LEDVANCE LED Tube Conversion Kit Instruction Manual
- September 19, 2024
- LEDVANCE
Table of Contents
LEDVANCE LED Tube Conversion Kit Instruction Manual
Rewiring of 1-lamp Luminaires
The conversion of a luminaire to operation of LED tubes on AC mains directly can be of advantage in the following cases:
- The existing driver is broken or has reached the ned of its nominal lifetime. Driver maintenance will then not be necessary anymore.
- The existing electronic driver is not compatible with the selected LEDVANCE LED Tube.
- Power losses on the driver should be avoided completely and thus the highest possible energy efficiency should be achieded.
All LEDVANCE LED TUBE T8 EM, UNIVERSAL, T5 AC, T9 EM and DULUX LED are
suitable for operation on 230V AC mains.
It is required to check if the existing luminaire is suitable for conversion
from a technical and photometrical point of view. Conversion is only allowed
to be conducted by a qualified electrician. After conversion a risk assessment
has to be conducted. If no significant changes have been made to the
performance, application or construction of the luminaire, its existing CE
mark will remain valid and no new declaration of conformity is needed.
This checklist can be used as assistance for the risk assessment:
https://www.ledvance.com/00_Free_To_Use/asset- 13219465_ledvance_luminaire_conversion_checklist.pdf
Luminaire to be rewired with built in reflector (above), with removed reflector (below)
Tools needed : wire cutter, wire stripper, different screwdrivers
New wires must comply with latest version of EN 50525 and EN 60598-1, have a
minimum cross section of 0,4 mm² and the isolation have a nominal thickness of
0,5 mm.
Material included in conversion kit
Content conversion kit:
- 4 WAGO connectors
- 4 adhesive sockets for cable ties
- 4 cable ties
- New blank name plate for luminaire (only needed if significant changes are made to the luminaire, check step 7)
- Pre-wired microfuse (T2A 250V)
General Work Steps ECG Luminaire
Direct wiring circuit diagram of a 1-lamp luminaire on AC mains
Remove wiring from ECG step by step and re-connect as prescribed below
Step 1: Connect mains line “L” to fuse with one wire using a WAGO connector
Step 2: Connect second fuse line to right lamp holder. Pay attention to
correct connection of all
ECG clamps within the following steps.
Step 3: Connect right lamp holder to left lamp holder.
Step 4: Connect second line from left lamp holder to neutral wire “N”. Use
WAGO connector if needed.
Step 5: Remove ECG.
Step 6: Fix all wires with adhesive sockets and cable ties.
Schritt 7: Risk assessment according to evaluate whether significant changed
have been made to the performance, application or construction of the
luminaire.
This checklist can be used as assistance for the risk assessment:
https://www.ledvance.com/00_Free_To_Use/asset- 13219465_ledvance_luminaire_conversion_checklist.pdf
Step 8: Fix the provided warning sticker clearly visible inside of the luminaire. The converted luminaire should not be used anymore with fluorescent lamps.
WARNING: THIS LUMINAIRE HAS BEEN MODIFIED TO OPERATE ONLY AC 220-240V LED TUBE. NOT FOR USE WITH ANY FLUORESCENT LAMP
Step 9: Conduct final visual inspection of all components and check if all wires have been fixed tightly inside of the WAGO connectors. Cables should not be pinched during the mounting of the luminaire. Defect parts must be repaired or replaced.
If needed, re-connect earth conductor (PE)
Wiring examples with typical ECG
**Remove wiring from ECG step by step and re-connect as prescribed below
**
Step 1: Connect mains line “L” to fuse with one wire
- **Siemens ECG
Step 2: Connect second fuse line to line „1“
Step 3: Connect line „2“ to line „3“
Step 4: Connect line „4“ to line „N“
Further steps according to general work steps.
**
- OSRAM ECG
Step 2: Connect seccond fuse line to line „21“
Step 3: Connect line “22” to line “23”
Step 4: Connect line “24” to line “N”
Further steps according to general work steps.
- Philips ECG
Step 2: Connect second fuse line to line „1“
Step 3: Connect line „2“ to line „3“
Step 4: Connect line „4“ to line „N“
Further steps according to general work steps.
- Zumtobel/Tridonic ECG
Schritt 2: Connect second fuse line to line „16“
Schritt 3: Connect line „15“ to line „14“
Schritt 4: Connect line „13“ to line „N“
Further steps according to general work steps.
- BAG ECG
Step 2: Connect second fuse line to line „1“
Step 3: Connect line „2“ to line „3“
Step 4: Connect line „4“ to line „N“
Further steps according to general work steps.
General Work Steps CCG Luminaire
Circuit diagram of a luminaire with traditional CCG, fluorescent lamp and starter
Remove wiring from CCG step by step and connect as described, if applicable remove compensation capacitor as well
Circuit diagram of a rewired, single-flame luminaire with LED tube on AC mains
Step 1: Connect mains line “L” to fuse with one wire using a WAGO connector.
Step 2: Connect second line of fuse with the left lamp holder.
Step 3: Remove starter holder to establish a connection between the right and
left lamp holder
Step 4: Connect cables leading to starter holder using a WAGO connector.
Step 5: Remove CCG.
Step 6: Fix cables using existing cable brackets and mount additional cable
ties and adhesive sockets.
Connection diagrams DULUX LED
The same work steps for conversion can be followed for LEDVANCE DULUX LED lamps. For AC mains connection please note the following layouts:
ABOUT LEDVANCE
With offices in more than 50 countries and business activities in more than
140 countries, LEDVANCE is one of the world’s leading general lighting
providers for professional users and end consumers. Having emerged from the
general lighting business of OSRAM GmbH, LEDVANCE offers a wide-ranging
assortment of LED luminaires for a broad spectrum of application areas,
intelligent lighting products for Smart Homes and Buildings, one of the
largest LED lamps portfolios in the industry as well as traditional light
sources.
LEDVANCE GmbH
Parkring 29 – 33 85748 Garching Germany
LEDVANCE.COM
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>