Danfoss MCB 150 VLT Safety Coated Installation Guide

Danfoss MCB 150 VLT Safety Coated

Product Information

Specifications

• Compatible Product Series: FC 302, FCD 302
• Cabling Requirements: PELV-supplied signals, compliant with EN IEC 60204

Product Usage Instructions

• Ensure to follow all safety instructions provided in the manual during installation and usage of the product.

Installing the Option

1. Disconnect power from the drive.
2. Remove the LCP, terminal cover, and LCP frame from the drive.
3. Write down the serial number and order number of the safety option for use during commissioning.
4. Fit the safety option in slot B as per the illustrations section.

For drives ordered with a safety option pre-installed, follow the provided instructions to enable the STO functionality and connect the necessary wires.

Cabling Requirements

• Ensure all signals to the safety option are PELV supplied and comply with EN IEC 60204.
• Follow proper wiring guidelines to prevent short circuits and ensure compliance with safety standards.

Wiring the Option

1. Remove the jumper wire between control terminals 37 and 12/13.
2. Connect control cables to the safety option as required.
3. Relieve the cable with the enclosed cable strips.
4. Fit the extended LCP frame and terminal cover.
5. Connect power to the drive.

FAQ

• Q: What should I do if a short circuit occurs?
• A: If a short circuit occurs, it is no longer possible to switch off the drive with terminal 37. Ensure proper cabling and follow EN ISO 13849-2 guidelines for protected cable installation.

Instructions

Safety and Installation Awareness

• Before starting installation, read and understand this installation guide while paying attention to all safety guidelines and precautions.
• Additional documentation can be accessed by scanning the QR code on the front cover. MyDrive® ecoSmart™ and pc tools can be downloaded at www.danfoss.com.

Compatible Product Series

Table 1: Compatible Product Series

Installing the Option

NOTICE

• Place the VLT® AutomationDrive FC 302 with safety option (including connection between S37 (terminal 12) on the VLT® Safety Option MCB 15x and terminal 37 on the control card) in an IP54 enclosure as per IEC 60529.

NOTICE

• VLT® SAFETY OPTION MCB 152 IN VLT® DECENTRAL DRIVE FCD 302
• The VLT® Safety Option MCB 152 is only available factory-mounted for the VLT® Decentral Drive FCD 302. Thus, there is only electrical installation required when using the option in this drive.

Procedure

1. Disconnect power from the drive.
2. Remove the LCP, the terminal cover, and the LCP frame from the drive.
3. Write down the serial number and order number of the safety option for use during the commissioning process.
4. Fit the safety option in slot B. See the location of the option slots in section 1 in the Illustrations section.

When a drive is ordered with a safety option, the option is factory mounted in the drive. The only action needed is the following:
Remove the jumper wire between T12/13 and T37 and connect S37 (T12 from safety option) to T37 for STO functionality.
Connect wires to the terminals of the option according to the need of the setup.

Cabling Requirements

CAUTION
If a short circuit occurs, it is no longer possible to switch off the drive with terminal 37.
NOTICE
All signals to the safety option must be PELV supplied and comply with EN IEC 60204.
Follow these guidelines to ensure proper wiring:

Installations

• Use appropriate wiring to prevent short circuits to a supply line or between the inputs.
• Use separate multi-core cable for supply voltage to avoid short circuits between the cable from the output (S37) and the 24 V DC supply line.
• Connect shields at both ends to the grounded enclosures through a good electrical connection and through a large surface area.
• Connect cable shields as close as possible to the cabinet cable entry.
• If possible, intermediate terminals should not interrupt cable shields.
• Retain cable shields for both power cables and data cables using the appropriate EMC clamps. Ensure that the shield connection for control cables has a low induction.

NOTICE
If short circuits and cross circuits can be expected with safety-related signals, and if they are not detected by upstream devices, protected cable installation is required as per EN ISO 13849-2.

Wiring the Option

• For detailed information about wiring the control cables and configuring the safety option, refer to the VLT® Safety Option MCB 150/151 Installation Guide or VLT® Safety Option MCB 152 Installation Guide.

Procedure

1. Remove the jumper wire between control terminals 37 and 12/13 (24 V).
   Cutting or breaking the jumper is not sufficient to avoid short-circuiting.

2. For FC 302, connect the safe output S37 on the safety option to terminal 37 on the control card (maximum length of this
   wire is 100 mm (3.9 in)). For FCD 302, connect terminal B12 (safe output S37 on the safety option) to terminal 37 on the
   terminal block. Section 2 in the Illustrations section shows the connection for both drive series.

   • For VLT® Safety Option MCB 151 only: If the drive is fitted with VLT® Sensorless Safety Option MCB 159, additionally remove the protective cap from the wire “TER4:ENC A” of the MCB 159 and connect it to terminal 4 (ENC A) of the MCB 151, see section 2A in the Illustrations section.

3. If required, connect the control cables to the safety option and relieve the cable with the enclosed cable strips.

4. Remove the knock-out in the extended LCP frame so that the option fits underneath the frame.

5. Fit the extended LCP frame and the terminal cover.

6. Fit the LCP or blind cover in the extended LCP frame.

7. Connect power to the drive.

Illustrations

EU DECLARATION OF CONFORMITY

CONTACT

Danfoss A/S

• 6430 Nordborg
• Denmark
• CVR nr.: 20 16 57 15
• Telephone: +45 7488 2222
• Fax: +45 7449 0949

Danfoss A/S

• Ulsnaes 1
• DK-6300 Graasten
• vIt-drives.danfoss.com

Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

References

• Search | Danfoss
• Global AC drive manufacturer - Danfoss Drives | Danfoss

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