phrozen Sonic Mighty 8K Aqua Clear Plus User Guide
- August 21, 2024
- phrozen
Table of Contents
Phrozen Resin User Guide
Aqua-Clear Plus
Outline
Before printing the perfect object, it is important to first understand the material limitations we are handling and how it can be successfully printed under various conditions. With this in mind, Phrozen provides the following design suggestions to help you better understand the properties of each material and how you can best utilize them to bring your wildest creation to life.
Table of Contents
Section 1
TDS
| General Properties | Norm | Typical Values |
|---|---|---|
| Appearance | – | Clear with slight yellow tone |
| **Viscosity, 30** | Cone/Plate Rheometer¹ | **50–150 mPas** |
| Density (liquid resin) | ASTM D4052-18a | 1.09 g/cm³ |
| Tensile Properties | Norm | Typical values (UV post-cured) |
| E Modulus | ASTM D638 | 1208.7 MPa |
| Tensile Strength at Break | ASTM D638 | 23.6 MPa |
| Elongation at Break | ASTM D638 | 13 % |
| Impact Properties | Norm | Typical values (UV post-cured) |
| Notched Izod (Machined), 23 °C | ASTM D256 | 52.2 J/m |
| Thermal Properties | Norm | Typical values (UV post-cured) |
| HDT at 0.45 MPa | ASTM D648 | 49.3 °C |
| Hardness | Norm | Typical values (UV post-cured) |
| Shore D | ASTM D2240 | 75–80 D |
- All testing specimens are printed using Phrozen Sonic Mighty 8K or Sonic Mini 8K, and post-cured using Phrozen Wash & Cure.
Specimens are printed unless stated otherwise. The information in this TDS, including product recommendations, is based on our current knowledge and experience.
Descriptions, drawings, photographs, data, proportions, weights, etc. provided may change without notice and do not establish the product’s contractual quality. Request the relevant MSDS from your supplier or contact Phrozen Tech Co., Ltd at sales@phrozen3d.com
Printing
Printing Parameters
| Printer | Sonic Mini / Sonic Mini 4K |
|---|---|
| Layer Height | 50 µm |
| Exposure Time | 9.0 – 11.0 s |
| Bottom Exposure Time | 25 – 35 s |
| Light-off Delay | 12 – 15 s |
| Lift Distance | 6 – 8 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mini 8K |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 9.5 – 11.5 s |
| Bottom Exposure Time | 20 – 30 s |
| Rest Time After Retract | 3 – 5 s |
| Lift Distance | 6 – 8 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mini 8KS |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 8 – 10s |
| Bottom Exposure Time | 10 – 15s |
| Rest Time After Retract | 3 – 5 s |
| Lift Distance | 6 – 8 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mighty 4K |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 9.0 – 11.0 s |
| Bottom Exposure Time | 25 – 35 s |
| Light-off Delay | 12 – 15 s |
| Lift Distance | 8 – 10 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mighty 8K |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 10.0 – 12.0 s |
| Bottom Exposure Time | 25 – 35 s |
| Rest Time After Retract | 3 – 5 s |
| Lift Distance | 8 – 10 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mighty 12K (Upgrade Kit) |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 10.0 – 12.0 s |
| Bottom Exposure Time | 25 – 35 s |
| Rest Time After Retract | 3 – 5 s |
| Lift Distance | 8 – 10 mm |
| Lifting Speed | 45 mm/min |
| Printer | Sonic Mega 8K |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 11.0 – 13.0 s |
| Bottom Exposure Time | 5 – 10 s |
| Rest Time After Retract | 4 – 6 s |
| Lift Distance | 8 – 10 mm |
| Lifting Speed | 30 – 45 mm/min |
| Printer | Sonic Mega 8KS |
| --- | --- |
| Layer Height | 50 µm |
| Exposure Time | 8.0 – 10.0 s |
| Bottom Exposure Time | 3 – 5 s |
| Rest Time After Retract | 4 – 6 s |
| Lift Distance | 8 – 10 mm |
| Lifting Speed | 30 – 45 mm/min |
- Mega 8K has a higher peeling force. Therefore, a longer exposure time is necessary to increase the success rate.
- Be sure to cover the hood when printing to maintain the best printing condition of the resin.
Cleaning
- After removing the printed object from the building stage, use the Phrozen Wash& Cure Kit for post-processing.
- Soak the object in the Washing Station filled with 95% alcohol for 45–60 seconds to remove uncured resin from the surface. Do not soak models in alcohol or other solvent (such as IPA) for more than 60 seconds, as it may damage the surfaces.
- Make sure to clean the inner parts of hollow objects completely.
- After the object has been thoroughly cleaned, leave it in a cool, well-ventilated place for at least 30 minutes without exposure to light. Alternatively, you may gently apply compressed air to dry the printed object.
*When printing flat on the building plate, remove the printed objects carefully to avoid deformation on the objects.
Post-Curing
- Use Phrozen post-curing lamps (Phrozen Cure / Phrozen Cure Mega S) or other post-curing lamps with the same wavelength to cure printed objects.
- Cure the printed objects for 40–60 minutes for the best results.
※Note: Avoid direct sunlight.
Design Specifications
※Note: All indicators are limited to each resin; the value will vary with
different machines and environmental conditions.※
Minimum Unsupported Wall Thickness
This indicator shows the minimum wall thickness that can be printed
independently with no support without causing any bending or breaking.
Recommended thickness：≥ 0.2 mm
Size Tolerance, X-Y Plane
This indicator shows the minimum dimensional tolerance between the hole and
the column parallel to the XY plane.
Recommended tolerance：≥ 0.04 mm
Minimum Pin Diameter
This indicator shows the minimum column diameter of pillars and supports that
can be printed independently without bending or breaking.
Recommended diameter：≥ 0.3 mm
Minimum Hole Diameter, X-Y Plane
This indicator shows the minimum hole diameter that can be successfully
printed parallel to the XY plane.
Recommended diameter：≥ 0.7 mm
Minimum Embossed Detail Width, X-Y Plane
This indicator shows the minimum line width that can successfully be printed
with embossed details.
Recommended width: ≥ 0.08 mm
Minimum Engraved Detail Width, X-Y Plane
This indicator shows the minimum line width that can successfully be printed
with engraved details.
Recommended width: ≥ 0.06 mm Maximum Horizontal Bridge Span
This indicator shows the maximum width between the supporting walls that can
be printed without deforming the bridge.
Recommended width： ≤ 6 mm
Minimum Hole Diameter and Engraved Detail Width, Z-Axis, at 0.05mm
Layer Height
This indicator shows the minimum hole diameter and engraving groove width that
can be successfully printed on the Z-axis with a layer thickness of 0.05 mm.
Recommended diameter：≥ 0.7 mm
Recommended width：≥ 0.06 mm
Aesthetic Suggestions
Achieving Transparency
Method 1: Resin Coat
There are 2 ways to do resin coat method:
- After the model is washed and post-cured, apply a thin, even layer of clear resin on the clean dust-free surfaces of the model. Then, re-cure the model until it is fully dried.
- After printing, allow the models to drip dry from the build plate without cleaning and cure directly.
※ Note : Models transparency might differ based on the thickness of the
clear resin applied, make sure to apply an even coat.
Method 2: Glossy Varnish
- Thoroughly clean the object and leave it in a cool, well-ventilated place for at least 30 minutes without post-curing.
- Spray a thin, even layer of gloss varnish over the surfaces and let it air dry.
※Note:
- While waiting for the gloss varnish to air dry, place the model in a clean, dust-free environment to avoid dirt and dust accumulating on the surfaces.
- The inner parts of the model might take longer to be fully cured.
Method 3: Polishing
Gently sand the model gradually with low-grit sandpaper to high-grit sandpaper
until the desired effect is achieved.
※Note: Only suitable for models with smooth, texture-free
surfaces.
Reduce Bubbles
Tips on reducing the amount of bubbles trapped in the objects printed with
clear resin:
- Before printing, leave the resin on the vat for at least 30–60 minutes until the bubbles are gone.
- Reduce the lift and return speed to 30 mm/min to minimize the formation of bubbles caused by Z-axis movement during printing.
※ Note : Bubble formation is normal during resin printing, however, transparent resin makes it look more obvious compared to when printing with opaque resin. Reduce the speed of Z-axis movement to reduce bubble formation.
Reduce Resin Buildup
To reduce the possibility of resin buildup on models:
- Increase the distance between the model and the platform.
- Reducing support density to reduce resin buildup between support columns and scaffolding.
- Increase rest time after retract.
Applications
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