Broil King 9896-87 Reddi Bilt Barbecues Instruction Manual

: August 6, 2024
: Broil King

Table of Contents

9896-87 Reddi Bilt Barbecues
Product Information
Specifications:
Product Usage Instructions:
Assembly:
Operating the Grill:
Cleaning and Maintenance:
- FAQ (Frequently Asked Questions):
Q: How do I replace a damaged part?
Q: How do I convert the grill for use with natural gas?
Q: What should I do if the grill does not ignite?

9896-87 Reddi Bilt Barbecues

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Product Information

Specifications:

Brand: Broil King
Model: 9896-87
Product Type: Barbecue Grill
Parts Included: Refer to Parts List

Product Usage Instructions:

Assembly:

Refer to the Assembly Manual provided.
Identify each part using the KEY # and ITEM # reference.
Follow the step-by-step instructions for proper assembly.
Ensure all parts are securely attached before use.

Operating the Grill:

Connect the gas supply following the provided
instructions.
Turn on the gas and ignite the grill according to the lighting
instructions.
Adjust the heat using the control knobs as needed.
Place food on the grill grates and cook to desired
doneness.
Monitor the temperature gauge for optimal cooking results.

Cleaning and Maintenance:

Allow the grill to cool completely before cleaning.
Remove leftover food debris from the grates and interior
surfaces.
Clean the exterior with a mild soap and water solution.
Regularly check and clean grease traps and trays to prevent
buildup.
Store the grill in a dry, covered area when not in use.

FAQ (Frequently Asked Questions):

Q: How do I replace a damaged part?

A: Refer to the Parts List provided in the manual to identify
the specific part needed. Contact customer service or visit the
Appliance Factory Parts website for genuine replacement parts.

Q: How do I convert the grill for use with natural gas?

A: Follow the instructions for converting the grill to natural
gas, which may involve replacing certain components. Ensure to use
the correct conversion kit and consult a professional if
needed.

Q: What should I do if the grill does not ignite?

A: Check the gas supply, ignition system, and ensure proper
assembly of components. If issues persist, contact customer support
for troubleshooting assistance.

“`

This Owner’s Manual is provided and hosted by Appliance Factory Parts.
Broil King 9896-87 Owner’s Manual
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REDDI-BILT BARBECUES

ASSEMBLY MANUAL & PARTS LIST

MANUEL DE MONTAGE & LISTE DE PIECES

RETAIN FOR FUTURE REFERENCE
1-800-265-2150

IMPERIAL XL 9896-44 9896-47
IMPERIAL 90 XL 9896-84 9896-87
VEUILLEZ CONSERVER POUR REFERENCE ULTERIEURE
info@omcbbq.com
20084-E64 REV B 03/10

1

(28)

(4)

2

3 4

5

(2)

6

(2)

7 (1)

8

X

9

(2)

(1)

(3)

10

11 (2)

(2)

12

13

14 (1)

(1)

KEY #
1 2 3 3A 4 4A 5 5A 6 6A 7 8 10 10A 12 12A 18
20 20A 22 22A 24 24A 25 26 26A 27 27A 28 34
35
36 37 38 40
43 44 44A 45 48 49 49A 51 52 53 54 54A 55 55A 56 56A 57 57A 58 58A 59 60 65 67 68 69 70 70A 71 74 74A 75 76 77 78 78A 80 82 83

ITEM #

DESCRIPTION

27109-131 27109-111 27205-014 27203-014 27205-924 27203-924 27245-904 27243-904 27005-91 27003-91 27235-024 S21232 22305-024 22303-024 22315-024 22313-024 22005-281 22005-284 22005-991 22003-991 22225-014 27223-014 22215-014 27213-014 22909-104 22001-768 22001-668 22002-268 22001-168 27008-474 S13470-091 S13470-132 29018-074 29018-077 10342-T18 20809-957 Y-11990 10114-20 10111-K47 10342-E12 10342-246 10342-244 20472-S39 22009-901 22055-901 22053-901 22209-904 26101-331 26101-311 26305-302 26303-302 26205-904 26203-904 24005-234 24003-234 24009-414 24009-417 24009-434 24009-437 10081-BK603 10571-6 C12505 C12504 21378-114 21275-105 21079-236 21079-216 21069-23 Y-9998 Y-9999 21365-904 21265-905 21269-905 21075-905 25078-905 21109-905 25208-205 21065-905

PANEL – SIDE LEFT PANEL – SIDE RIGHT PANEL – FRONT INNER PANEL – FRONT INNER PANEL – INNER REAR PANEL – INNER REAR GREASE SHIELD GREASE SHIELD HEAT SHIELD HEAT SHIELD COLLECTOR BOX REAR – LOWER HITCH PIN CLIP PANEL – REAR COOKBOX PANEL – REAR COOKBOX PANEL – HOOD PANEL – HOOD GRID GRID GRID – WARMING RACK GRID – WARMING RACK COLLECTOR BOX – FRONT LOWER COLLECTOR BOX – FRONT LOWER COLLECTOR BOX – FRONT UPPER COLLECTOR BOX – FRONT UPPER BURNER CONTROL KNOB CONTROL KNOB CONTROL BEZEL CONTROL BEZEL CONTROL COVER HOSE-SIDE BURNER HOSE- SIDE BURNER CONTROL ASSEMBLY CONTROL ASSEMBLY ELECTRODE SIDE BURNER TUBE- REAR BURNER ASSY HEX NUT HOSE & REGULATOR HOSE – NATURAL GAS ELECTRODE ELECTRONIC IGNITOR ELECTRONIC IGNITOR IGNITOR CAP GREASE PAN GREASE TRAY GREASE TRAY FLAV-R-WAVE ® SIDE PANEL – CRESENT LEFT SIDE PANEL – CRESENT RIGHT LID – OUTER PANEL LID – OUTER PANEL LID – INNER PANEL LID – INNER PANEL HANDLE HANDLE HANDLE SEAT COVER – RIGHT HANDLE SEAT – RIGHT HANDLE SEAT COVER – LEFT HANDLE SEAT – LEFT NAMEPLATE HEAT INDICATOR MATCH LIGHT – STICK MATCH LIGHT – CHAIN DOOR DOOR INNER HANDLE END CAP – LEFT HANDLE END CAP – RIGHT HANDLE – SMALL DRAWER SLIDE DRAWER SLIDE DRAWER FRONT – OUTER DRAWER FRONT – INNER DRAWER BRACKET – DOOR CATCH BRACKET – DOOR CATCH SIDE PANEL SHELF – CABINET DRAWER CENTER MOUNT

PARTS LIST / LISTE DES PIECES

DESCRIPTION

9896-44

PANNEAU – CÔTE GAUCHE

2

PANNEAU – CÔTE DROITE

2

PANNEAU FRONTAL ARRIERE

1

PANNEAU FRONTAL ARRIERE

1

PANNEAU INTERIEUR ARRIERE

1

PANNEAU INTERIEUR ARRIERE

1

PROTECTION CONTRE LA GRAISSE

1

PROTECTION CONTRE LA GRAISSE

1

PROTECTION CONTRE LA CHALEUR

3

PROTECTION CONTRE LA CHALEUR

3

RECIPIENT ARRIERE – INFERIEUR

1

ATTACHE DE CHEVILLE

1

PANNEAU – RECIPIENT

1

PANNEAU – RECIPIENT

1

PANNEAU DE LA CUVE

1

PANNEAU DE LA CUVE

1

GRILLE

·

GRILLE

6

GRILLE – MAINTIEN AU CHAUD

1

GRILLE – MAINTIEN AU CHAUD

1

RECIPIENT – FRONTAL INFERIEUR

1

RECIPIENT – FRONTAL INFERIEUR

1

RECIPIENT – FRONTAL SUPERIEUR

1

RECIPIENT – FRONTAL SUPERIEUR

1

BRÛLEUR

6

BOUTON DE CONTROLE

6

BOUTON DE CONTROLE

2

MONTURE DE CONTROLE

6

MONTURE DE CONTROLE

2

PANNEAU DE CONTROLE

1

TUYAU DU BRÛLEUR LATÉRAL

1

TUYAU DU BRÛLEUR LATÉRAL

·

SOUPAPE

1

SOUPAPE

·

ÉLÈCTRODE BRÛLEUR DE CÔTÉ

1

TUBE DE BRÛLEUR ARRIÈRE

1

ÉCROU

1

TUYAU ET REGULATEUR PL

1

TUYAU POUR GAZ NATUREL

·

ELECTRODE

3

ALLUMAGE ÉLECTRONIQUE

1

ALLUMAGE ÉLECTRONIQUE

1

EMBOUT D’ALLUMAGE

2

CUVETTE A GRAISSE

2

PLATEAU A GRAISSE

1

PLATEAU A GRAISSE

1

FLAV-R-WAVE ®

6

PANNEAU LATERAL – GAUCHE

1

PANNEAU LATERAL – DROITE

1

COUVERCLE – PANNEAU EXTERIEUR

1

COUVERCLE – PANNEAU EXTERIEUR

1

COUVERCLE – PANNEAU INTERIEUR

1

COUVERCLE – PANNEAU INTERIEUR

1

POIGNÉE

1

POIGNÉE

1

EMBOUT POIGNÉE COUVERCLE – DROITE

2

PLAQUE POIGNÉE DROITE

2

EMBOUT POIGNÉE COUVERCLE – GAUCHE

2

POIGNÉE DE LA TABLETTE GAUCHE

2

PLAQUE D’IDENTIFICATION

2

INDICATEUR DE CHALEUR

2

ALLUMETTES

2

ALLUMETTES

2

PORTE

2

PORTE INTÉRIEURE

2

PROTECTION BORD POIGNEE – GAUCHE

4

PROTECTION BORD POIGNEE – DROITE

4

PETITE POIGNEE

4

GLISSIÈRE DE TIROIR

2

GLISSIÈRE DE TIROIR

2

PLAQUE FRONTALE DU TIROIR EXTERIEUR

2

PLAQUE FRONTALE DU TIROIR INTERIEUR

2

TIROIR

2

PARENTHÈSE – CROCHET DE PORTE

1

PARENTHÈSE – CROCHET DE PORTE

1

PANNEAU LATERALE

3

L’ETAGERE – LE CABINET

1

PLAQUE CENTRALE DE MONTAGE TIROIR

1

9896-47
2 2 1 1 1 1 1 1 3 3 1 1 1 1 1 1 · 6 1 1 1 1 1 1 6 6 2 6 2 1 · 1 · 1 1 1 1 · 1 3 1 1 2 2 1 1 6 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 4 4 4 2 2 2 2 2 1 1 3 1 1

9896-84
2 2 1 1 1 1 1 1 3 3 1 1 1 1 1 1 6 · 1 1 1 1 1 1 6 6 2 6 2 1 1 · 1 · 1 1 1 1 · 3 1 1 2 2 1 1 6 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 4 4 4 2 2 2 2 2 1 1 3 1 1

9896-87
2 2 1 1 1 1 1 1 3 3 1 1 1 1 1 1 6 · 1 1 1 1 1 1 6 6 2 6 2 1 · 1 · 1 1 1 1 · 1 3 1 1 2 2 1 1 6 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 4 4 4 2 2 2 2 2 1 1 3 1 1

KEY #
84 88 88A 90 100 101 102 103 107 108 109 110 111 112 113 114 115 116 117 120 124 125 126 127 128 130 131
133 134 135 136 137 138 139 140 141 142 143 144 145 145A 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 165A 166 167 168 169 170 171 172 173 174 175 176

ITEM #
21069-905 21305-925 25308-925 25098-435 21039-905A 21039-305 10892-25 21009-905 Y-9995 Y-9994 23062-07 23060-205 23502-431 23502-411 23032-204 23102-274 23102-254 23502-401 23002-205 23101-409 10393-R50 10393-K40 10390-E10 PB20-60 10225-T10 27905-35 10693-109 10693-132 S15271 S15270 S15299 S15263 S15260 S15287 10184-K421 S21125 Y-11569C S21124S Y-12855 Y-12220 S21235 10240-17 S21233 Y-11231 Y-12120 10240-16 S21363 Y-11567 Y-12222 Y-12223 Y-11560 S21124 Y-11793 Y-12835 Y-12646 S21136 Y-29304 Y-29307 Y-12083 S35094 S21084 Y-12121 Y-12123 Y-11209 Y-11210 Y-11568 S21061 Y-12084 S15245 Y-11216 Y-11598 S21255 S21141 S21362

DESCRIPTION
DRAWER SUPPORT PANEL – REAR PANEL – REAR BASE BRACKET CASTOR SUPPORT LOWER TANK SUPPORT CASTOR BRACKET CYLINDER LP DRAWER SLIDE DRAWER SLIDE BRACKET – DRAWER SLIDE DRAWER SHELF END CAP SHELF END CAP SHELF BRACKET SHELF SHELF- SIDEBURNER SHELF FRONT SHELF STRAP SHELF END CAP SHELF-SIDE BURNER COVER-SIDE BURNER SIDE BURNER LID HANDLE GRID BURNER ROTISSERIE REAR BURNER-ORIFICE REAR BURNER-ORIFICE HANDLE BALANCER WASHER BUSHING SPIT ROD 4 PRONG FORKS ROTISSERIE BRACKET SCREW # 8 X 1/2 SCREW M6 X 15 SCREW # 8 X 1/2 BOLT 1/4-20 X 3/8 BUSHING HINGE PIN HINGE PIN HITCH PIN CLIP LID BUMPER DOOR PLUG DOOR PIN SPRING SCREW M8 SHOULDER MAGNET SNAP IN MAGNET SCREW 1/4-20 X 1-1/2 SCREW #8 X 1/2 NUT 1/4-20 SCREW #6-32 X 1/4 SCREW – SHOULDER #8 X 1/2 SCREW #8-32 X 3/8 BOLT #10-24 X 3/8 NUT #10-24 NUT 10-24 SCREW #10-24 X 5/8 SCREW #14 X 5/8 DOOR CAP DOOR CAP RIVNUT 10-24 RIVNUT 1/4-20 SCREW M5 X 10 WING NUT NUT 10-24 MOTOR WASHER NUT WING – 1/4 WASHER CARRIAGE BOLT – 1/4:20 X 5/8 SPRING

PARTS LIST / LISTE DES PIECES

DESCRIPTION

9896-44

SUPPORT TIROIR

1

PANNEAU – ARRIÈRE

1

PANNEAU – ARRIÈRE

1

TABLETTE INFERIEURE

1

SUPPORT DE ROULLETTE

3

SUPPORT DU RÉSERVOIR INFÉRIEUR

1

ROULETTES

6

SUPPORT DU RESERVOIR PL

1

GLISSIÈRE DE TIROIR

1

GLISSIÈRE DE TIROIR

1

CROCHET POUR CLISSIÈRE DE TIROIR

2

TIROIR

1

PROTECTION POUR BORD PLANCHETTE

1

PROTECTION POUR BORD PLANCHETTE

1

CROCHETS PLATEAU

2

PLANCHETTE LATERALE

1

PLANCHETTE BRÛLEUR DE CÔTÉ

1

PLANCHETTE FRONTALE

2

FIXATION PLAQUETTE

2

PROTECTION POUR BORD PLANCHETTE

2

PLANCHETTE LATERAL DU BRÛLEUR

1

COUVERCLE LATERAL DU BRÛLEUR

1

BRÛLEUR DE CÔTÉ

1

POIGNÉE DU COUVERCLE

1

GRILLE

1

BRÛLEUR DE TOURNEBROCHE

1

ORIFICE DU BRÛLEUR ARRIÈRE

1

ORIFICE DU BRÛLEUR ARRIÈRE

·

POIGNEE

1

CONTREPOIS

1

RONDELLE

1

COL

2

BROCHETTE

1

FOURCHETTE A 4 FOURCHON

2

SUPPORT

1

VIS #8 X 1/2

29

VIS M6 X 15

8

VIS #8 X 1/2

8

BOULON 1/4-20 X 3/8

125

DOUILLE

1

GOUPILLE DE CHARNIÈRE

2

GOUPILLE DE CHARNIÈRE

1

ATTACHE DE CHEVILLE

9

BUTOIR DU COUVERCLE

8

PRISE DE LA PORTE

8

GOUPILLE DE LA PORTE

4

RESSORT

4

VIS M8 SHOULDER

16

AIMANT

2

AIMANT

2

VIS 1/4-20 X 1-1/3

6

VIS #8 X 1/2

52

ECROU 1/4-20

10

VIS #6-32 X 1/4

2

VIS #8 X 1/2

2

VIS #8-32 X 3/8

12

BOULON #10-24 X 3/8

58

ECROU #10-24

4

ECROU 10-24

4

VIS #10-24 X 5/8

18

VIS #14 X 5/8

12

CACHE PORTE

4

CACHE PORTE

4

RIVNUT 10-24

6

RIVNUT 1/4-20

17

VIS M5 X 10

4

ECROU PAPILLON

2

ECROU 10-24

8

MOTEUR

1

RONDELLE

4

ECROU PAPILLON – 1/4

1

RONDELLE

1

BOULON – 1/4:20 X 5/8

1

RESSORT

1

9896-47
1 1 1 1 3 · 6 · 1 1 2 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 · 1 1 1 1 2 1 2 1 29 8 8 121 1 2 1 9 8 8 4 4 16 2 2 6 52 6 2 2 12 58 4 4 18 12 4 4 6 17 4 2 8 1 4 · · · 1

9896-84
1 1 1 1 3 1 6 1 1 1 2 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 · 1 1 1 2 1 2 1 29 8 8 125 1 2 1 9 8 8 4 4 16 2 2 6 52 10 2 2 12 58 4 4 18 12 4 4 6 17 4 2 8 1 4 1 1 1 1

9896-87
1 1 1 1 3 · 6 · 1 1 2 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 · 1 1 1 1 2 1 2 1 29 8 8 121 1 2 1 9 8 8 4 4 16 2 2 6 52 6 2 2 12 58 4 4 18 12 4 4 6 17 4 2 8 1 4 · · · 1

140 55

143 54
60 59

141 140
52

147 140 58

58A

56

128

126

125

161 124

158

134 138
136 135 133