TMG INDUSTRIAL TMG-DT4081 40 Put X 80 Put Dual Truss Storage Shelter Instruction Manual

: August 30, 2024
: TMG INDUSTRIAL

Table of Contents

TMG-DT4081 40 Put X 80 Put Dual Truss Storage Shelter
Specifications:
Product Usage Instructions:
Prior to Assembly:
Installation Steps:
Q: What should I do if I encounter missing parts during
Q: Can the shelter withstand extreme weather conditions?

TMG-DT4081 40 Put X 80 Put Dual Truss Storage Shelter

“`html

Specifications:

Assembly size: W12.2 x L24 x H6.4 (m) / 40 x 78.7 x 21
(ft)
Outside width: 12.2 m / 40ft, inside width: 11.4 m / 37.4ft,
length: 24 m / 78.7 ft
Ridge peak height: 6.4 m / 21 ft
Peak clearance height: 5.8 m / 19 ft
Front roll up door: 4.6 x 4.7 (m) / 15 x 15.4 (ft)
Rear roll up door: 6 x 4.2 (m) / 19.7 x 13.8 (ft) (wider door
side)
Shoulder wall clearance height: 3.5 m / 11.5 ft

Product Usage Instructions:

Prior to Assembly:

Please read the instructions carefully before installation.
Follow local safety regulations and industry standards.

Installation Steps:

Step 1: Review and Site Selection

Choose a solid, flat, level ground area for assembly.
Avoid soft ground, wetland, uneven or sloped surfaces.
Avoid setting up near snowdrifts, open flames, or exposed
electrical wires.
Do not place heat sources near the fabric cover.
Keep the surroundings clear at all times.

Step 2: Foundation Preparation

Place containers on hard foundations before shelter
installation.

Step 3: Parts Check

Check the parts list to ensure all components are received
before assembly.

FAQ:

Q: What should I do if I encounter missing parts during

assembly?

A: Contact customer support immediately with your order details
to request the missing parts.

Q: Can the shelter withstand extreme weather conditions?

A: The shelter is designed to withstand typical weather
conditions, but it is recommended to reinforce it for extreme
weather situations.

“`

www.tmgindustrial.com 0/30 TOLL FREE:1-877-761-2819

MAIN SPECIFICATIONS : Assembly size : W12.2 x L24 x H6.4 (m) / 40 x 78.7 x 21 (ft) Outside width : 12.2 m / 40ft, inside width : 11.4 m / 37.4ft, length : 24 m / 78.7 ft Ridge peak height : 6.4 m / 21 ft Peak clearance height : 5.8 m / 19 ft Front roll up door : 4.6 x 4.7 (m) / 15 x 15.4 (ft) Rear roll up door : 6 x 4.2 (m) / 19.7 x 13.8 (ft) (wider door side) Shoulder wall clearance height : 3.5 m / 11.5 ft
CONCRETE FOUNDATION SIZE SEE BELOW FIGURE. · The layout of foundation(one).
www.tmgindustrial.com 1/30 TOLL FREE:1-877-761-2819

· The layout of foundation(two). Note: the ground anchor is installed on the cement block.
www.tmgindustrial.com 2/30 TOLL FREE:1-877-761-2819

· Baseplate layout.
PRIOR TO ASSEMBLY Please read the instructions carefully before installation. It is very important to follow your local safety regulations and industry standards during installation. Regulations may include but are not limited t o :
· Safety helmets, protective eyewear, and clothing. · Safety harnesses for all elevated workers. · Proper ladder, cage, and safety operation.
Check all components and parts before installation. All parts are marked with a part number, please refer to the parts list to make sure you have all parts. Choose a day with low or no wind to install, assembly is hard in heavy wind. Do not make any alterations to the structure. Do not hang any weights on the frame during installation, including parts. We are not responsible for any damages or injuries caused by inappropriate installation, unauthorized modifications or extreme weather. This building is not intended for human occupancy. It is recommended to tape or add foam/rubber on the frame where joints connect and where it touches the cover. This will help extend the life span of the cover. Read the following item list carefully and count the number of items to ensure that all parts are included prior to setup.
www.tmgindustrial.com 3/30 TOLL FREE:1-877-761-2819

FRAME STRUCTURE DIAGRAM.
www.tmgindustrial.com 4/30 TOLL FREE:1-877-761-2819

INSTALLATION STEPS

STEP 1 : REVIEW THE WHOLE STRUCTURE AND CHOOSE THE PROPER INSTALLATION SITE.
Choose a solid flat level ground area to set up the building. Do not install the building on soft ground, wetland, uneven surfaces, sloped surfaces, or on top of structures that are not rated to hold its weight.
We strongly recommend that you put the containers on hard foundations before installing the shelter.
Be aware of the surrounding area. Do not set up the building near snowdrifts, open flames or exposed electrical wires. Do not keep heat sources near the fabric cover. Keep the building surroundings clear at all times.
Check the parts list below to make sure all parts are received prior to assembly.

TMG-DT4081 PART LIST

NO.

GRAPHICAL

DESCRIPTION

LENGTH

QTY

BOX

Peak arch tube

1

L2550mm

7

B

(for 7 middle trusses )

Peak arch tube

1A

L2550mm

2

B

(for front and rear trusses)

Upper rafter tube

2

L2113mm

14

C

(for middle trusses)

Up and low rafter tube

2A

L2113mm

8

C

(for front and rear trusses)

Lower rafter tube

C/10

2B

L2113mm

14

(for middle truss)

B/4

Shoulder tube

Ax12

3

L1987mm

14

(for middle truss)

Bx2

Shoulder tube

3A

L1987mm

4

B

(front and rear trusses)

Sidewall tube

4

L2758mm

14

A

(middle truss)

Sidewall Tube

4A

(left and right for front truss

L2758mm

3

A

and left for rear truss)

www.tmgindustrial.com 5/30 TOLL FREE:1-877-761-2819

Sidewall tube

4B

L2758mm

1

A

(right for rear truss

Roof purl in

5

L3040mm

72

A

(horizontal tube)

Base plate for front and rear

5L

L520xW260mm

2

B

truss left corners

Base plate for front and rear

5R

L520xW260mm

2

B

truss right corners

Left base plate of front and

6L

L200xW150mm

2

B

rear door frame

Right base plate of front and

6R

L200xW150mm

2

B

rear door frame

7

Base plates for middle truss L480xW260mm

14

B

7A

Ratchets

3T

46

B

7B

Expansion bolts

16x150mm

92

B

Front door right column base

8A

L200xW150mm

2

B

plate

9A

Side door left tube

L2027mm

2

C

9B

Side door right tube

L2027mm

2

C

L2005xW925m

9C

Side door

2

C

m

Front vertical door rail

9L

L2515mm

1

B

(left side upper part)

Front vertical door rail

9R

L2515mm

1

B

(right side upper part)

Left lower vertical tubes for

10

L2180mm

1

B

front trusses

Right lower vertical tubes for

10A

L2180mm

1

B

front trusses

Upper vertical tubes for front

10B

L1875mm

2

B

truss

Front and rear vertical door

10L

rail

L2255mm

2

B

(left side lower part)

www.tmgindustrial.com 6/30 TOLL FREE:1-877-761-2819

Front and rear vertical door

10R

L2255mm

2

B

rail(right side lower part)

Rear vertical door rail

11L

L2190mm

1

B

(left side upper part)

Rear vertical door rail

11R

L2190mm

1

B

(right side upper part)

Front door cross tubes

12

L1664mm

4

B

(left and right)

Front door upper crossing

12A

L1513mm

2

B

tubes

Front door lower crossing

12B

L1639mm

1

B

tubes

Rear truss upper cross tubes

12C

L2493mm

2

B

(left and right)

Rear truss lower cross tubes

12D

L2646mm

1

B

(left and right)

12E

Side door upper tube (front)

L1638mm

1

B

12F

Side door upper tube (rear)

L2630mm

1

B

13

Front door cross beam(left

L2289mm

1

B

Front door cross beam

13A

L2289mm

1

B

(right)

Front door center vertical

13B

supporting rod for cross

L1097mm

1

B

beam

Rear door cross beam

13C

L2989mm

1

A

(left)

Rear door cross beam

13D

L2987mm

1

A

(right)

Rear door center vertical

13E

supporting rod for cross

L1422mm

1

B

beam

Front door hand winch

14

L1660mm

1

A

crossing tube

www.tmgindustrial.com 7/30 TOLL FREE:1-877-761-2819

Rear door hand winch cross

14A

L2663mm

1

A

tube

Tarp cover tension tubes on

15

L1993mm

24

C

both sides

Tarp cover tension tubes on

15A

both sides (shorter tube, can

L900mm

2

C

be on either end)

Front roll up door dropping

16

tubes

L2355mm

7

B

(to connect #16A)

Front roll up door dropping

16A

tubes

L2353mm

7

B

(to connect #16)

Rear roll up door dropping

16B

tubes

L3060mm

7

A

(to connect #16C)

Rear roll up door dropping

16C

tubes

L3058mm

7

A

(to connect #16B)

17

Steel tension cables

L4170mm

20

B

17A

Steel tension cables

L3680mm

8

B

17B

Steel tension cables

L3340mm

8

B

17C

Steel tension cables

L3440mm

8

B

18A

Front truss right steel cables

L4180mm

2

B

Rear truss left and right steel

18B

L3700mm

2

B

cables

Middle truss crossing steel

18C

L4100mm

7

B

tension cables

Front fabric panel tension

19

L1610mm

3

C

tubes

Front fabric panel tension

19A

L440mm

1

C

tubes

Rear fabric panel tension

19B

L1430mm

1

C

tubes

www.tmgindustrial.com 8/30 TOLL FREE:1-877-761-2819

Back fabric panel tension

20

L2630mm

1

A

tubes

Tie down straps

21

(for #7A and front and rear W38xL800mm

46

B

arches)

22

Cable connection plate

L91mm

34

B

22A

pressing plate

L2000mm

12

B

22B

Pressing plate

L1000mm

2

B

23

Roll up door hand winch

L2000mm

2

B

Wire rope for front door hand

23A

1200lb

1

B

winch

Wire rope for rear door hand

23B

4xL15m

1

B

winch

Left pulley system for front

23C

L149mm

2

B

and rear doors

Right pulley system for front

23D

L149mm

2

B

and rear doors

Front and rear vertical door

24

L240mm

4

B

rail connection plate

Front and rear vertical door

24A

rail end plate (float table to

L215mm

4

B

keep door rail straight)

Pipe clamps for front and

24B

rear vertical tubes to connect

58mm

8

B

to truss frame

25

Tension tube end water plug

32mm

16

B

26

Self locking bolt and nuts

M10x80mm

81

B

27

Self locking bolt and nuts

M8x80mm

8

B

28

Hex bolt and nuts

M12x30mm

360

B

29

Hex bolt and nuts

M10x30mm

8

B

www.tmgindustrial.com 9/30 TOLL FREE:1-877-761-2819

29A

Hex bolt and nuts

M10x50mm

8

B

30

Hex bolt and nuts

M10x60mm

44

B

31

Hex bolt and nuts

M10x80mm

32

B

Tension ropes

32

8xL160m

1 bundle

B

(tie to front and back doors)

L24.62xW21.12

33

Roof fabric tarp cover

1

B

m

34

Front truss fabric tarp panel L12.2xW6.55m

1

B

Front roll up door fabric tarp

34A

L4.82xW4.56m

1

B

panel

35

Rear truss fabric tarp panel L12.2xW6.55m

1

B

Rear roll up door fabric tarp

35A

L5.96xW4.53m

1

B

panel

Front and rear fabric tarp

36

6xL200mm

2

A

secure pin

Plastic hose

37

(in grooves at both ends of # 25x4000mm

10

A

Connector

37A

25

8

A

(for connection #37)

38

Scratch resistant tape

L10m

4

B

39

tapping screw

M5x25mm

120

B

www.tmgindustrial.com 10/30 TOLL FREE:1-877-761-2819

STEP 2 : BASE PLATE POSITIONING AND INSTALLATION.

NO.

PART

QTY

5L

2

5R

2

6L

2

6R

2

NO.

PART

QTY

7

14

7B

84

8A

2

www.tmgindustrial.com 11/30 TOLL FREE:1-877-761-2819

STEP 3 : INSTALL THE FRONT TRUSS.

NO.

PART

QTY

1A

1

2A

4

3A

2

4A

2

28

32

www.tmgindustrial.com 12/30 TOLL FREE:1-877-761-2819

STEP 4 : INSTALL THE REAR TRUSS.

NO.

PART

QTY

1A

1

2A

4

3A

2

4A

1

4B

1

28

32

www.tmgindustrial.com 13/30 TOLL FREE:1-877-761-2819

STEP 5 : INSTALL INTERMEDIATE TRUSS.

NO.

PART

QTY

1

1×7

2

2×7

2B

2×7

3

2×7

4

2×7

28

32×7

www.tmgindustrial.com 14/30 TOLL FREE:1-877-761-2819

STEP 6 : WRAP (#38) AROUND THE SHARP POINTS OF THE JOINT TO AVOID FRICTION BETWEEN THE FABRIC AND THE INTERFACE.

NO.

PART

QTY

38

4

www.tmgindustrial.com 15/30 TOLL FREE:1-877-761-2819

STEP 7 : INSTALL THE FRONT TRUSS.

NO.

PART

QTY

28

8

www.tmgindustrial.com 16/30 TOLL FREE:1-877-761-2819

STEP 8 : PUT UP THE 2ND TRUSS, AND CONNECT ALL PURLINS (#5) BETWEEN 1ST AND 2ND TRUSS WITH BOLTS.

NO.

PART

QTY

5

9

26

18

28

8

www.tmgindustrial.com 17/30 TOLL FREE:1-877-761-2819

STEP 9 : INSTALL ALL OTHER TRUSSES. (FROM 3RD TRUSS TO 9TH TRUSS)

NO.

PART

QTY

5

9×7

26

9×7

28

8×7

www.tmgindustrial.com 18/30 TOLL FREE:1-877-761-2819

STEP 10 : TENSION CABLE INSTALLATION.

NO.

PART

QTY

17

20

17A

8

17B

8

17C

8

18C

7

22

34

www.tmgindustrial.com 19/30 TOLL FREE:1-877-761-2819

STEP 11 : FRONT TRUSSES TO COMPLETE.

NO.

PART

QTY

NO.

PART

QTY

7B

4

13B

1

9A

1

14

1

9B

1

18A

2

9L

1

19

3

9R

1

19A

1

10

1

23C

1

10A

1

23D

1

10B

2

24

2

10L

1

24A

2

10R

1

24B

5

12

4

25

8

12A

2

27

8

12B

1

29

4

12E

1

29A

5

13

1

30

20

13A

1

31

20

www.tmgindustrial.com 20/30 TOLL FREE:1-877-761-2819

STEP 12 : TRUSS AFTER COMPLETION.

NO.

PART

QTY

NO.

PART

QTY

7B

4

18B

2

9A

1

19B

1

9B

1

20

1

10L

1

23C

1

10R

1

23D

1

11L

1

24

2

11R

1

24A

2

12C

2

24B

3

12D

1

25

4

12F

1

29

4

13C

1

29A

3

13D

1

30

20

13E

1

31

12

14A

1

www.tmgindustrial.com 21/30 TOLL FREE:1-877-761-2819

STEP 13 : FRONT AND REAR SMALL SIDE DOOR INSTALLATION.

NO.

PART

QTY

9C

1×2

39

8×2

www.tmgindustrial.com 22/30 TOLL FREE:1-877-761-2819

STEP 14 : FRONT TRUSS FABRIC PANEL INSTALLATION.

NO.

PART

QTY

32

1

34

1

www.tmgindustrial.com 23/30 TOLL FREE:1-877-761-2819

STEP 15 : REAR TRUSS FABRIC PANEL INSTALLATION.

NO.

PART

QTY

32

1

35

1

www.tmgindustrial.com 24/30 TOLL FREE:1-877-761-2819

STEP 16 : INSTALL THE FRONT DOOR METAL STRIP. (THE FRONT AND REAR MOUNTING METHODS ARE THE SAME)

NO.

PART

QTY

22A

6×2

22B

1×2

39

52×2

www.tmgindustrial.com 25/30 TOLL FREE:1-877-761-2819

STEP 17 : INSTALL THE FRONT MECHANICAL ROLLING SHUTTER DOOR.

NO.

PART

QTY

16

7

16A

7

23

1

23A

1

30

2

34A

1

36

1

www.tmgindustrial.com 26/30 TOLL FREE:1-877-761-2819

STEP 18 : INSTALL THE REAR MECHANICAL ROLLING SHUTTER DOOR.

NO.

PART

QTY

16B

7

16C

7

23

1

23B

1

30

2

35A

1

36

1

www.tmgindustrial.com 27/30 TOLL FREE:1-877-761-2819

STEP 19 : INSTALL ROOF COVER.

NO.

PART

QTY

33

1

www.tmgindustrial.com 28/30 TOLL FREE:1-877-761-2819

STEP 20 : TOP CLOTH TENSIONING.

NO.

PART

QTY

NO.

PART

QTY

7A

46

25

4

15

24

37

10

15A

2

37A

8

21

46

www.tmgindustrial.com 29/30 TOLL FREE:1-877-761-2819

STEP 21 : TIGHTEN ROOF COVER ON FRONT AND REAR TRUSS FRAMES. The roof cover must be stretched and tied to the front and rear truss by rope #34going through flap grommets on the cover. Start from the top center of the truss and go toward both side on each end. Add or cut the rope as needed. Pull and stretch the cover enough only to take wrinkles out. Repeat for the rear truss. Do not over stretch to rip off the grommets. After the cover is placed and adjusted evenly across the grommet flap, go back and re-adjust all ratchets along the side edges. At this point, the roof cover should be pulled and stretched enough to take all wrinkles out. It is required to repeat this step 2-3 weeks after the installation is completed and the cover has stretched out over a certain time period on the frame.
AFTER THE INSTALLATION Walk around and inspect the building periodically to make sure all components are still firmly secured and the whole building is well supported. Check all bolts and nuts as well as all connection points to make sure they are all in good position. Check the base plates, adjust the ropes and tie downs if required and clean the cover regularly. Snow accumulating on the fabric cover must be removed as soon as possible. If snow becomes solid ice on the cover, it will increase the weight on the roof and collapses the building or reduce the life span eventually. Keep the building on a dry ground most of the time. Do not keep the fabric dirt skirt under water all the time, otherwise the fabric will deteriorate. We strongly recommend you remove any snow from the roof immediately. Do not leave any snow load on the roof overnight. Keep 3 feet of clearance on all sides at all times. Do not allow snow to accumulate and pile up on the sides of the building. Otherwise the push from the sides toward inside will make the building collapsed at some point.
www.tmgindustrial.com 30/30 TOLL FREE:1-877-761-2819