Broil King 876244 Baron 590 Pro Liquid Propane Grill Owner’s Manual

Broil King 876244 Baron 590 Pro Liquid Propane Grill

Product Information

Specifications

• Model Number: [Model Number]
• Serial Number: [Serial Number]

Safety

Caution: Keep children away from heated surfaces. Use caution when handling or transporting this product. Metal edges can be hazardous. Use appropriate gloves when lifting or handling. Before lifting, remove side shelves, grids, and grates.

Electrical Caution:

1. If any accessory is used on this appliance that requires an external electrical power source, the accessory when installed must be electrically grounded by local codes. In the absence of local codes, the following standards apply:
   • (U.S.A.) ANSI/NFPA No. 70-Latest Edition
   • (Canada) CSA C22.1 Canadian Electrical Code
2. Do not cut or remove the grounding prong from the plug.
3. Keep the electrical supply cord and fuel supply hose away from any heated surface.

Warning:
This product can expose you to chemicals including lead, which is known to the state of California to cause cancer, birth defects, or other reproductive harm. Wash your hands after handling this product.

The burning of gas cooking fuel can expose you to chemicals including Carbon Monoxide, which is known to the state of California to cause cancer, birth defects, or other reproductive harm. To minimize exposure to these substances, always operate this unit according to the owner’s manual, ensuring you provide good ventilation when cooking with gas.

For more information, visit www.p65warnings.ca.gov.

Installation

1. In the U.S.A., this appliance must be installed by the local code and the relevant national code:
   • ANSI Z223.1/NFPA 54 – Latest Edition National Fuel Gas Code and Latest Local Codes where Applicable
2. In Canada, this appliance must be installed by the local code and the relevant CSA standards:
   • CSA-B149.1 Natural Gas and Propane Installation Code
3. The appliance must be located away from combustible surfaces by at least 76cm / 30″ from each side, and 76cm / 30″ from the rear.
4. Do not operate this appliance under any overhead roof construction or foliage.
5. This appliance is for OUTDOOR USE ONLY. DO NOT operate in a garage, shed, balcony, or other such enclosed areas.

Product Usage Instructions

Danger – Gas Odor

1. If you smell gas:
2. Shut off the gas to the appliance.
3. Extinguish any open flame.
4. Open lid.
5. If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Warning

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Record Information
Please record your model number, serial number, and date of purchase in the provided spaces. This information can be found on the black and silver OMC caution sticker on the back or side of your gas grill.

Read Instructions
Read all instructions carefully before operating your gas grill. Retain these instructions for future reference. For assembly instructions, please see your assembly manual or visit www.omcbbq.com to view our assembly videos.

Contact Information
For any inquiries or assistance, please contact:

• Toll-free: 1-800-265-2150
• Email: info@omcbbq.com

Revision Information

EN 20094-40LP REV M 09/20

Frequently Asked Questions

1. Can I use this gas grill indoors?
   No, this appliance is for outdoor use only. Do not operate in a garage, shed, balcony, or other such enclosed areas.

2. What should I do if I smell gas?
   If you smell gas, follow these steps:

3. Shut off the gas to the appliance.

4. Extinguish any open flame.

5. Open lid.

6. If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

7. Can I store flammable liquids near this appliance?
   No, do not store or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.

8. How should I handle this product to ensure safety?
   Keep children away from heated surfaces. Use caution when handling or transporting this product. Metal edges can be hazardous. Use appropriate gloves when lifting or handling. Before lifting, remove side shelves, grids, and grates.

9. Is there any health risk associated with using this gas grill?
   The burning of gas cooking fuel can expose you to chemicals including Carbon Monoxide, which is known to the state of California to cause cancer, birth defects, or other reproductive harm. To minimize exposure to these substances, always operate this unit according to the owner’s manual, ensuring you provide good ventilation when cooking with gas.

DANGER
IF YOU SMELL GAS:

1. SHUT OFF THE GAS TO THE APPLIANCE
2. EXTINGUISH ANY OPEN FLAME
3. OPEN LID
4. IF ODOR CONTINUES, KEEP AWAY FROM THE APPLIANCE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR YOUR FIRE DEPARTMENT

WARNING

1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE
2. AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE

PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER AND DATE OF PURCHASE HERE.

This information can be found on the black and silver OMC caution sticker on the back or side of your gas grill.

• Model Number
• Serial Number
• Date of Purchase / / dd mm yyyy

NOTE TO INSTALLER: THESE INSTRUCTIONS MUST BE LEFT WITH THE CONSUMER.

READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS GRILL. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. FOR ASSEMBLY INSTRUCTION, PLEASE SEE YOUR ASSEMBLY MANUAL OR VISIT www.omcbbq.com TO VIEW OUR ASSEMBLY VIDEOS.

SAFETY
Your new BROIL KING® gas grill is a safe, convenient appliance when assembled and used properly. As with all gas-fired products, however, certain safeguards must be observed. Failure to follow these safeguards may result in serious injury or damage. If you have questions concerning assembly or operation, consult your dealer, gas appliance specialist, Gas Company, or our direct customer service line at 1-800-265-2150. / info@omcbbq.com

CAUTION

• FOR OUTDOOR USE ONLY.
• IF STORED INDOORS, DETACH AND LEAVE CYLINDER OUTDOORS.
• THIS APPLIANCE MUST NOT BE OPERATED UNATTENDED.
• SPECIAL CARE MUST BE TAKEN TO KEEP SMALL CHILDREN AWAY FROM HEATED SURFACES.

Use caution when handling or transporting this product. Metal edges can be hazardous. Use appropriate gloves when lifting or handling. Before lifting, remove side shelves, grids, and grates.

ELECTRICAL CAUTION

1. If any accessory is used on this appliance that requires an external electrical power source, the accessory when installed must be electrically grounded by local codes. In the absence of local codes, the following standards apply:(U.S.A.) ANSI/NFPA No. 70-Latest Edition and (Canada) CSA C22.1 Canadian Electrical Code
2. Do not cut or remove the grounding prong from the plug.
3. Keep the electrical supply cord and fuel supply hose away from any heated surface.

WARNING

This product can expose you to chemicals including lead, which is known to the state of California to cause cancer, birth defects, or other reproductive harm. Wash your hands after handling this product. The burning of gas cooking fuel can expose you to chemicals including Carbon Monoxide, which is known to the state of California to cause cancer, birth defects, or other reproductive harm. To minimize exposure to these substances, always operate this unit according to the owner’s manual, ensuring you provide good ventilation when cooking with gas.

FOR MORE INFORMATION GO TO WWW.P65WARNINGS.CA.GOV

INSTALLATION

1. In the U.S.A., this appliance must be installed by the local code and the relevant national code: ANSI Z223.1/NFPA 54 – Latest Edition National Fuel Gas Code and Latest Local Codes where Applicable
2. In Canada, this appliance must be installed by the local code and the relevant CSA standards: CSA-B149.1 Natural Gas and Propane Installation Code
3. The appliance must be located away from combustible surfaces by at least 76cm / 30” from each side, and 76cm / 30” from the rear.
4. Do not operate this appliance under any overhead roof construction or foliage.
5. This appliance is for OUTDOOR USE ONLY, DO NOT operate in the garage, shed, balcony, or other such enclosed areas.
6. DO NOT restrict the flow of air to the appliance.
7. Keep the area surrounding the appliance free of combustible materials, gasoline, and all flammable liquids and vapors.
8. This appliance is not intended to be installed in, or on, recreational vehicles and/or boats.
9. Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.

LP GAS CYLINDER PLACEMENT
The instructions below apply to LP models only. LP gas cylinders must be installed according to assembly instructions using the retainer provided. Do not store a spare cylinder under or near this appliance. All cylinders used must be compatible with the supplied means of cylinder retention.

LP GAS CYLINDER

The standard for outdoor gas appliances, ANSI Z21.58/ CAN/CGA-1.6, requires that LP gas cylinders used with LP gas appliances be equipped with both

• An Overfill Prevention Device (OPD)
• A QCC®-1 Quick Closing Coupling system

OVERFILL PREVENTION DEVICE
The OPD is designed to reduce the potential of overfilling propane cylinders, thus reducing the possibility of relief valve discharges of raw propane. The OPD causes a slower purge/fill operation.

QCC®-1 QUICK CLOSING COUPLING
The QCC®-1 system incorporates safety features required by the American National Standards Institute (ANSI) and the Canadian Standards Association (CSA).

•  Gas will not flow until a positive connection has been made
• A thermal element will shut off the flow of gas between 240° and 300° F
• When activated, a Flow Limiting Device will limit the flow of gas to 10 cubic feet/hour

The LP gas cylinder is not included with the Gas Grill.
Be sure to use an LP gas cylinder equipped with the OPD and the
QCC® valve.
IDENTIFICATION
The QCC®-1 valve is recognized by the external threads on the inlet port of the LP gas cylinder valve. The OPD hand wheel has been standardized to the shape shown. QCC® /OPD-equipped LP gas cylinders are available from your Gas Grill Dealer.

NOTE : Any attempt to connect the regulator, by use of adapters or any other means, to any other valve could result in damage, fire, or injury and may negate the important safety features of the QCC®-1 system.

SPECIFICATION

1. All LP gas cylinders used with this appliance must be constructed and marked by the Specifications for LP gas cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.
2. The LP gas cylinder used for this appliance must not have a capacity exceeding 20 lb. (9 kg). Approximately 18” (46cm) high and 12” (31cm) diameter.
3. All LP gas cylinders used with this appliance should be inspected at every filling and re-qualified by a licensed service outlet at the expiry date (10 years), by the DOT (USA) and Canadian Transport Commission (Canada) codes for LP Gas Cylinders.
4. All LP gas cylinders used with this appliance must be provided with a shutoff valve terminating in a cylinder valve outlet No. 510, specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connection (USA) ANSI/CGA-V-1-1977 (Canada) CSA B96.
5. The LP gas cylinder supply system must be arranged for vapor withdrawal.
6. The LP gas cylinder must include a collar to protect the cylinder valve.
7. The LP gas cylinder must be installed as per assembly instructions.
8. Never fill the LP gas cylinder beyond 80% full. A fire causing death or serious injury may occur.
9. The LP gas cylinder valve must include a safety relief device having direct communication with the vapor space of the cylinder.

HANDLING

1. Government regulations prohibit shipping full LP gas cylinders. You must take your new cylinder to an LP gas dealer for filling.
2. It is filled LP gas cylinder is under very high pressure. Always handle carefully and transport in the upright position. Protect the valve from accidental damage.
3. Do not tip the LP gas cylinder while connecting it to the regulator. Fasten the LP gas cylinder securely during transport, use, and storage.
4. If the LP gas cylinder is tipped after it is connected to the regulator, shut off the gas, disconnect the regulator, and have it checked before using it again.

STORAGE

1. Store the LP gas cylinder outdoors in a well-ventilated place.
2. Do not store the LP gas cylinder in direct sunlight, near a source of heat or combustion.
3. Do not store a spare LP gas cylinder in an enclosure. Disconnected cylinders must have a dust cap installed and must not be stored in a building, garage, or any enclosed area.
4. Keep out of the reach of children.
5. When the LP gas cylinder is connected to the gas grill, the gas grill and LP gas cylinder must be operated outside in a properly ventilated place.

OPERATION

1. Never connect your gas grill to an LP gas cylinder without the regulator provided, and NEVER TO AN UNREGULATED LP GAS SUPPLY. The regulator supplied with the barbecue must be used.
2. Always leak test the LP gas cylinder to regulator connection when connecting the LP gas cylinder to the appliance. See “Leak Testing” (page 5).
3. Do not operate the appliance if the smell of LP gas is present. Extinguish all flame and determine the source of the LP gas leak before proceeding. Do not ignite the appliance until the LP gas leak has been found and sealed.
4. Always shut off the LP gas cylinder valve when the appliance is not in use.

HOSE & REGULATOR 

1. LP gas grills are equipped with a hose and regulator with a QCC®-1 Quick Closing Coupling.
2. The QCC®-1 coupling contains a magnetic Flow Limiting Device which will limit the flow of gas should there be a leak between the regulator and the appliance valve. This device will activate if the cylinder valve is opened while the appliance valves are open. Be sure the appliance valves are off before the cylinder valve is opened to prevent accidental activation.
3. The QCC®-1 coupling incorporates a heat-sensitive hand wheel that will cause the back check module in the QCC®-1 cylinder valve to close when exposed to temperatures between 240° and 300°F. Should this occur, do not attempt to reconnect the hand wheel. Remove the hose/regulator assembly and replace it with a new one.
4. The pressure regulator is set at 11 inches WC (water column) and is for use with LP gas only. The hose and hose couplings comply with CGA Standard CAN 1.83. No modifications or substitutions should be attempted.
5. Protect the hose from dripping grease and do not allow the hose to touch any hot surface, including the base casting of the barbecue.
6. Inspect the seal in the QCC®-1 cylinder valve when replacing the LP gas cylinder or once per year whichever is more frequent. Replace the seal if there is any indication of cracks, creases, or abrasion.
7. Inspect the hose before each use. If the hose is cracked, cut, abraded, or damaged in any way, the appliance must not be operated.
8. For repair or replacement of the hose/regulator assembly, contact customer service.

CONNECTION

1. Be sure the LP gas cylinder valve and appliance valves are “OFF.”
2. Place full LP gas cylinder in LP gas cylinder well and secure as per assembly instructions.
3. Center the nipple in the LP gas cylinder valve and hold it in place. Using the other hand, turn the hand wheel clockwise until there is a positive stop. Do not use tools. Hand tighten only. When making the connection, hold the regulator in parallel with the LP gas cylinder valve, so as not to cross-thread the connection.
4. Leak test connections. See “Leak Testing” (Page 5).
5. Refer to lighting instructions. To avoid activating the Flow Limiting Device when lighting, open the LP gas cylinder valve slowly with the appliance valves off. If the Flow Limiting Device is accidentally activated, turn the LP cylinder valve off then turn all burners to the OFF position. Disconnect the regulator from the cylinder. Wait two minutes. Re-attach the regulator to the cylinder. Open the cylinder valve slowly. Wait one minute. Light grill as per “Lighting” (page 7).

DISCONNECTION
Always close the LP gas cylinder valve and remove the coupling nut before moving the LP gas cylinder from the specified operation position.

LEAK TESTING
All factory-made connections have been carefully tested for gas leaks. However, shipping and handling may have loosened a gas fitting.

AS A SAFETY PRECAUTION:

• Test all fittings for leaks before using your gas grill
• Test for leaks every time you disconnect and reconnect a gas fitting, at least once per year or after any period of nonuse
• Do not smoke while testing
• Never test for leaks with a lit match or open flame.
• Test for leaks outdoors.

TO TEST FOR LEAKS:

1. Prepare a soap solution of one part water and one part liquid detergent.
2. Extinguish any open flame or cigarettes in the area.
3. Make sure that gas grill valves are “OFF.”
4. Make sure that the cylinder valve is “OFF.”
5. With a full gas cylinder, open the cylinder valve slowly.
6. Brush the soap solution on each connection.
7. A leak is identified by a flow of bubbles from the area of the leak.
8. If a leak is detected, close the gas cylinder valve or the gas supply valve, tighten the connection, and retest.
9. If the leak persists, contact your gas grill dealer for assistance. Do not attempt to operate the appliance if a leak is present.

If your gas grill is equipped with a side burner or rear burner:

1. Follow steps 1 – 5 above
2. Place a fingertip over the opening in the orifice at the end of the hose.
3. Turn “SIDE”/”REAR” control to “HIGH.”
4. Brush soap solution on each connection between the orifice and the control valve.
5. Turn “SIDE”/”REAR” control to “OFF”.

VENTURI TUBES

• Always keep venturi tubes clean
• Blockages in the venturi tubes caused by spiders, insects, and nests can cause a flashback fire
• Although the gas grill may still light, the backed-up gas can ignite and cause a fire around the venturi tubes at the control panel or the side burner

If a flashback fire occurs, turn off the gas at the source immediately Inspect and clean the venturi tubes (main burner, side burner, rear burner) if any of the following symptoms occur:

1. You smell gas.
2. Your gas grill does not reach temperature.
3. Your gas grill heats unevenly.
4. The burners make popping noises.

INSPECTING & CLEANING VENTURI TUBES 

1. Be sure that the cylinder valve is “OFF”.
2. When the gas grill is cool, remove the burner fasteners. Proceed to lift the burners from the gas grill housing.
3. Clean the venturi tubes with a pipe cleaner or venturi cleaning tool (Accessory #77310 or #18270).
4. Lower the burner into position in the gas grill housing, making sure that the venturi tubes are correctly aligned and fitted on the orifices.
5. Secure burners with burner fasteners.

LIGHTING

BASIC GAS GRILL COMPONENTS

• A. Main burner controls
• B. Side burner control
• C. Rear burner control
• D. Ignitor
• E. Manual lighting hole
• F. Handle
• G. Side burner
• H. Cylinder valve

LIGHTING INSTRUCTIONS

The grill must be assembled and installed as per the assembly and installation instructions.

• Ensure the LP cylinder is full and properly connected to the regulator. See: “Hose and Regulator” (Page 4).
• Ensure there are no gas leaks in the gas supply system. See: “Leak Testing” (Page 5).
• Ensure that the venturi tubes are properly located over the gas valve orifices. See Venturi diagram, (Page 6).
• Ensure that the Main Burner, Side Burner, and Rear Burner ignition wires are connected.
• Check that the battery has been installed in the electronic ignition.
• Carefully review all instructions on the information plate attached to the gas grill.

1. Open the lid before lighting.
2. Do not lean over the gas grill while lighting.
3. Set control knobs to “OFF” and turn on the gas supply.

LIGHTING THE MAIN BURNER:

To light the burner with the ignitor:

• Push and turn one main burner control knob to “HIGH.”
• Push and hold down the ignitor.
• The burner should ignite within 5 seconds; turn off the gas source immediately if ignition does not occur in this timeframe.

To light the burner with a match:

• Use the match holder and, apply a lit match to the burner port.
• Push and turn right main burner control knob to “HIGH.”
• The burner should ignite within 5 seconds; turn off the gas source immediately if ignition does not occur in this timeframe.
• After the first burner is lit, push and turn the adjacent main burner control knob to “HIGH” and then repeat for other burners; these burners should light automatically without the ignitor.

Note : In windy conditions, ignite each burner individually.

LIGHTING THE SIDE BURNER:

To light the burner with the Ignitor:

• Push and turn side burner control knob to “HIGH.”
• Push and hold the ignitor button.
• The burner should ignite within 5 seconds.

To light the burner with a match:

• Apply lit match to burner ports.
• Push in the side burner control knob and turn to “HIGH.”
• The burner should ignite within 5 seconds.

Note : Pots on the side burner must not exceed 9” (23 cm) in diameter or 15 lbs. (7 kg) in weight.

LIGHTING THE REAR ROTISSERIE BURNER:

Warning : do not operate the main burner simultaneously with the rear burner.

REMOVE THE WARMING RACK

To light the burner with the Ignitor:

• Push and turn the rear burner control knob to “HIGH.”
• Push and hold the ignitor button.
• The burner should ignite within 5 seconds.

To light the burner with a match:

• Apply lit match to burner ports.
• Push in the rear burner control knob and turn to “HIGH.” The burner should ignite within 5 seconds.

CAUTION : Check your gas grill after lighting. All burner ports should show a 2.5cm / 1” flame on “HIGH.”

If any of the following symptoms occur there is probably a blockage in the venturi tubes. Shut off the gas at once and clean the venturi tubes. See “Venturi Tubes.” (Page 5)

1. You smell gas.
2. A flashback fire occurs.
3. Your gas grill heats unevenly.
4. The burners make popping noises.

IF THE BURNER DOES NOT IGNITE:

• Push and turn the control knob to “OFF.” Wait 5 minutes then try again with the control knob set at “MEDIUM”
• If any burner will not light, see “Troubleshooting” on page 21. If the problem persists, do not attempt to operate the appliance; contact OMC, your dealer, or an approved service center.

SHUTDOWN:

1. Turn the LP gas cylinder valve or gas supply valve off.
2. Turn control knobs to “OFF”.

OPERATION

WARNING
NEVER cover slots, holes, or passages in the front or bottom of the grill or cover an entire rack with material such as aluminum foil. Doing so blocks airflow through the grill and may cause overheating or carbon monoxide poisoning.

First Time Use
Before cooking on your gas grill for the first time, clean the components and preheat the appliance to rid it of any odors or foreign matter in the following manner:

• Remove and clean the cooking grids and Flav-R-Wave™ with mild soap and water
• With cooking grids and Flav-R-Wave™ removed, light the gas grill following lighting instructions (see Page 15) and operate the gas grill on “Medium” for 30 minutes. Next, turn the gas source off then turn all control knobs to the “OFF” position
• Let the grill cool, then replace the Flav-R-Wave™
• Season the cooking grids by coating grids with an organic cold processed cooking oil with a high smoke point, light the grill, and operate on Med/Low for 30 minutes
• Recommended cooking oils:
  • Avocado Oil – smoke point (260C/500F)
  • Rice Bran Oil – smoke point (255C/490F)
  • Canola Oil – smoke point (204C/400F)
• You are ready to grill. Proceed to “Preheating”

Preheating

• Preheat the gas grill on MEDIUM with the lid closed for 15 minutes
• Clean cold grids with a nylon grill brush (Item # 65643) or hot grids with a stainless steel wire grill brush (Item #’s#25, 64014, 64034) and carefully inspected ensure there are no broken bristles left on the grid
• Coat the grids with a high smoke point cooking oil

Lid Position
The position of the lid during cooking is a matter of personal preference, but the gas grill cooks faster, uses less fuel, and controls the temperature best with the lid closed. A closed lid also imparts a smokier flavor to meat cooked directly on the grid and is essential for smoking and convection cooking.

Vaporization Systems
Your gas grill is designed for use with the included Flav-R-Wave™ vaporization system. Do not use lava rock, ceramic briquettes, or any other vaporization system other than the one that came with the gas grill.

COOKING TEMPERATURES

BROIL KING gas grills are:

• High-performance appliances capable of high searing temperatures
• Designed with controlled airflow to retain heat and minimize fuel consumption

Rarely, if ever, will you require the HIGH setting for extended cooking or preheating.

High Setting
Produces temperatures at the cooking grid of approximately 700 – 750°F (370 – 400 °C) with the lid down.

Use high setting only:

• For fast warm-up
• In cold or windy conditions when grilling with the lid up
• To quickly sear steaks before reducing the temperature
• To burn off food residue from the cooking grids and Flav-R-Wave™ before cleaning (maximum 10 minutes)

Medium/High
Produces temperatures at the cooking grid of approximately 600°F (320° C) with the lid down.

Use medium/high setting to:

• Preheat grill for steaks
• Grill steaks rare & medium rare

Medium
Produces temperatures at the cooking grid of approximately 450 °F (230°C) with the lid down.

Use medium setting to:

• Grill steaks medium and medium well
• Grill chops, burgers and vegetables

Medium/Low
Produces temperatures at the cooking grid of approximately 400 °F (200°C) with the lid down.

Use medium/low setting to:

• Grill chicken pieces, sausage, fish
• Roast, bake
• Grill dough and pastries such as quesadillas

Low
Produces temperatures at the cooking grid of approximately 310- 350° F (155-175° C) with the lid down.

Use low setting to:

• Slow roast and smoke large cuts of meat, delicate fish, and for dough and pastry

Temperatures are approximate only and vary with the outside temperature and the amount of wind.

COOKING TECHNIQUES

DIRECT GRILLING
The direct grilling method involves cooking the food on grids directly over a lit burner. Direct grilling is the most popular method for most single-serving items such as steaks, chops, fish, burgers, kebabs, and vegetables.

1. Prepare food in advance to avoid delay and timing problems. If using marinade or spices, they should be applied before placing meat on the cooking grid. If basting with sauces, they should be applied in the last 2-4 minutes of grilling to avoid burning.
2. Organize the area around the gas grill to include forks, tongs, oven mitts, sauces, and seasonings to allow you to stay in the vicinity of the gas grill while cooking.
3. Bring meat to room temperature just before grilling. Trim excess fat from meat to minimize the “flare-ups” that are caused by dripping grease.
4. Preheat the gas grill to the desired temperature with the lid closed.
5. Coat the grids with vegetable or olive oil to prevent food from sticking to the grids.
6. Hold the salt when cooking meats on the gas grill. The meat will stay juicier if the salt is added after cooking.
7. To prevent steaks from “drying out,” use tongs rather than a fork and start on “MEDIUM/HIGH” to sear the meat and seal juices in. Reduce the heat and extend cooking times when grilling thicker cuts of meat.
8. Learn to test when the meat is done by time and feel. Meat firms up as it cooks. When the meat is soft it is rare. When it is firm, it is well done.
9. Follow the perfect steak grilling guide for most meat, fish, poultry, and vegetables.

DIRECT GRILLING GUIDE

 | 1” THICK| HEAT SETTING| TIME PER SIDE| TOTAL MINUTES
CHICKEN| MED / WELL| MED / LOW| 4 / 4 / 4 / 4| 16
CHICKEN WINGS| MED / WELL| MED / LOW| 5 / 5 / 5 / 5| 20
HAMBURGER| MEDIUM| MED / LOW| 3 / 3 / 3 / 3| 12
HAMBURGERS 3/4” FROZEN| MEDIUM| MED / LOW| 3 / 3 / 3 / 3| 12
FISH FILLET| MEDIUM| MEDIUM| 2 / 2 / 2 / 2| 8 – 10
LOBSTER TAILS SPLIT| MEDIUM| MEDIUM| 4 / 4 / 4 / 4| 16 – 20
USE THE SAME TECHNIQUE AS THE PERFECT STEAK GRILLING GUIDE

INDIRECT CONVECTION COOKING
This method is ideal for cooking large cuts of meat such as roasts or poultry. The food is cooked by hot air circulating it.

• For most applications of convection cooking with and without a rotisserie, a drip pan is recommended to catch the drippings. Place the drip pan on top of the Flav-R-Wave, beneath the center of the food. Put half to one inch of water in the drip pan. Fruit juice, wine, or marinade may also be added to enhance the flavor. Do not let the drip pan run dry
• Convection cooking without a rotisserie is best with the lid closed and the heat reduced. All burners can be set to low or the outside burners can be set to medium and the middle burner(s) can be turned off. Turning the center burner off will prevent juices in the drip pan from burning
• Before placing the meat on the gas grill, baste the meat with vegetable oil. This will enhance browning on the outside of the meat
• When cooking without a drip pan, close attention must be paid to avoid the risk of a grease fire, and is not recommended.
• Turn the gas grill off and allow it to cool before removing the drip pan. The fat drippings are highly flammable and must be handled carefully to avoid injury
• For convection cooking roasts and poultry without a rotisserie, put meat in a roasting rack directly on grids

INDIRECT CONVECTION AND ROTISSERIE COOKING GUIDE

BEEF ROAST| 3 – 6 Lb.| MED / LOW| 2 – 4 HRS
BEEF ROAST| 6 – 10 Lb.| MED / LOW| 3 – 5 HRS
PORK ROAST| 2 – 5 Lb.| MED / LOW| 2 – 4 HRS
PORK ROAST| 6 – 10 Lb.| MED / LOW| 3 – 5 HRS
TURKEY OR CHICKEN| 2 – 5 Lb.| MED / LOW| 2 – 4 HRS
TURKEY OR CHICKEN| 5 – 10 Lb.| MED / LOW| 3 – 5 HRS
WHEN USING THE ROTISSERIE BURNER, SET THE HEAT AT MED / HIGH

ROTISSERIE COOKING
Follow the steps for Indirect Convection Cooking. (See left)

• The rotisserie can accommodate up to 7 kg (15lb) of meat with the limiting factor of rotating clearance. For best results, the meat should be centered on the center line of the spit to eliminate an out-of-balance condition
• The rotisserie can be used with the cooking grids in place if space allows
• Fasten the meat securely on the spit before placing it on the gas grill. For poultry, tie the wings and legs in tightly

REAR BURNER ROTISSERIE

• Certain models feature a rear burner for rotisserie cooking. The rear burner rotisserie method is the ultimate for cooking roasts and poultry. With the heat source located behind the food, there is no chance of a flare-up caused by fat drippings. A dish or drip pan placed below the spit will collect the juices for basting or for preparing a sauce
• The spring-loaded rear burner may be easily removed when not in use

• To operate your rear burner, see “Lighting the Rear Burner.”
  MEAT TEMPERATURE GUIDE

   | RARE| MED| WELL
  BEEF / LAMB / VEAL| 130°F / 55°C| 146°F / 63°C| 160°F / 70°C
  PORK|  | 150°F / 65°C| 170°F / 77°C
  POULTRY|  |  | 170°F / 77°C
  HAMBURGER|  |  | 160°F / 70°C
  FOR BEST RESULTS, USE A MEAT THERMOMETER

SPIT BALANCE

1. Loosen the rod handle to allow the balance to turn freely.
2. Set the rotisserie rod in the slots of the gas grill casting. Let the heaviest side of the meat rotate to the bottom.
3. Adjust the balance to the top of the rod, opposite the heaviest side of the meat.
4. Tighten the rod handle. Periodically, check to see if the meat turns smoothly while cooking. Adjust the spit balance as necessary.

CAUTION : Use an oven mitt when adjusting the spit balance.

HOW TO USE A PROBE THERMOMETER

1. The accurate way to determine when a large piece of meat is done is to use a probe thermometer. Insert the thermometer at an angle so the sturdy pointed metal tip rests in the center of the thickest part of the meat. Be careful that it doesn’t touch the spit or the bone, and that the point is not resting in fat (you will notice much less resistance when probing in fat).

USING A SPIT–LEG OF LAMB

1. Have 3” of bone sawed from the small end of the leg.
2. Leave meat around the bone intact to form a flap.
3. Put a spit fork on the rod.
4. Fold the lap up and run the od through the flap and leg.
5. Put a second fork on the rod and insert forks at each end of the leg. Balance test. Tighten screws.

USING A SPIT–POULTRY

1. With the breast down, bring the neck skin up over the cavity.
2. Turn under the edges of the skin; skewer to back skin.
3. Loop twine around the skewer and tie.
4. Turn the breast side up; tie or skewer wings to the body.
5. Put a spit fork on the rod. Insert rod in neck skin parallel to backbone and exit just above the tail.
6. Put a second fork on the rod and insert forks in the breast and tail. Balance test. Tighten screws.
7. Tie tail to rod with twine. Cross legs; tie to tail.

THREE CHICKENS ON A SPIT

1. Tie or skewer wings to the body.
2. Put a spit fork on the rod. Place chickens on the rod as demonstrated in the above diagram.
3. Loop twine around tails and legs; tie to rod.
4. Put the cond fork on the rod and insert forks in the chicken. Tighten screws.

MAINTENANCE

REGULAR MAINTENANCE
To ensure optimal performance and safety, the following components should be inspected and cleaned as required before use of your gas grill.

COOKING GRIDS – CAST IRON, CAST STAINLESS & HEAVY ROD STAINLESS
BROIL KING® Deep V cast iron and cast stainless cooking grids provide unsurpassed heat retention and grilling performance. BROIL KING® Heavy Rod stainless grids provide maximum durability good heat retention and good grilling performance. BROIL KING® cast iron grids are coated with a porcelain enamel finish to protect the grids and reduce the tendency of food to stick to grids. Regular use and care improve the performance and longevity of the grids.

For optimum performance:

• Before first use and after long periods of storage, wash grids using a light detergent and water and then rinse and dry with a paper towel; never air dry grids or use a dishwasher
• Immediately after washing, season cooking grids by coating grids with organic cold-pressed cooking oil with a high smoke point, light the grill and operate on Med/Low for 30 minutes. Recommended cooking oils:
  • Avocado Oil – smoke point (260C/500F)
  • Rice Bran Oil – smoke point (255C/490F)
  • Canola Oil – smoke point (204C/400F)
• Before and after each use, brush grids with a good quality grill brush (Item #’s 65225, 64014, 64034) and lightly coat with a high smoke point cooking oil. This will continue the seasoning process
• Use medium heat settings to preheat and grill to avoid burning off the protective seasoned coating
• Avoid applying sugar-based marinades or salt to meat before grilling, apply sugar-based marinades at the end of grilling and salt after grilling
• Use oil-based marinades, avoid water-based marinades
• Lightly coat food with cooking oil of your choice before grilling
• Turn and rotate your grids periodically
• Ensure the surface of the grid is always coated with a light layer of oil. This helps prevent rust and deterioration and improves the grid’s non-stick performance
• If rust does occur, Burn-Off the grid, brush with a good quality grill brush, and re-season

During long periods of inactivity, grids should be seasoned, and then stored in a dry place. The grids may be wrapped in protective plastic food wrap. After periods of storage, burn off grids, wash, dry with a paper towel, and re-season with high smoke point cooking oil.

WARNING:
If you brush the grids with a stainless steel bristle grill brush.

• If the grill is hot, use caution and oven mitts to protect your hands.
• Inspect the grids carefully after brushing to ensure there are no broken stainless steel bristles left on the grid.

GREASE TRAY
The grease tray is in the pull-out drawer located under the control panel. Clean regularly.

FLAV-R-WAVE™
The Flav-R-Wave™ is designed to generate smoke and vapor from the food drippings to provide that authentic barbecue flavor while protecting the burner. If residue accumulates on the Flav-R-Wave™, remove the cooking grids and scrape the residue off the Flav-R-Wave™ with the grid lifter. (Part # 60745)

GENERAL CLEANING
Perform a Burnout (see below). When the gas grill is cool, remove the grids, scrape the Flav-R-Wave™ clean with a grid lifter then remove the Flav-R-Wave™. Clean the interior of the gas grill as necessary by scraping the sides and bottom of the cook box with the grid lifter and vacuum residue. Rust is a natural oxidation process and may appear on internal stainless steel parts. Rust will not affect the performance of your grill.

BURN-OFF
Ignite the burners as per “Lighting” (page 7). Operate the gas grill on HIGH with the lid closed for 10 minutes maximum. Turn the gas source off then turn the control knobs to OFF.

ANNUAL MAINTENANCE
The following components should be inspected and cleaned at least once a year or after any period of storage over 30 days to ensure optimal performance, safety, and efficiency.

BURNER
Remove the burner and inspect for cracks and deterioration. Clean venturi tubes using a pipe cleaner or venturi brush to eliminate any blockages. See “Venturi Tubes.” (Page 6) While the burner is removed, remove the grease shields, and clean the interior of the cook box by scraping the sides and bottom of the cook box and vacuuming.

HOSE
Inspect and replace if necessary. For propane see “Hose and Regulator.” (Page 4)

EXTERIOR ALUMINUM COMPONENTS
If white oxidation spots appear, wash the outside of the aluminum cook box with a mild soap and water solution. Rinse the surfaces thoroughly then wipe them with a cloth dipped in cooking oil to restore the luster. For repair of paint scratches and scuffs, use a good quality HIGH temperature (600°F) spray paint for touch-up.

STAINLESS STEEL & PORCELAIN COMPONENTS
Wash with soap and water. Use stainless steel cleaner or “Bar Keepers Friend” to polish and remove stains or rust marks if they occur. Weathering and extreme heat can cause a stainless steel lid to turn a tan color. This is discoloration and is not considered a manufacturing defect.

RESIN COMPONENTS AND SIDE SHELVES
Wash with soap and water.

REPLACEMENT PARTS
If a problem is found with the regulator, hose, burner, or control valves, do not attempt repair. See your dealer, or approved service center, or contact the factory for repairs or replacement parts. To ensure optimum performance, use only original BROIL KING® replacement parts.

LEAK TEST
When reconnecting a gas cylinder on propane models, be sure to check for leaks. See “Leak Testing.” (Page 5)

TROUBLESHOOTING

DO NOT USE THE APPLIANCE UNTIL LEAK IS SEALED.

Leak detected at cylinder, regulator, or other connection.| 1. Regulator fitting loose.

2. Gas leak in hose/regulator or control valves.

| 1. Tighten fitting and “Leak Test.” (page 5)

2. See authorized service center.

Flames Beneath Control Panel (Flashback Fire)| 1. Venturi blocked.| 1. Remove the burner and clean the venturi. See “Venturi Tubes” (page 5)
Flickering Burner Flame or Low Temperatures on HIGH Setting| 1. The excess flow safety device has been activated in connection between the cylinder and barbecue.| 1. Turn the LP cylinder valve off then turn all burners to the OFF position. Disconnect the regulator from the cylinder. Wait two minutes. Re- attach the regulator to the cylinder. Open the cylinder valve slowly. Wait one minute. Light grill as per “Lighting” (page 6)
Burner Not Lighting| 1. Out of LP Gas.

2. Ignitor issue.

3. The excess flow safety device has been activated.

4. The regulator is not fully connected to the cylinder valve.

5. A leak in the system causes the excess flow device to activate.

6. Venturi blocked or misaligned with valve orifice.

7. Orifice(s) blocked.

8. The hose is twisted.

| 1. Refill LP Gas Cylinder.

2. Try manually lighting the burner with a match. See “Lighting” (page 6). If the burner lights out successfully, it is an ignitor issue. See “Ignitor not Working” below

3. Follow the “Flickering Flame or Low Temperatures on HIGH setting” solution above.

4. Tighten the regulator hand wheel.

5. Leak test connections to determine loose fitting. Tighten fitting. Leak test system.

6. Remove the burner, clean the venturi, and realign with the valve orifice. See page 5 for assistance.

7. Remove the burner, and clean orifices with a pin or fine wire. Do not drill orifices.

8. Straighten hose. Keep away from bottom casting.

Ignitor Not Working| 1. The ignitor battery is dead

2. Ignitor wire(s) not connected

3. Electrode misaligned on burner

4. Ignitor malfunction

| 1. Replace battery

2. Ensure the main burner and side burner electrode wires are all connected

3. Realign the electrode and clear any surrounding debris from the area

4. Use the “Match Lighting” procedure. (Page 6)

Decreasing Heat, “Popping Sound”| 1. Out of LP Gas.

2. Venturi blocked.

| 1. Refill LP Gas Cylinder.

2. Remove the burner, and clean the venturi. See “Venturi Tubes” (Page 5) for assistance.

Hot spots on the Cooking Surface| 1. Venturi blocked

2. Debris buildup on Flav-R-Wave

| 1. Remove the burner, and clean the venturi. See “Venturi Tubes” (page 5) for assistance.

2. Scrape off Flav-R-Wave and vacuum

“Flare-ups” or Grease Fires| 1. Excessive grease buildup on the vaporizer or in the gas grill cook box

2. Excessive heat.

| 1. Thoroughly scrape off Flav-R-Wave and inside of the cook box then vacuum out debris

2. Turn burner controls to a lower setting

Regulator Humming Noise| 1. Cylinder valve opened too quickly.| 1. Open the cylinder valve slowly.
Yellow Flame| 1. Some yellow flame is normal. If it is excessive, the venturi may be blocked.

2. Burner ports blocked.

| 1. Remove the burner, and clean the venturi. See “Venturi Tubes” (page 5) for assistance.

2. Remove the burner & clean with a soft bristle brush (e.g. toothbrush).

Inside of Lid Appears to be Peeling| 1. This is a build-up of grease. The inside of the lid is not painted and cannot be peeled.| 1. Clean with a stiff bristle brush or scraper.
Cooking Grids Rusting| 1. Porcelain enamel has been chipped| 1. See “Maintenance” (page 10) for help
The control panel or oven lights not working| 1. Unit not connected to power.

2. Faulty transformer.

3. Loose or corroded connections.

4. Bulb blown

| 1. Connect the GFI power cord to the appliance. Plug into a working power outlet.

2. Check transformer output is 12Vac. Replace if required.

3. Clean connections and ensure all connectors are pushed together firmly.

4. Replace bulbs.

If troubleshooting fails to solve any of these or any other issues, please visit www.omcbbq.com for more information including troubleshooting videos, tricks, and tips, or call customer service at 1-800-265-2150

References

• Onward Manufacturing Company
• P65WARNINGS.CA.GOV

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