LASER 8942 Flywheel Locking Tool Instructions

July 16, 2024
Laser

LASER 8942 Flywheel Locking Tool

Specifications:

  • Part No. : 8942
  • Product : Flywheel Locking Tool
  • Compatibility : HEV & PHEV Hyundai & Kia vehicles
  • OEM Reference : 09231 3D200

**Product Information

**

The Laser 8942 Flywheel Locking Tool is designed specifically for hybrid and plugin hybrid vehicles from Hyundai and Kia. It locks into the back of the flywheel/drive plate from underneath the vehicle. The specially shaped pawl locks into the drive plate to allow removal and re-torquing of the crankshaft pulley.

Components:

  • A: 2 x Mounting Frame Bars
  • B: M12 Centre Bolt with Locking Quadrant
  • C: 2 x M12 x 1.75mm Nuts
  • D: 2 x 7.5mm Spacers
  • E: 1 x 10mm Spacer
  • F: 1 x M10 x 50mm Bolt + Washer
  • G: 1 x M10 x 60mm Bolt + Washer

Product Usage Instructions

  1. Assembling the Flywheel Locking Tool
    Follow the assembly instructions provided in the manual. Ensure all components are securely attached as per the diagram.

  2. Safety Precautions
    Always refer to manufacturer-specific data and instructions. For hybrid vehicles, follow safety recommendations to prevent electric shock. Use appropriate personal protective equipment (PPE) as specified by the vehicle manufacturer.

  3. Operating Instructions
    When using the tool, observe the manufacturers’ tightening sequence and torques for the front cover bolts to ensure proper functionality

Introduction

Designed specifically for the hybrid and plugin hybrid vehicles from Hyundai and Kia. The Laser 8942 locks into the back of the flywheel/ drive plate from underneath the vehicle. The flywheel/drive plate on the vehicles listed does not have a ring gear, so the 8942 specially shaped pawl is designed to lock into the back of the drive plate to lock the engine and allow removal and re- torqueing of the crankshaft pulley.

  • Applications include: HEV & PHEV – Hyundai Tucson, Sante Fe; Kia Sportage, Sorento.
  • Lock the crankshaft to allow easy removal and refitting of the crankshaft pulley.
  • Specially shaped locking pawl locks in to the back of the drive plate.
  • Equivalent to OEM ref. 09231 3D200 for applications listed.

Components

Instructions

The information given here is for reference only. Laser Tools recommends the use of manufacturer data or Autodata. Laser Tools cannot be held responsible for damage to engine or personnel whilst using this tool kit.

ALWAYS REFER TO MANUFACTURER-SPECIFIC DATA AND INSTRUCTIONS.

Warning : Hybrid drive vehicles (including PHEV & MHEV):
Where the vehicle is a hybrid electric vehicle there may be a risk of injury due to electric shock. Please ensure all manufacturers’ safety recommendations are followed at all times including any relevant HV disconnection processes and the use of appropriate PPE as specified by the vehicle manufacturer. No liability is accepted by the Tool Connection for injury or shock to personnel, property or equipment, however caused.

Assemble the flywheel locking tool as shown in figure 1

Fitting the flywheel tool

  • Remove the following components: Lower engine tray Small plastic cover on lower side of the flywheel/drive plate housing
  • Align the drive plate/flywheel as shown in figure 2.
  • Fit the locking tool as shown in figure 3 and tighten all nuts and bolts ensuring the locking quadrant is in contact with the drive flange/ flywheel.
  • IMPORTANT – Ensure bolts (F) and (G) are used in the locations shown.

Safety Warnings – please read

  • Wear eye and hand protection when using this tool kit.
  • Always carefully clean the tool components after each use.
  • Keep the tool components safe and tidy in the supplied case.
  • Do not use the kit for any purpose other than for which it is designed.

Our products are designed to be used correctly and with care for the purpose for which they are intended. No liability is accepted by the Tool Connection for incorrect use of any of our products, and the Tool Connection cannot be held responsible for any damage to personnel, property or equipment when using the tools. Incorrect use will also invalidate the warranty. If applicable, the applications database and any instructional information provided has been designed to offer general guidance for a particular tool’s use and while all attention is given to the accuracy of the data no project should be attempted without referring first to the manufacturer’s technical documentation (workshop or instruction manual) or the use of a recognised authority such as Autodata. It is our policy to continually improve our products and thus we reserve the right to alter specifications and components without prior notice. It is the responsibility of the user to ensure the suitability of the tools and information prior to their use.

www.lasertools.co.uk

Distributed by The Tool Connection Ltd

Guarantee

If this product fails through faulty materials or workmanship, contact our service department direct on: +44 (0) 1926 818186. Normal wear and tear are excluded as are consumable items and abuse.

www.lasertools.co.uk

FAQ

Q: Is this tool compatible with all Hyundai and Kia hybrid vehicles?
A: The Laser 8942 Flywheel Locking Tool is specifically designed for hybrid and plugin hybrid vehicles from Hyundai and Kia. Ensure compatibility with your vehicle model before use.

Q: What safety precautions should I take when using this tool?
A: For hybrid vehicles, follow all safety recommendations to prevent electric shock. Always refer to manufacturer data and wear appropriate PPE.

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

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