TMG INDUSTRIAL TMG-DT4081 40 Put X 80 Put Dual Truss Storage Shelter Instruction Manual
- August 30, 2024
- TMG INDUSTRIAL
Table of Contents
TMG-DT4081 40 Put X 80 Put Dual Truss Storage Shelter
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Specifications:
-
Assembly size: W12.2 x L24 x H6.4 (m) / 40 x 78.7 x 21
(ft) -
Outside width: 12.2 m / 40ft, inside width: 11.4 m / 37.4ft,
length: 24 m / 78.7 ft -
Ridge peak height: 6.4 m / 21 ft
-
Peak clearance height: 5.8 m / 19 ft
-
Front roll up door: 4.6 x 4.7 (m) / 15 x 15.4 (ft)
-
Rear roll up door: 6 x 4.2 (m) / 19.7 x 13.8 (ft) (wider door
side) -
Shoulder wall clearance height: 3.5 m / 11.5 ft
Product Usage Instructions:
Prior to Assembly:
Please read the instructions carefully before installation.
Follow local safety regulations and industry standards.
Installation Steps:
Step 1: Review and Site Selection
-
Choose a solid, flat, level ground area for assembly.
-
Avoid soft ground, wetland, uneven or sloped surfaces.
-
Avoid setting up near snowdrifts, open flames, or exposed
electrical wires. -
Do not place heat sources near the fabric cover.
-
Keep the surroundings clear at all times.
Step 2: Foundation Preparation
Place containers on hard foundations before shelter
installation.
Step 3: Parts Check
Check the parts list to ensure all components are received
before assembly.
FAQ:
Q: What should I do if I encounter missing parts during
assembly?
A: Contact customer support immediately with your order details
to request the missing parts.
Q: Can the shelter withstand extreme weather conditions?
A: The shelter is designed to withstand typical weather
conditions, but it is recommended to reinforce it for extreme
weather situations.
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MAIN SPECIFICATIONS : Assembly size : W12.2 x L24 x H6.4 (m) / 40 x 78.7 x 21
(ft) Outside width : 12.2 m / 40ft, inside width : 11.4 m / 37.4ft, length :
24 m / 78.7 ft Ridge peak height : 6.4 m / 21 ft Peak clearance height : 5.8 m
/ 19 ft Front roll up door : 4.6 x 4.7 (m) / 15 x 15.4 (ft) Rear roll up door
: 6 x 4.2 (m) / 19.7 x 13.8 (ft) (wider door side) Shoulder wall clearance
height : 3.5 m / 11.5 ft
CONCRETE FOUNDATION SIZE SEE BELOW FIGURE. · The layout of foundation(one).
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· The layout of foundation(two). Note: the ground anchor is installed on the
cement block.
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· Baseplate layout.
PRIOR TO ASSEMBLY Please read the instructions carefully before installation.
It is very important to follow your local safety regulations and industry
standards during installation. Regulations may include but are not limited t o
:
· Safety helmets, protective eyewear, and clothing. · Safety harnesses for all
elevated workers. · Proper ladder, cage, and safety operation.
Check all components and parts before installation. All parts are marked with
a part number, please refer to the parts list to make sure you have all parts.
Choose a day with low or no wind to install, assembly is hard in heavy wind.
Do not make any alterations to the structure. Do not hang any weights on the
frame during installation, including parts. We are not responsible for any
damages or injuries caused by inappropriate installation, unauthorized
modifications or extreme weather. This building is not intended for human
occupancy. It is recommended to tape or add foam/rubber on the frame where
joints connect and where it touches the cover. This will help extend the life
span of the cover. Read the following item list carefully and count the number
of items to ensure that all parts are included prior to setup.
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FRAME STRUCTURE DIAGRAM.
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INSTALLATION STEPS
STEP 1 : REVIEW THE WHOLE STRUCTURE AND CHOOSE THE PROPER INSTALLATION SITE.
Choose a solid flat level ground area to set up the building. Do not install
the building on soft ground, wetland, uneven surfaces, sloped surfaces, or on
top of structures that are not rated to hold its weight.
We strongly recommend that you put the containers on hard foundations before
installing the shelter.
Be aware of the surrounding area. Do not set up the building near snowdrifts,
open flames or exposed electrical wires. Do not keep heat sources near the
fabric cover. Keep the building surroundings clear at all times.
Check the parts list below to make sure all parts are received prior to
assembly.
TMG-DT4081 PART LIST
NO.
GRAPHICAL
DESCRIPTION
LENGTH
QTY
BOX
Peak arch tube
1
L2550mm
7
B
(for 7 middle trusses )
Peak arch tube
1A
L2550mm
2
B
(for front and rear trusses)
Upper rafter tube
2
L2113mm
14
C
(for middle trusses)
Up and low rafter tube
2A
L2113mm
8
C
(for front and rear trusses)
Lower rafter tube
C/10
2B
L2113mm
14
(for middle truss)
B/4
Shoulder tube
Ax12
3
L1987mm
14
(for middle truss)
Bx2
Shoulder tube
3A
L1987mm
4
B
(front and rear trusses)
Sidewall tube
4
L2758mm
14
A
(middle truss)
Sidewall Tube
4A
(left and right for front truss
L2758mm
3
A
and left for rear truss)
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Sidewall tube
4B
L2758mm
1
A
(right for rear truss
Roof purl in
5
L3040mm
72
A
(horizontal tube)
Base plate for front and rear
5L
L520xW260mm
2
B
truss left corners
Base plate for front and rear
5R
L520xW260mm
2
B
truss right corners
Left base plate of front and
6L
L200xW150mm
2
B
rear door frame
Right base plate of front and
6R
L200xW150mm
2
B
rear door frame
7
Base plates for middle truss L480xW260mm
14
B
7A
Ratchets
3T
46
B
7B
Expansion bolts
16x150mm
92
B
Front door right column base
8A
L200xW150mm
2
B
plate
9A
Side door left tube
L2027mm
2
C
9B
Side door right tube
L2027mm
2
C
L2005xW925m
9C
Side door
2
C
m
Front vertical door rail
9L
L2515mm
1
B
(left side upper part)
Front vertical door rail
9R
L2515mm
1
B
(right side upper part)
Left lower vertical tubes for
10
L2180mm
1
B
front trusses
Right lower vertical tubes for
10A
L2180mm
1
B
front trusses
Upper vertical tubes for front
10B
L1875mm
2
B
truss
Front and rear vertical door
10L
rail
L2255mm
2
B
(left side lower part)
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Front and rear vertical door
10R
L2255mm
2
B
rail(right side lower part)
Rear vertical door rail
11L
L2190mm
1
B
(left side upper part)
Rear vertical door rail
11R
L2190mm
1
B
(right side upper part)
Front door cross tubes
12
L1664mm
4
B
(left and right)
Front door upper crossing
12A
L1513mm
2
B
tubes
Front door lower crossing
12B
L1639mm
1
B
tubes
Rear truss upper cross tubes
12C
L2493mm
2
B
(left and right)
Rear truss lower cross tubes
12D
L2646mm
1
B
(left and right)
12E
Side door upper tube (front)
L1638mm
1
B
12F
Side door upper tube (rear)
L2630mm
1
B
13
Front door cross beam(left
L2289mm
1
B
Front door cross beam
13A
L2289mm
1
B
(right)
Front door center vertical
13B
supporting rod for cross
L1097mm
1
B
beam
Rear door cross beam
13C
L2989mm
1
A
(left)
Rear door cross beam
13D
L2987mm
1
A
(right)
Rear door center vertical
13E
supporting rod for cross
L1422mm
1
B
beam
Front door hand winch
14
L1660mm
1
A
crossing tube
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Rear door hand winch cross
14A
L2663mm
1
A
tube
Tarp cover tension tubes on
15
L1993mm
24
C
both sides
Tarp cover tension tubes on
15A
both sides (shorter tube, can
L900mm
2
C
be on either end)
Front roll up door dropping
16
tubes
L2355mm
7
B
(to connect #16A)
Front roll up door dropping
16A
tubes
L2353mm
7
B
(to connect #16)
Rear roll up door dropping
16B
tubes
L3060mm
7
A
(to connect #16C)
Rear roll up door dropping
16C
tubes
L3058mm
7
A
(to connect #16B)
17
Steel tension cables
L4170mm
20
B
17A
Steel tension cables
L3680mm
8
B
17B
Steel tension cables
L3340mm
8
B
17C
Steel tension cables
L3440mm
8
B
18A
Front truss right steel cables
L4180mm
2
B
Rear truss left and right steel
18B
L3700mm
2
B
cables
Middle truss crossing steel
18C
L4100mm
7
B
tension cables
Front fabric panel tension
19
L1610mm
3
C
tubes
Front fabric panel tension
19A
L440mm
1
C
tubes
Rear fabric panel tension
19B
L1430mm
1
C
tubes
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Back fabric panel tension
20
L2630mm
1
A
tubes
Tie down straps
21
(for #7A and front and rear W38xL800mm
46
B
arches)
22
Cable connection plate
L91mm
34
B
22A
pressing plate
L2000mm
12
B
22B
Pressing plate
L1000mm
2
B
23
Roll up door hand winch
L2000mm
2
B
Wire rope for front door hand
23A
1200lb
1
B
winch
Wire rope for rear door hand
23B
4xL15m
1
B
winch
Left pulley system for front
23C
L149mm
2
B
and rear doors
Right pulley system for front
23D
L149mm
2
B
and rear doors
Front and rear vertical door
24
L240mm
4
B
rail connection plate
Front and rear vertical door
24A
rail end plate (float table to
L215mm
4
B
keep door rail straight)
Pipe clamps for front and
24B
rear vertical tubes to connect
58mm
8
B
to truss frame
25
Tension tube end water plug
32mm
16
B
26
Self locking bolt and nuts
M10x80mm
81
B
27
Self locking bolt and nuts
M8x80mm
8
B
28
Hex bolt and nuts
M12x30mm
360
B
29
Hex bolt and nuts
M10x30mm
8
B
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29A
Hex bolt and nuts
M10x50mm
8
B
30
Hex bolt and nuts
M10x60mm
44
B
31
Hex bolt and nuts
M10x80mm
32
B
Tension ropes
32
8xL160m
1 bundle
B
(tie to front and back doors)
L24.62xW21.12
33
Roof fabric tarp cover
1
B
m
34
Front truss fabric tarp panel L12.2xW6.55m
1
B
Front roll up door fabric tarp
34A
L4.82xW4.56m
1
B
panel
35
Rear truss fabric tarp panel L12.2xW6.55m
1
B
Rear roll up door fabric tarp
35A
L5.96xW4.53m
1
B
panel
Front and rear fabric tarp
36
6xL200mm
2
A
secure pin
Plastic hose
37
(in grooves at both ends of # 25x4000mm
10
A
Connector
37A
25
8
A
(for connection #37)
38
Scratch resistant tape
L10m
4
B
39
tapping screw
M5x25mm
120
B
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STEP 2 : BASE PLATE POSITIONING AND INSTALLATION.
NO.
PART
QTY
5L
2
5R
2
6L
2
6R
2
NO.
PART
QTY
7
14
7B
84
8A
2
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STEP 3 : INSTALL THE FRONT TRUSS.
NO.
PART
QTY
1A
1
2A
4
3A
2
4A
2
28
32
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STEP 4 : INSTALL THE REAR TRUSS.
NO.
PART
QTY
1A
1
2A
4
3A
2
4A
1
4B
1
28
32
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STEP 5 : INSTALL INTERMEDIATE TRUSS.
NO.
PART
QTY
1
1×7
2
2×7
2B
2×7
3
2×7
4
2×7
28
32×7
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STEP 6 : WRAP (#38) AROUND THE SHARP POINTS OF THE JOINT TO AVOID FRICTION BETWEEN THE FABRIC AND THE INTERFACE.
NO.
PART
QTY
38
4
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STEP 7 : INSTALL THE FRONT TRUSS.
NO.
PART
QTY
28
8
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STEP 8 : PUT UP THE 2ND TRUSS, AND CONNECT ALL PURLINS (#5) BETWEEN 1ST AND 2ND TRUSS WITH BOLTS.
NO.
PART
QTY
5
9
26
18
28
8
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STEP 9 : INSTALL ALL OTHER TRUSSES. (FROM 3RD TRUSS TO 9TH TRUSS)
NO.
PART
QTY
5
9×7
26
9×7
28
8×7
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STEP 10 : TENSION CABLE INSTALLATION.
NO.
PART
QTY
17
20
17A
8
17B
8
17C
8
18C
7
22
34
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STEP 11 : FRONT TRUSSES TO COMPLETE.
NO.
PART
QTY
NO.
PART
QTY
7B
4
13B
1
9A
1
14
1
9B
1
18A
2
9L
1
19
3
9R
1
19A
1
10
1
23C
1
10A
1
23D
1
10B
2
24
2
10L
1
24A
2
10R
1
24B
5
12
4
25
8
12A
2
27
8
12B
1
29
4
12E
1
29A
5
13
1
30
20
13A
1
31
20
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STEP 12 : TRUSS AFTER COMPLETION.
NO.
PART
QTY
NO.
PART
QTY
7B
4
18B
2
9A
1
19B
1
9B
1
20
1
10L
1
23C
1
10R
1
23D
1
11L
1
24
2
11R
1
24A
2
12C
2
24B
3
12D
1
25
4
12F
1
29
4
13C
1
29A
3
13D
1
30
20
13E
1
31
12
14A
1
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STEP 13 : FRONT AND REAR SMALL SIDE DOOR INSTALLATION.
NO.
PART
QTY
9C
1×2
39
8×2
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STEP 14 : FRONT TRUSS FABRIC PANEL INSTALLATION.
NO.
PART
QTY
32
1
34
1
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STEP 15 : REAR TRUSS FABRIC PANEL INSTALLATION.
NO.
PART
QTY
32
1
35
1
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STEP 16 : INSTALL THE FRONT DOOR METAL STRIP. (THE FRONT AND REAR MOUNTING METHODS ARE THE SAME)
NO.
PART
QTY
22A
6×2
22B
1×2
39
52×2
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STEP 17 : INSTALL THE FRONT MECHANICAL ROLLING SHUTTER DOOR.
NO.
PART
QTY
16
7
16A
7
23
1
23A
1
30
2
34A
1
36
1
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STEP 18 : INSTALL THE REAR MECHANICAL ROLLING SHUTTER DOOR.
NO.
PART
QTY
16B
7
16C
7
23
1
23B
1
30
2
35A
1
36
1
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STEP 19 : INSTALL ROOF COVER.
NO.
PART
QTY
33
1
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STEP 20 : TOP CLOTH TENSIONING.
NO.
PART
QTY
NO.
PART
QTY
7A
46
25
4
15
24
37
10
15A
2
37A
8
21
46
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STEP 21 : TIGHTEN ROOF COVER ON FRONT AND REAR TRUSS FRAMES. The roof cover
must be stretched and tied to the front and rear truss by rope #34going
through flap grommets on the cover. Start from the top center of the truss and
go toward both side on each end. Add or cut the rope as needed. Pull and
stretch the cover enough only to take wrinkles out. Repeat for the rear truss.
Do not over stretch to rip off the grommets. After the cover is placed and
adjusted evenly across the grommet flap, go back and re-adjust all ratchets
along the side edges. At this point, the roof cover should be pulled and
stretched enough to take all wrinkles out. It is required to repeat this step
2-3 weeks after the installation is completed and the cover has stretched out
over a certain time period on the frame.
AFTER THE INSTALLATION Walk around and inspect the building periodically to
make sure all components are still firmly secured and the whole building is
well supported. Check all bolts and nuts as well as all connection points to
make sure they are all in good position. Check the base plates, adjust the
ropes and tie downs if required and clean the cover regularly. Snow
accumulating on the fabric cover must be removed as soon as possible. If snow
becomes solid ice on the cover, it will increase the weight on the roof and
collapses the building or reduce the life span eventually. Keep the building
on a dry ground most of the time. Do not keep the fabric dirt skirt under
water all the time, otherwise the fabric will deteriorate. We strongly
recommend you remove any snow from the roof immediately. Do not leave any snow
load on the roof overnight. Keep 3 feet of clearance on all sides at all
times. Do not allow snow to accumulate and pile up on the sides of the
building. Otherwise the push from the sides toward inside will make the
building collapsed at some point.
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