and
carefully place into the blade pocket in the head, with the flat side of the
blade facing the table. Be sure that it is firmly seated, and the pocket is
clear of debris. 5. TIGHTEN THE BLADE Using a Phillips screwdriver, replace &
tighten the screws, starting with the center screw. NOTE: This image is for
the SharpShooter 2.0. Your cutter may look slightly different.
Lubrication After every 100 cuts, it is recommended that the cutter be
lubricated. Use a light oil and grease (wheel bearing grease) and apply
according to the image below. Lubricating the cutter will extend the life of
the cutter and result in easier cutting.
Grease
Oil
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PARTS BREAKDOWN
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PARTS BREAKDOWN
REF #
DESCRIPTION
EDI
PART#
QTY
1
22 / x 2″ CUTTER RAIL, 0.95″ C2C
WC1005 CON-RAL-W022 2
2
/ ” DIAMETER CAM LOCK PIN
R7154 CON-CML-D900 1
3
009 UPPER HANDLE
R7204 CON-HAN-U009 1
4
SHARPSHOOTER & MARKSMAN PIN
WU915 COT-PIN-0400 2
5
/ X 1 / ” FLAT HEAD AL RIVET
WR1553 FAS-RVT-2513
2
6
/ -20 x 2″ BHSCS ZINC PLT
WR1584 FAS-SCW-5420 4
7
M6-1 x 12 BHSCS ZINC PLT
WR1585 FAS-SCW-5612 14
8
BOLT, M10 x 80 HEX, 10.9, ZINC PLT
WR1510 FAS-BLT-EZ80 2
9
M8-1 / x 40 BHSCS ZINC PLT
WR1589 FAS-SCW-5840 2
10
HANDLE GRIP
WT507
WT507
1
11
MACHINED Cutter FENCE 19 / ”
R7178-020 R7178-020
1
12
M6-1 x 16 FHPMS ZP
WR1499 FAS-SCW-8569 4
13
10 x 1 FHPSMS
WR1556 FAS-SCW-0010 3
14
M6-1 x 2 BH TORX MS ZINC PLT
WR1598 FAS-SCW-7625 4
15
PIN, TENSION, M10 x 30
WR1548 FAS-PIN-EZ02
2
16
FOOT CAP, / ” BLACK VINYL, FCR-12
WL793 GEN-CAP-5039 2
17 EZ END CAP, BLACK, FITS SQ TUBE ID OF 0.584 – 0.68″ WL790 GEN-CAP-1075 1
18
SPRING, COMPRESSION, 0.989 x 4″, x 0.105, 14 COIL WR1634 GEN-SPR-4075
2
19
BUTTON SPRING, HAIRPIN, /
WR1630 GEN-SPR-0847 1
20
MARKSMAN ” CAMSHAFT
R7126 CON-CAM-1113 1
21
MARKSMAN ” HEAD
R7215 CON-HED-1113 1
22
MARKSMAN ” BASE
R7088
CON-BSE-1113
1
23
MARKSMAN ” TABLE
R7332
PLA-TBL-1113
1
24
MARKSMAN ” TAIL
R7309
PLA-TAL-1113
1
25
ES00-EX13 BLADE STOP
R7120 CON-BST-EX13 1
26
ES00-EX13 ANVIL
R7023 CON-ANV-EX13 1
27
EZ-13 FLR BLADE
WX2582 RAW-BDE-113B 1
28
M6-1.0 x 30 SHCS ZP
WR1577 FAS-SCW-2630 1
29
.40 S&W SPENT CASING
WL797 GEN-BUL-LET4 1
30
SHARPSHOOTER PRO AND MARKSMAN LOWER HANDLE
R7198 CON-HAN-L100 1
31
M – X , SHCS, ZINC PLT
WR1581 FAS-SCW-5021 2
32
BEARING ASSEMBLY, MARKSMAN SHARPSHOOTER PRO
R7527 SUB-BNG-0150 2
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS2522RevB
REPLACEMENT PARTS
REF # 27
25, 27 2, 4, 7, 8, 16, 20, 21, 22, 25, 26, 28, 29, 31,
32
25
8 10
26
19
3,10,19
5,11,17
16
7
9, 30
DESCRIPTION REPLACEMENT ” EZ SHEAR FLOORING BLADE
MARKSMAN SHEAR MAINTENANCE KIT
MARKSMAN REPLACEMENT POWERHEAD
BLADESTOP REPLACEMENT, 13″ x / ” FOR MARKSMAN AND MAGNUM EDGE 13″
M10 x 8 HEX AXLE BOLTS REPLACEMENT SET REPLACEMENT HANDLE GRIP, 1″ SQ x 5″
ANVIL REPLACEMENT, 13″ x / ” FOR MARKSMAN AND MAGNUM EDGE
REPLACEMENT HANDLE SPRING PIN, / ” SIDED 1″ SQUARE REPLACEMENT HANDLE UPPER
ONLY
SHARPSHOOTER & MARKSMAN FENCE REPLACEMENT FOR SHARPSHOOTER,
MARKSMAN, EZ SHEAR FOOT CAP REPLACEMENT FOR SHARPSHOOTER,
MARKSMAN, EZ SHEAR M – . X MM ALLEN . ZINC BUTTON SOCKET CAP
SCREW BULLETTM LOWER HANDLE
EDI 29794 29789
29771
29768 29898 29907 29766 29860 29881 29870 29855 WR1585 33181
PART 113B 1113-SMK
1113-RP-PH
869-RP-1113 863-RP-EZ80 868-RP-MAG 854-RP-1113
847-RP 858-RP-U009 856-RP-100F
838-RP-EZ FAS-SCW-5612
33181
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TROUBLESHOOTING
Before troubleshooting double-check the manual:
· Is your cutter properly assembled? · Is it being operated correctly? · Is it
properly lubricated? · Has the blade been honed as recommended?
Visually inspect cutter, watching for objects that might obstruct the blade or
powerhead travel:
· Foreign material presence between the blade and anvil, in the pin springs or
under the cam. · Check your blade for chips, cracks or burrs. · Make sure
bearings are intact and lubricated. They should not be spinning/moving on the
cam during use.
NOTE: This troubleshooting is for all BulletTM cutters. If you are uncertain
if it pertains to your cutter, please contact MARSHALLTOWN customer service.
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104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com WS2522RevB
PROBLEM CHECK FIRST CHECK SECOND CHECK THIRD CHECK FOURTH
Difficulty cutting
Not cutting completely
through material
Ensure cam
lock is OFF. If equipped, engage
power lobes
Make sure handle is FULLY extended
(Model 226)
Check blade sharpness/ condition
Inspect and lubricate bearings/pins
Inspect pins for Adjust front stroke
oblong/wallowed stop (MAGNUM
orifice
cutters)
Check bearings for wear/play
Ensure blade is proper nominal height
Blade sticking Check/remove
after completing & replace blade
cuts
stops if damaged
Rough or crushed cuts
Check veneer thickness (max= / “)
Cuts aren’t square
Loosen fence screws, align fence, tighten
Handle not returning to open position
Material won’t fit into cut area
Ensure pins are lubricated
Check max thickness of material for your
cutter
Cam lock pin bent/stuck
Do not lift or carry cutter by
the handle
Blade chipping
Pin openings wallowed out / oblong where
cam axle passes through
Hone as directed in manual (~25 cuts, then daily)
Do not lift or carry cutter by
the handle
Not cutting to edge of material
Check fence alignment – adjust
if needed
Ensure blade screws are tight
Check blade condition (chips,
burrs, breaks)
Check pins for uneven wear
Apply grease to contact area of
bearing
Reverse back stroke stop
Return handle slowly to open position – do not
“let it fly”
Do not cut stranded bamboo
Return handle slowly to open position – do not
“let it fly”
Do not “angle” material beyond the blade edge
Remove anvil, turn it over, reinstall
Ensure blade is honed and sharp
Inspect blade and anvil/blade-stop
for contact
Lubricate axle bolts
Check for marks on anvil (overbite) Review approved materials list
Check springs for breakage
Ensure blade is proper nominal
height
If you have two bearings, switch which
bearing is engaged
Disengage cam lock pin BEFORE
cutting
Do not cut high
Check veneer
pressure laminate thickness (max= / “)
Check veneer thickness (max= / “)
Ensure angle fence(s) are installed with WIDE edge inward (620
model)
Review approved materials list
WS2522RevB 104 S. 8th Ave. Marshalltown, IA Phone 800-888-0127 / 641-753-0127 · Fax 800-477-6341 / 641-753-6341 www.MARSHALLTOWN.com
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104 S. 8th Ave., Marshalltown, IA Phone
800-888-0127 /
641-753-0127
Fax 800-477-6341 / 64 1-753-6341
www.MARSHALLTOWN.com WS2522RevB
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