BORMANN BBV9550 Portable Vice with 1Ton Capacity Owner’s Manual

BORMANN BBV9550 Portable Vice with 1Ton Capacity

Technical Data

• Clamping capacity: 0-956MM
• Clamping force: 10000N
• Clamping jaw size: 205X87X7.5MM
• Frame tube section: 24MM
• Pawl teeth: 4
• Max load: 150KGS
• Leg lock: Quick release with indicator

Overview

1. Moving jaw
2. Fixed jaw
3. Main body
4. Lock/unlock switch
5. Foot pedal
6. Foot pedal lock
7. Front legs
8. Front leg locks
9. Front leg lock indicators
10. Front foot
11. Rubber anti-slip pad
12. Rear leg
13. Rear leg lock lever
14. Fixed jaw pad
15. Moving jaw pad
16. Front carry handle
17. Rear carry handle
18. Rear stability foot

Safety Symbols

• WARNING! Please read all of the safety and operating instructions carefully before using this tool. Please pay particular attention to all sections of this User Guide that carry warning symbols and notices.
• Denotes risk of personal injury or damage to the tool.
• Wear gloves.
• Read the manual before use.
• Wear ear guards and goggles.
• Dispose of packaging and appliance in an environmentally-friendly way!

Important Safety Warnings

Please read the safety instructions! These instructions will make it easier for you to handle the device and help prevent misunderstanding and possible damage or injury.

1. Keep the work area clear and well-lit.

2. Keep children and bystanders away. Do not let persons not involved in the work near the work area.

3. Make sure all moving parts are free from interference.

4. Dress properly. Do not wear loose clothing that can be caught in moving parts.

5. Use personal protective equipment. Use safety goggles, ear muffs, and gloves. Wear a dusk mask if working in a dusty environment.

6. Check to make sure that all fixing screws and knobs are tight and the legs are locked before operating the clamping workstation.

7. Ensure work station is set up on firm, level ground in a stable manner.

8. Be aware of over-balancing. When a large workpiece is cut from one end, the remaining piece may be heavy enough to tip work station. Always ensure the workpiece is well supported.

9. Never stand on this product.

10. Only use the workstation for its prescribed purpose. Any use other than those mentioned in these instructions will be considered misuse.
    The manufacturer shall not be liable for any damage or injury resulting from such cases of misuse.

11. The use of any accessories other than those recommended in the instruction manual may present a risk of personal injury.

Unpacking

Package content list

• Remove all packaging materials.
• Remove remaining packing and package inserts (if included).
• Check that the package contents are complete.
• Check the appliance, the power cord, the power plug, and all accessories for transportation damage.
• Keep the packing materials as long as possible until the end of the warranty period.

Dispose it into your local waste disposal system afterward.

WARNING: Packaging materials are not toys! Children must not play with plastic bags! The danger of suffocation!

• 1 x Clamping workstation
• 1 x Handle assembly

If any parts are missing or damaged, please contact your dealer.

Assembly

Assembly instructions

1. Put the workstation upside down on the ground, loosen the rear leg lock lever (13) and slide the rear leg (12) from its stored position. Pivot the leg fully and slide down to engage it in the final locking position. Lock the rear leg lock lever. (See figs 1 – 3)
2. Pivot the foot pedal (5) until it “clicks” into position. (See fig. 4)
3. Pivot the front legs (7) forward until they “click” into position. (See fig. 5)
4. If required rotate the rear stability foot (18), until it “clicks” into position and secure with the locking lever. (See fig. 6)
5. Turn the workstation into an upright position. Ensure all legs are locked firmly in position, checking the front leg lock indicators (9) are showing the locked symbol. (See fig. 7)
6. The rear handle (17) is self-assembly. Fit the spacer tube between the bracket and fasten the handle in position with the bolt and locking knob provided.
7. The workstation can be moved easily in the assembled state using the front and rear carry handles (16 & 17) in combination. (See fig. 8)

Folding instructions

Reverse the assembly instructions procedure:

1. Ensure that the lock/unlock switch (4) is in the unlock position. (See fig. 9)
2. Turn the workstation upside down. Release the front leg locks (8) and pivot the front legs into the stored position.
3. Release the foot pedal by disengaging the foot pedal lock (6). Move the foot pedal to the stored position. (See fig. 10)
4. Release the rear stability foot lock lever and pivot until it “clicks” into the stored position. Release the rear leg lock lever and move the rear leg into the stored position. Lock the rear leg lock lever.
5. The rear carry handle can be used to carry the workstation when in a folded and upright orientation. (See figs 11 & 12)

Operation

Clamping

1. Place the workpiece against the front fixed jaw (2). Slide the moving jaw (2) up against the workpiece. The moving jaw can either be moved by hand or by using the foot pedal.
2. Slide down the lock/unlock switch to engage the lock. Press down on the foot pedal to clamp the workpiece. (See fig. 13)

WARNING:
The maximum allowable force on the foot pedal is 220 lbs (100 kg). Do not stand or jump on the product, as you can cause injury or damage to the product.

Releasing

1. Slide up the lock / unlock switch to release the lock.
2. Press down on the foot pedal until it “clicks” to release the clamp.
3. Slide the moving jaw away from the workpiece. (See fig. 14)

• NB: You will need to exert a similar pressure on the foot pedal as was used to initially clamp the workpiece.
• WARNING: Ensure the workpiece is supported to avoid it falling when the jaw is released.

Clamping on one side of the jaw
On occasion, large or awkward workpieces can only be clamped on one side of the jaws. If this is the case then avoid excessive use of clamping force. (See fig. 15)

Clamping square tubing
Clamping square tubing or similar material either on the diagonal or flat side using the grooves in the jaw pads for alignment. (See fig. 16) Clamping square pieces vertically
On occasion tubing or other square workpieces need to be clamped vertically on the center of the jaws. Use the grooves on the jaw pad to align the workpiece. A hole accommodates workpieces up to 15 3/4 in (4 cm) wide to be clamped vertically. (See fig. 17)

Clamping large objects (clamping range >17.7 in/45 cm)
To clamp larger workpieces the moving jaw can be reversed to increase the clamping range, up to 37 7/16 in (95 cm).

1. Remove the moving jaw by sliding it from the tracks.
2. Rotate the moving jaw 180° and re-assemble. (See fig 18).

WARNING: Whenever clamping workpieces up to the maximum clamping range ensure the workpiece rests down on the moving jaw and remains parallel to it.

Schematic Drawing

Parts List

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