Danfoss MP15 Integrated Motor Pump Instruction Manual

: July 26, 2024
: Danfoss

Table of Contents

MP15 Integrated Motor Pump
Specifications
Product Usage Instructions
Installation
Operation
Maintenance
- FAQ
Q: What pump types can be fitted to the Integrated Motor
Q: How is heat generated within the electric motor

MP15 Integrated Motor Pump

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Specifications

Product Name: Integrated Motor Pump
Models Available: MP15, MP22, MP45, MP75, MP92
Power Range: 15 kW (20 hp) to 92 kW (125 hp)
Motor Type: AC Induction Motor cooled with system hydraulic
oil
Pump Type: Fixed vane pump or variable piston type
Noise Reduction: Polyethylene sound reduction enclosure

Product Usage Instructions

Installation

Ensure the area for installation is well-ventilated.
Place the Integrated Motor Pump in the desired location.
Connect the necessary hydraulic and electrical connections
according to the provided manual.

Operation

Power on the electrical connection to start the motor.
Adjust the pump controls as needed for your specific
application.
Monitor the system for any unusual sounds or vibrations during
operation.

Maintenance

Regularly check the hydraulic oil levels and top up if
necessary.
Clean the exterior of the unit to prevent dust buildup.
Periodically inspect the motor and pump for any signs of wear
or damage.

FAQ

Q: What pump types can be fitted to the Integrated Motor

Pump?

A: A complete line of standard Vickers pumps can be fitted
including single fixed vane pumps, single variable piston pumps,
double vane pumps, double piston pumps, or mixed vane and piston
combinations.

Q: How is heat generated within the electric motor

handled?

A: Heat generated within the electric motor is carried away by
the hydraulic fluid and dissipated by the hydraulic cooling system,
eliminating the need for a motor fan.

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Service Manual
Vickers® by Danfoss Power Units / Systems
Integrated Motor Pump
MP15, MP22, MP45, MP75 & MP92 15 kW, 20 hp to 92 kW, 125 hp
AX457560382417en-000102

Introduction

The Vickers Integrated Motor Pump is a unique combination of a conventional AC induction motor cooled with system hydraulic oil and a Vickers hydraulic pump, either fixed vane pump or variable piston type, housed in a special sound reduction enclosure.
This combination provides an exceptionally quiet and small pumping package for any industrial application requiring up to 125 horsepower (92 kilowatts) of continuous hydraulic power.
The package comes completely assembled, tested, and ready for installation.

Circulating the hydraulic oil through the motor, bathing both the rotor and stator, makes it possible to obtain twice the normal continuous output power from the motor windings. As a result, physical size reductions of 35% to 50% compared with conventional pumping packages are possible. Normal operation of the motor is not affected by circulating oil through it, nor is the system’s hydraulic oil damaged.

Heat generated within the electric motor is carried away by the hydraulic fluid and dissipated by the hydraulic cooling system. A motor fan is not needed, which makes it practical to cover the entire assembly (motor and pump) with a compact, polyethylene sound reduction enclosure. This reduces the sound from the pump as well as the motor, resulting in a noise level reduction that is unsurpassed in the industry.
A complete line of standard Vickers pumps can be fitted to the Integrated Motor Pump including single fixed vane pumps, single variable piston pumps, double vane pumps, double piston pumps or mixed vane and piston combinations.

2

Model Code

MP – B1 – R – P ** /V – A – – 20 –

1

2

34 5 6 7

8

9

10 11

12

13

1 Model Series MP – Integrated Motor Pump
2 Motor Power (sizes) 15 – 15 kW, 20 hp 22 – 22 kW, 30 hp 45 – 45 kW, 60 hp 75 – 75 kW, 100 hp 92 – 92 kW, 125 hp
3 Voltage A – 230V 60 Hz B – 460V 60 Hz C – 575V 60 Hz D – 380V 50 Hz E – 380V 60 Hz F – 400V 50Hz G – 220V 60Hz H – 500V 50Hz
4 Winding Type 1 – Standard
5 Terminal Box Position (viewed from motor end)
R – Right side L – Left side
6 Hydraulic Pump Type P – Variable piston V – Vane
Preferred option Only available on MP15 & MP22 models.

7 Pump Displacement (cm 3/rev)
Piston: 20, 32, 40, 45, 57, 74, 98, 131
Single vane: 18, 27, 36, 40, 45, 55, 67, 81, 97, 112, 121, 138, 162, 193
Double vane – shaft end: 40, 45, 55, 67, 81, 97, 112, 121, 138, 162
Double vane – cover end: 18, 27, 36, 40, 45, 55, 67
Example: P20 V40 V4018
NOTE: When ordering double vane pump, designate shaft and cover end displacements.
8 Pump Control Type
N – No control (vane pump only) Piston pumps with cm 3/rev displacements of 20, 32, 40, 45: C – Pressure compensator (20, 40 cm3/rev) Range is 25-210 bar (350-3000 psi), standard factory setting is 210 bar (3000 psi). C – Pressure compensator (32, 45 cm3/rev) Range is 25-138 bar (350-2000 psi), standard factory setting is 138 bar (2000 psi). CM – Pressure compensator range is 25-70 bar (350-1000 psi), standard factory setting is 70 bar (1000 psi). CV – Pressure compensator with load sensing (20, 40 cm 3/rev) – Range is 25-210 bar (350-3000 psi), standard factory setting is 210 bar (3000 psi). CV – Pressure compensator with load sensing (32, 45 cm3/rev) – Range is 25-138 bar (350-2000 psi), standard factory setting is 140 bar (2000 psi). Piston pumps with cm3/rev displacements of 57, 74, 98, 131: C – Pressure compensator (20, 40 cm 3/rev) Range is 70-250 bar (1000-3600 psi), standard factory setting is 250 bar (3600 psi). CM – Pressure compensator range is 40-70 bar (580-1000 psi), standard factory setting is 70 bar (1000 psi). CV – Pressure compensator with load sensing, range is 70-280 bar (1000-4060 psi), standard factory setting is 250 bar (3600 psi).

9 Second Pump Code (if required)
NOTE: Second pump code must be preceded by a slash ( / ). Example: P57C / V45N; or P57C/P57C

10 Outlet Position (viewed from electric motor end)
A – 12 o ‘clock B – 3 o ‘clock C – 9 o ‘clock Note: On piston pump units the case drain will always be at the 12 o ‘clock position.

11 Main Port Connections
F1 – 4-bolt flange port, ISO 6162-Type 1 (inch)
F2 – 4-bolt flange port, ISO 6162-Type 2 (metric)

12 Design Number
Subject to change. Installation dimensions unaltered for design numbers 20 through 29 inclusive.

13 Special Feature Suffix

S5 S22 –
** –

Non-flooded inlet Wye (start) / Delta (run) motor winding Contact Vickers representative for further information regarding S**

3

15 & 22 kW Electric Motor

End Bell Inlet 930530 Flooded 932234 Non-Flooded
30112 Bearing (2 req ‘d)

924577 Eye Bolt Spacer

930679 Dampening Spacer (4 req’d)
930681 Dampening Sleeve (4 req’d) 3/8″
473427 Screw (16 req’d) torque to 25-30 Nm (18 – 22 lb. ft.)
930682 Washer (4 req’d)
473429 Screw (4 req’d) torque to 2,4-2,9 Nm (1.7 – 2.1 lb. ft.)
930680 Dampening Washer (4 req ‘d)

Housing & Stator S/A

MP15

MP22

Standard Winding

230VAC-60Hz 930551 460VAC-60Hz 930551
575VAC-50Hz 3001671

230VAC-60Hz 930544 460VAC-60Hz 930544
575VAC-50Hz 930895

380VAC-50Hz 3001723

380VAC-50Hz 3001731

400VAC-50Hz 3019504

400VAC-50Hz 3019307

Wye Delta Winding

400VAC-50Hz 3019138
460VAC-60Hz 3019642
220VAC-60Hz 3019547
380VAC-60Hz 3019458

400VAC-50Hz 3001909
460VAC-60Hz 3019648
380VAC-50Hz 3019220

924561 Eye Bolt

930531 End Bell “B ” face

930999 o-ring (2 req ‘d) 930678 Wave Washer

930532 Mounting Foot (2 req’d)

Rotor, Shaft & Key S/A

MP15

MP22

Standard Winding

230VAC-60Hz 930555 460VAC-60Hz 930555
575VAC-60Hz 931023
380VAC-50Hz 3001765
400VAC-50Hz 3019505

230VAC-60Hz 930548 460VAC-60Hz 930548
575VAC-60Hz 931024
380VAC-50Hz 3001766
400VAC-50Hz 3019308

Wye Delta Winding

400VAC-50Hz 3019139
460VAC-60Hz 3019643
220VAC-60Hz 3019548

400VAC-50Hz 3001907
460VAC-60Hz 3019649
380VAC-50Hz 3019221

380VAC-60Hz 3019459

4

15 & 22 kW Electric Motor

930694 Shrink Tube 3001902 Metric inserts (8 if req’d)
MP 15/22 Non-Flooded Inlet End Bell 932234 Non-Flooded Inlet Bell 473403 Screw (4 req’d) torque 10-12 Nm (7-9 lb.ft.) 932233 Cover Plate 262418 O-ring

262412 o-ring

931009 Tie Strap (6 req’d)
930665 Adapter
474270 Screw (4 req’d) torque 24.5-30.5 Nm (19 – 22 lb. ft.)
473401 Screw (4 req’d) torque 10-12 Nm (7 – 9 lb. ft.)

296758 o-ring

Electrical Feedthru

MP15

MP22

Standard Winding

230VAC-60Hz 930662

230VAC-60Hz 929395

460VAC-60Hz 930661
575VAC-60Hz 930661
380VAC-50Hz 930662

460VAC-60Hz 930662
575VAC-60Hz 930661
380VAC-50Hz 930662

400VAC-50Hz

930662

Wye Delta Winding

400VAC-50Hz 3001904
380VAC-60Hz 3001904 460VAC-60Hz 3001904
220VAC-60Hz 3001905

400VAC-50Hz 3001904
380VAC-50Hz 3001904 460VAC-60Hz 3001904

5

15 & 22 kW Integrated Motor Pump – Single Pump

Pump Type PVQ20 & 32

PVQ40 & 45

PVH57

3001856 Remote compensator line (for all PVQ’s) 3001859 Remote compensator line (for all PVH ‘s) 3019063 IC tapping plate kit for PVH

PVH74 PVH98

930786 Single shroud 930833 Double shroud

3001651 B-C Adapter Kit (if req’d)
932106 3/4″ Sound Absorbing Material

**924581 Grommet

Case Drain
Outlet Position 12 o ‘clock 3 o ‘clock 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock

263497 o-ring 924585 Cap
**924578 Long Connector

930521 Screw (6 req ‘d)

929390 Cushion Strip

** 2 req ‘d, 1 req ‘d for non-flooded inlet.

Part # 930644 930645 930643 930648 930647 930632 930631 930636 930635 930640 930639

Load Sense Line 3001956 PVQ 3001848 PVH57 3001846 PVH74 3001845 PVH98
External Outlets See Table Below
929400 Sound Absorbing Material
Motor Outlets Couplings Hose Pump Inlets Pump Clamps Bolts O-rings See Table Below

Pump mtg. o-rings 401525 “B ” face 353264 “C ” face

930620 2.5 ” Clamp Flange AX214709 Bolts (4 req ‘d) torque 85-103 Nm (63-76 lb. ft.) Note: Use with all PVH & 35V pumps

473474 Pump Mtg. Bolts (2 req’d for “B ” face, vane or piston 4 req ‘d for “C ” face piston pump) torque to 85-103 Nm (63-76 lb. ft .)

473500 Pump Mtg. Bolts (2 req’d for “C ” face vane pumps) torque to 210-256 Nm (155-189 lb. ft.)

Pump Type
PVQ20/32 PVQ40/45 PVH57 PVH74 PVH98 20V
25V
35V

Extension O-ring Bolts Outlet

Inlet Pump

O-ring Bolts

930626 930627 924554 924554 924554 930887
924554
929384

396107 396105 262398 262398 262398 262393
262398
262401

N/A N/A AX-1074 AX-1074 AX-1074 AX-1074
AX-1074
298150

930778 930777 930621 930621 930619 930781
930781
930621

396107 262502 262407 262407 262411 263502 262404 262404 263502 262407

N/A N/A AX-199740 AX-199740 AX-214709
AX-199740

Flange Clamp

Outlet Motor to Pump

N/A

930780

N/A

930779

930622 930653

930620 930653

N/A

930779

N/A

930779

930622 930653

O-ring
263502 263502 262411 262411 262411 263502

Splined Coupling
584924 584924 877040 877040 877040 584924

Hose (cut to length) I.D. (in.) 1.25 ”
1.50 ”
2.00 ”
2.00 ”
2.00 ”
1.50 ”

Part

Clamps

Number (2 req ‘d)

930804 930805 930806 930806 930806 930805

931004 930870 924582 924582 924582 930870

263502 584924 1.50 ”

930805 930870

262411 877040 2.00 ”

930806 924582

6

15 & 22 kW Integrated Motor Pump

930666 Air Bleed Tag 930443 Screw

930670 Caution Tag 930443 Screw

388122 Large Threaded Plug 263504 o-ring
400221 Small Threaded Plug 263502 o-ring

930549 Conduit Box 930685 Gasket
930672 Inlet Port Tag 930443 Screw

Inlet End

930667 Drain Port Tag 930443 Screw

Pump End

930939 Blocking plate 262411 o-ring

930443 Label Screws

930821 Screws (28 req ‘d)

929370 Screws
931021 Neoprene 930669 Outlet Port Tag
929386 Access Cover 930441 Cable 929370 Screw (5 req’d)

930668 Case Drain Tag

930671 Lift Caution Tag 929379 Grommet

930674 Hydraulic Nameplate 930709 Overlaminate 930710 Backing 930443 Screw
930673 Electrical Nameplate 930709 Overlaminate 930710 Backing 930443 Screw
929376 Plug (4 req’d)

7

45 kW Electric Motor

End Bell Inlet 932232 Non-flooded 930664 Flooded

924577 Eye Bolt Spacer

49759 Bearing (2 req ‘d)

924561 Eye Bolt

473474 Screw (12 req ‘d) torque 85-103 Nm (63-76 lb.ft.)
924543 End Bell “C ” Face
929371 o-ring (2 req’d)
924567 Wave Washer

924583 Dampening Spacer (8 req ‘d) 471032 Washer (4 req’d)

Stator Housing

Rotor

MP45

Standard Winding

208VAC-60Hz 3019278
220VAC-60Hz 3001970
230VAC-60Hz 3019034 460VAC-60Hz 930478

208VAC-60Hz 3019279
220VAC-60Hz 3001971
230VAC-60Hz 3019035 460VAC-60Hz 924558

575VAC-50Hz 930834
380VAC-50Hz 3001733
380VAC-60Hz 3001747

575VAC-50Hz 931025
380VAC-50Hz 931043
380VAC-60Hz 3001764

400VAC-50Hz

3019409

3019410

Wye Delta Winding

230VAC-50Hz 3019623
380VAC-60Hz 3019512
380VAC-50Hz 3001931 400VAC-50Hz 3001913 500VAC-50Hz 3019196
575VAC-60Hz 3001559

230VAC-50Hz 3019624
380VAC-50Hz 3001929
380VAC-60Hz 3019513 400VAC-50Hz 3001911 500VAC-50Hz 3019197
575VAC-60Hz 3001560

473477 Screw (4 req’d) torque 85 -103 Nm (63 – 76 lb. ft.) 930474 Mounting Foot (2 req’d) 471989 Nut (4 req’d) torque 13 -16 Nm (9.5 – 12 lb. ft.)
8

45 kW Electric Motor
931009 Tie Strap (6 req’d) 930695 Shrink Tube
3001902 Metric inserts (8 if req ‘d) MP45 Non-Flooded Inlet End Bell
932232 Non-Flooded Inlet Bell
473403 Screw (4 req ‘d) torque 10-12 Nm (7-9 lb.ft.) 932233 Cover Plate 262418 O-ring

262412 o-ring
930665 Adapter
473401 Screw (4 req ‘d) torque 10-12 Nm (7.4 – 8.9 lb. ft.)
296758 o-ring 474270 Screw (4 req ‘d) torque 24,5-30,5 Nm (18 – 22 lb. ft.)

Electrical Feedthru
MP45
Standard Winding
208VAC-60Hz 930923
220VAC-60Hz 930923
230VAC-60Hz 930923
460VAC-60Hz 929395
575VAC-60Hz 929395
400VAC-50Hz 930924
Wye Delta Winding
230VAC-50Hz 3001686 380VAC-50Hz 3001905 400VAC-50Hz 3001905 500VAC-50Hz 3001905
380VAC-60Hz 3001905 575VAC-60Hz 3001905

9

45 kW Integrated Motor Pump – Single Pump

Remote Compensator Line: 3001859 for PVH57, 74, 98 3019065 for PVH131 3019063 IC Tapping plate kit for all PVH ‘s
930518 Short Enclosure 930519 Long Enclosure (Note: Cut long pump shroud for PVH74 & 98)

929400 Sound Absorbing Material

Pump Type PVH57 PVH74 PVH98 PVH131
3001628 C-B Adapter kit (if req ‘d)

**924581 Grommet

924578 o-ring 924585 Cap

Case Drain Outlet Position 12 o’clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 o ‘clock 9 o ‘clock

Part # 939632 930631 930636 930635 930640 930639 930947 932217 932218

Load Sense Control 3001848 3001846 3001845
3001842

External Outlets O-ring, Bolts See Table Below
473474 Pump Mtg. bolts torque 83 – 103 Nm (61 – 76 lb. ft.) (4 req ‘d) for “C ” face piston pump
473500 Pump Mtg. bolts torque 210 – 256 Nm (155 – 189 lb. ft.) (2 req ‘d) for “C ” face vane pump

**924578 Long Connector
930673 Electrical Nameplate 930709 Overlaminate 930710 Backing 930443 Screw

930521 Screw (6 req ‘d)

929390 Cushion Strip

353264 o-ring “C ” face

930674 Hydraulic Nameplate 930709 Overlaminate 930710 Backing 930443 Screw

End Bell Outlets Hose T-Bolt Clamps Pump Inlet Flange Clamps Bolts O-rings See Table Below

** 2 req ‘d, 1 req ‘d for non-flooded inlet.

Pump Type Extension O-ring Outlet

Bolts

Inlet Pump

O-ring

Bolts

Flange Clamp

PVH57 PVH74 PVH98 35V 45V
PVH131

924554 924554 924554 929384 930945
930946

262398 262398 262398 262401 262404
262401

AX-1074 AX-1074 AX-1074 298150 AX-10955
AX-10955

930621
930621
930619
3019111
930730 930777 (2) 930782
930957

262407
262407
262411
262407
262416 263502 (2) 263504
262411

AX-199740 AX-199740 AX-214709 AX-199740 AX-298171

930622 930622 930620 930622 N/A

AX-214709 930620

See expanded shroud parts for mounting a PVH131 or 45V on a MP45 electric motor.

Outlet Motor to Pump
924562
924562
924562
924562
930782 (3)

O-ring
263504 263504 263504 263504 263504 (3)

932107

263504

Hose
930806 930806 930806 930906 930805 (3)
930807

Hose Clamp (2 req ‘d)
924582
924582
924582
924582
930870 (6 req ‘d)

Splined Coupling
877045 877045 877045 877045 3019095

930933 877046

10

45 kW Integrated Motor Pump

930666 Air Bleed Tag 930443 Screw

930670 Caution Tag 930443 Screw

930672 Inlet Port Tag 930443 Screw

Inlet End

930667 Drain Port Tag 930443 Screw

Pump End

388122 Large thd. plug 263504 o-ring

931021 Neoprene 929370 Screws

930443 Label Screws

930821 Screws (28 req ‘d)

929376 Plug (4 req ‘d)

930669 Outlet Port Tag
929386 Access Cover 930441 Cable 929370 Screw (5 req’d)

930668 Case Drain Tag

930671 Lift Caution Tag 929379 Grommet

930657 Isolation Gasket 930475 Conduit Box

11

45 kW Integrated Motor Pump Expanded Shroud

For Mounting a PVH131 or 45V with a MP45 Electric Motor

MP75/92 Pump End Enclosure 3001645 Short 3001646 Long

932242 Riser (qty. 4) 474272 Screw (qty. 2 per riser) torque 24,5-30,5 Nm (18-22 lb.ft.)
470712 Washer (8 req ‘d)

3001876 Backing Plate (16 req ‘d) 471014 Nut (8 req ‘d) 474271 Screw (8 req’d)
932239 End Cover

932240 End Cover Adapter 12

75 & 92 kW Electric Motor
End Bell Inlet: 930908 flooded 931087 non-flooded
473474 Screw (16 req’d) torque 85-103 Nm (63-76 lb.ft.)
930917 Preformed Packing (2 req ‘d)

930913 Bearing (2 req ‘d)

930921 Dampening Pad (4 req ‘d)
924583 Dampening Spacer (4 req ‘d)
471032 Washer (4 req ‘d)
473477 Screw (4 req ‘d) torque 14-16 Nm (10-12 lb.ft.)

Stator Housing

MP75

MP92

Standard Winding

460VAC-60Hz 3001621

460VAC-60Hz 3001634

575VAC-60Hz 3001678

575VAC-60Hz 3001679

380VAC-50Hz 3001735

380VAC-50Hz 3001737

220VAC-60Hz 3001975

Wye Delta Winding

380VAC-60Hz 3019164

460VAC-60Hz 3001690

400VAC-50Hz 3019595

380VAC-50Hz 3001888

400VAC-50Hz 3019045

924561 Eye Bolt (2 req’d) 924577 Spacer (2 req’d)
930910 End Bell (Note: IMP assembly number or model code MUST BE SUPPLIED in order to machine the correct inlet pad(s) & pump mounting holes.
930914 Wave Washer

930916 Mounting Foot (2 req’d)

Rotor

MP75

MP92 Standard Winding

460VAC-60Hz 3001620

460VAC-60Hz 3001635

575VAC-60Hz 931026

575VAC-60Hz 931027

380VAC-50Hz 3001767

380VAC-50Hz 3001768

220VAC-60Hz 3001976

Wye Delta Winding

380VAC-60Hz 3019165
400VAC-50Hz 3019596

460VAC-60Hz 3001809
380VAC-50Hz 3001889
400VAC-50Hz 3019046

13

75 & 92 kW Electric Motor

931009 Tie Strap (6 req’d)

930696 Shrink Tube

262412 o-ring
474270 Screw (4 req ‘d) torque 24,5-30,5 Nm (19 – 22 lb. ft.) 930665 Adapter * 3001687 ** 3001982

589919 ** 262385 296758 o-ring

Electrical Feedthru

MP75

MP92

Standard Winding

460VAC-60Hz 930924

460VAC-60Hz 930923

575VAC-60Hz 930924
380VAC-50Hz 930923

575VAC-60Hz 930923
380VAC-50Hz 930923

220VAC-60Hz 3001978

Wye Delta Winding

380VAC-60Hz 3001686
**400VAC-50Hz 3001895
460VAC-60Hz 3001686
380VAC-50Hz 3001895
400VAC-50Hz 3001895

3001902 Metric Inserts (8 if req’d)

473401 Screw (4 req ‘d) torque 10-12 Nm (7.4 – 8.9 lb. ft.)

MP75/92 Non-Flooded Inlet End Bell
931087 Non-Flooded Inlet Bell
3001682 Screw (4 req ‘d) torque 85-103 Nm (63-76 lb.ft.)
931088 Cover Plate

931089 O-ring

262411 O-ring
AX-199740 Screw (4 req ‘d) torque 85-103 Nm (63-76 lb.ft.)

931090 Drain Port Plate

14

75 & 92 kW Integrated Motor Pump – Single Pump

3001645 Short Enclosure 3001646 Long Enclosure

3019065 Remote Compensator Line for all PVH ‘s 3016063 IC Tapping Plate Kit for all PVH ‘s
473474 Pump Mtg. Bolts (4 req ‘d for “C ” face piston pump) torque 83-103 Nm (61-76 lb.ft.) 353264 “C ” face mtg. o-ring
473500 Pump Mtg. Bolts (2 req ‘d for “C ” face vane pump) torque 210-256 Nm (155-189 lb. ft.)

**924581 Grommet

Pump Type PVH57 PVH74 PVH98
PVH131

Case Drain Outlet Position 12 o’clock 3 & 9 o ‘clock 12 o ‘clock 3 & 9 o ‘clock 12 o ‘clock 3 o ‘clock 9 o ‘clock 12 o ‘clock 3 o ‘clock 9 o ‘clock

Part # 932111 932212 932202 932203 932205 932206 932207 930947 932217 932217

3001842 Load Sense Control Line for all PVH ‘s
External Outlets O-ring, Bolts See Table Below

924578 o-ring 924585 Cap

**924578 Long Connector

930673 Electrical Nameplate

930521 Screw

930709 Overlaminate

(7 req ‘d)

930710 Backing

930443 Screw

930674 Hydraulic Nameplate

930709 Overlaminate

930710 Backing

** 2 req ‘d, 1 req ‘d for non-flooded inlet.

930443 Screw

930620 2.5 ” Clamp Flange AX-214709 Screw torque 85-103 Nm (63-76 lb.ft.) (Note: Use with all PVH & 35V pumps)
929390 Cushion Strip

End Bell Outlets Hose T-Bolt Clamps Pump Inlet Flange Clamps Bolts O-rings See Table Below

Pump Type
PVH57 PVH74 PVH98

Extension Outlet
930949
930949
930949

O-ring
262398 262398 262398

Bolts
AX-1074 AX-1074 AX-1074

PVH131 35V

930946 930944

262401 262401

AX10955
298150

45V

930945 262404 AX-

10955

Inlet Pump

O-ring

930962 930961 930941

262407 262407 262411

930957 262411

930964 262407

930973 262416

Bolts
199740 199740 AX214709 AX214709 AX199740 AX214765

Flange Clamp
930622 930622 930620
930620
930622
930971

Outlet Motor to Pump 930960 930960 930959
930959
930963
930969*

O-ring
262411 262411 262411 262411 262411 262416

Hose Clamp (qty 2) 924582 924582 930933
930933
924582
930972

Splined Hose Coupling

930938 930938 930938

930806 930806 930807

930937 930807

930940 930806

930940 930808

Use with 930971 clamp flange AX-214765 screw.

15

75 & 92 kW Integrated Motor Pump

930666 Air Bleed Tag 930443 Screw

930670 Caution Tag 930443 Screw

929400 Sound Absorbing Material

930672 Inlet Port Tag 930443 Screw

Inlet End 930443 Label Screws

930667 Drain Port Tag 930443 Screw
930821 Screws (28 req ‘d)

Pump End

929370 Screws 931021 Neoprene

929376 Plug (4 req’d)

930669 Outlet Port Tag
929386 Access Cover 930441 Cable 929370 Screw (5 req ‘d)

930668 Case Drain Tag

930671 Lift Caution Tag

929379 Grommet (2 req ‘d)
930685 Isolation Gasket 930475 Conduit Box

Rewinding Procedure for all Integrated Motor Pumps 1. Remove end bells, discard o-rings.
2. Remove rotor and wave washer.
3. Remove feed-thru and adaptor plate, discard the o-rings.
4. Remove the stator anti-rotation pin plugs, if so equipped, discard the o-rings.
5. The stator is not removed from the housing, treat them as a unit.

6. Heat in a furnace to 600 F for 6 hours, remove debris.
7. Shot blast stator with glass beads, do not use sand.
8. Clean with an air drying solvent, no water.
9. Replace adaptor plate and feed-thru using new o-rings, torque screws to specification.
10. Reline stator slots with no less than Class H insulators.

11. Use a standard rewind procedure with Class H insulation.
12. Hook up stator and feed-thru leads for proper operating voltage.
13. Braze leads with copper silver alloy rod (trade name Fluff copper) if available.
14. No additional flux, if possible, or crimps are used in the hook-up.
15. Clean, trim, and smooth out the joints.

16

16. Use glass filled tubing for insulation, do not use tape .
17. Lace connections to the butt winding with heat shrinking polyester ribbon .
18. High potential test voltages in accordance with NEMA MG1-13.0 3 Section B Induction Motors, and NEMA 1-3.01 Sections 3.01.6 and 3.01.12 must be followed.
19. The stator and housing must not be dipped in varnish .
20. To insula te the stator, use a pour-thru varnish, Dolph Corp. recommends CC 1049. Refer to their data sheet Dolphon CC 1049 Polyester Pour on Resin Kit Class H, for application information.
21. Rea ss emble the rotor, wave washer, and end bells with new o-ring and torque to s pecifications.
22. Bench test.
23. T orque specifications and hardware may be found in the overhaul and service parts literature .
24. Internal cleanliness is extremel y important. Protect internal surfaces and rotation mechanism from debris and airborne dirt .

Supporting Literature
Th e following literature items can be ordered through your local Vicker s Distributor.

PVQ P iston P umps #GB- C- 213 2
PVQ Service Literature : Overhaul Manual, I-3230- S PVQ20/32 I-3233-S PVQ40/45 I-3234-S

PVH Piston Pumps #GB-C-201 0

PVH Service Literature :

Overhaul Manual, M-2210-S

PVH57

M-2206-S

PVH74

M-2207-S

PVH98 M-2208-S

PVH131 M-2209-S

V- Series Vane Pumps #56 0

Vane Pump Service Literature :

Overhaul Manual, I-3157- S

20V

I-3195-S

25 V

I-3196-S

35V

I -3197-S

45V

I -3199-S

2520V

I-3200-S

2525V

I-3212-S

3520V

I-3202-S

3525V

I-3203-S

4520V

I-3204-S

4525V

I-3208-S

4535V

I-3209-S

Systemic Contamination Control #561
Fluid Analysis Service #588
Noise Control in Hydraulic Systems #510

Printed in U.S.A
17

· Cartridge valves
· DCV directional control
valves
· Electric converters
· Electric machines
· Electric motors
· Gear motors
· Gear pumps
· Hydraulic integrated
circuits (HICs)
· Hydrostatic motors
· Hydrostatic pumps
· Orbital motors
· PLUS+1® controllers
· PLUS+1® displays
· PLUS+1® joysticks and
pedals
· PLUS+1® operator
interfaces
· PLUS+1® sensors
· PLUS+1® software
· PLUS+1® software services,
support and training
· Position controls and
sensors
· PVG proportional valves
· Steering components and
systems
· Telematics

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster. Danfoss Power Solutions your strongest partner in mobile hydraulics and mobile Go to www.danfoss.com for further product information. outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
Local address:

Hydro-Gear www.hydro-gear.com
Daikin-Sauer-Danfoss www.daikin-sauer-danfoss.com

Danfoss Power Solutions (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000

Danfoss Power Solutions GmbH & Co. OHG Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0

Danfoss Power Solutions ApS Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222

Danfoss Power Solutions Trading (Shanghai) Co., Ltd. Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.