Char-Broil 466721911 BBQs Gas Grills User Guide

Char-Broil 466721911 BBQs Gas Grills

Specifications

• Model: 466721911
• Assembly Time: 30 minutes
• Country of Origin: China
• Intended Use: Outdoor residential use only

Product Usage Instructions

Safety Instructions

It is crucial to follow all safety guidelines provided in the manual to ensure safe operation of the grill. The safety symbols and warnings must be understood and adhered to at all times.

First Time Use

1. Read the Assembly Manual thoroughly and ensure the grill is correctly assembled.
2. Remove all Point-of-Purchase advertising material from the grill surfaces before using it for the first time.
3. Operate the grill on its highest setting for 15-20 minutes before cooking to eliminate manufacturing oils.

Frequently Asked Questions

Q: Can I use this grill for commercial purposes?

A: No, this grill is designed for residential use only. Could you not use it for commercial cooking?

Q: What should I do if I smell gas while using the grill?

A: In case of a gas smell, follow these steps:

1. Shut off the gas to the appliance immediately.
2. Extinguish any open flame.
3. Open the lid of the grill.
4. If the gas odor persists, avoid the appliance and contact your gas supplier or fire department.

Q: Is it safe to repair or alter the grill’s hose/valve/regulator?

A: No, attempting to repair or modify these components can void your warranty, create a gas leak risk, and lead to fire hazards. Only use authorized replacement parts from the manufacturer.

IMPORTANT: Fill out the product record information below.

Safety Symbols

• The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
• DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

DANGER If you smell gas:

1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If the odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

• CAUTION For residential use only. Could you not use it for commercial cooking?
• THIS GRILL IS FOR OUTDOOR USE ONLY.
• Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER:

• Leave this manual with the consumer.

CONSUMER:

• Keep this manual for future reference.

WARNING:

• Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION:

• Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.

WARNING CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects, or other reproductive harm.
   • Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas.
• Grill installation must conform with local codes, or in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be electrically grounded under local codes, or National Electrical Code, ANSI / NFPA 70, or Canadian Electrical Code, CSA C22.1.
• Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety-certified for use in the United States and/or Canada only. Do not modify for use in any other location. The modification will result in a safety hazard.
• WARNING Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect.
• Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by the manufacturer.
• CAUTION Using pots larger than 6 quarts in capacity could exceed the weight limit of the side burner shelf or side shelf, failing grill cart components.

GRILLING GUIDE

Getting Started

First Time Use

• Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use.
• We recommend operating your grill on its highest setting for 15-20 minutes before your first use. This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

• This gas grill has been designed, engineered, and tested to be used with flame tamers or heat distribution plates to provide more even heating, improve the cleaning process, and reduce flare-ups.
• The addition of after-market lava rocks, charcoal, or briquettes of any type will cause poor combustion and increase the likelihood of a grease fire and is not recommended.
• Using briquettes, lava rock, or charcoal in this grill will void your warranty.
• For extra smoke flavor, we recommend using a smoker box with wood chips.

Temperature

• The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface.
• Note: Since 1995, all regulators (the part that attaches to the gas tank to regulate the flow of gas) have included a safety feature that restricts gas flow in the event of a gas leak.
• You can inadvertently activate this safety feature without having a gas leak.
• This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve.
• If the gas regulator safety feature activates, the grill will only reach temperatures between 250°F and 300°F even with all burners on the high setting.

If your grill is not getting hotter than 250°F to 300°F these steps should be taken first to reset the gas regulator safety device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put excessive force on the valve at the fully open position to avoid damaging the valve.
8. Turn on the appropriate control knob and light the grill per the instructions on the control panel.

• An illustration of this process is included in this Product Guide. See the Troubleshooting section for additional information.

Pre-Heating Your Grill

• Just like your home oven, your grill should be pre-heated to provide optimum performance. Pre-heat the grill on high for 10-15 minutes – longer if weather conditions require.
• Please refer to the lighting instructions inside the Product Guide if you have questions about how to light your grill. A match-light chain and hole are provided for your convenience.

GRILLING GUIDE – Grilling 101

• Outdoor grilling is quite simple. You’ll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time.
• This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking technique and required cooking time, and optimize the use of your grilling area.

Direct Cooking

• Direct cooking involves grilling your meat directly over high heat. It is perfect for searing steaks, chops, and other smaller pieces of meat and vegetables that quickly make their way to the table.

Indirect Cooking

• Indirect cooking utilizes select burners to circulate heat throughout the grill, without direct contact between the meat and the flame. The meat is placed over the burner that is ‘off’.
• This method is generally used to slow-cook large cuts of meat and poultry. A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean-up.

Rotisserie Cooking

• Rotisserie cooking is best for ’round’ meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed.
• Rotisserie cooking is best done in front of a special rotisserie burner, or utilizing an indirect cooking burner arrangement. A pan can be placed underneath the meat to catch grease and food drippings and helps minimize clean-up.

Food Safety

• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:
• Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat.
• Separate: Separate raw meats from ready-to-eat foods to avoid cross-contamination. Use a clean platter and utensils when removing cooked foods.
• Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly.

GRILLING GUIDE – Tips & Tricks

• Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions.
• In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat’s internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.

Internal Meat Temperatures

• Meat cooked on a grill often browns very fast on the outside. Therefore, use a meat thermometer to ensure it has reached safe internal temperatures.

USDA Recommended Safe Minimum Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts| 145° F
Fish| 145° F
Pork| 160° F
Beef, Veal, Lamb Ground| 160° F
Egg Dishes| 160° F
Turkey, Chicken & Duck Whole, Pieces & Ground| 165° F

• Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at www.isitdoneyet.gov

Sauces

• Sauces containing sugars and fats can cause flare-ups, and your food may burn. In general, apply these sauces during the final 10 minutes of cooking.
• Keep in mind, the use of excessive sauces or glazes will also require extra cleaning afterward.

Marinades and Rubs

• To enhance the flavor of grilled foods, a liquid marinade or dry rub can be used before cooking. Meat can be either soaked or injected with liquid marinade up to 24 hours before grilling.
• Dry rubs can be applied directly to the meat immediately before grilling.

Wood Chips

• For extra smoke flavor when grilling, try adding wood chips. Soak the chips in water for approximately 30 minutes before adding them to a smoke box or pan.
• Place a smoke box or pan on top of the cooking grate above the flame.
• Turn the grill on high until the wood starts to smoke. Reduce heat to the desired temperature for cooking, and place food on the cooking grate as desired.
• Close the lid to retain more smoke.
• Hardwood varieties that work particularly well with grilled foods include Alder, Apple, Cherry, Grapevines, Hickory,
• Mesquite, Oak, Rosemary, and Sassafras.

Skewers

• Metal skewers should be flat, with long handles. Round skewers allow food to roll when turned, so it may not cook as evenly.
• Use metal skewers when cooking meat kabobs. Wooden skewers should be soaked in water for an hour before use, and are best used for quick cooking foods such as vegetables and fruits.

Utensils

• Use tongs or a spatula to handle the food instead of a fork, and don’t turn the food too often. Piercing the food with a fork will release juices that you want in the meat, and may cause flare-ups.

GRILLING GUIDE – Cleaning Your Grill

Why Clean?

• We’ve all heard the saying, ‘An ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean.

Routine Care

• Periodic cleaning of this grill is necessary, as grill fires can occur when grease and food debris collect in the bottom of the grill.
• After each use, remove any remaining food particles from the cooking grate and inside of the grill using a grill brush. Do this after the grill has cooled down, yet is still warm.
• It is much easier to clean food particles while warmth is still present than after the food particles have completely cooled and hardened.
• This grill is not designed to be ‘burned off’ by closing the lid and turning the burners on High for an extended time.
• The excessive heat generated can cause leftover grease to catch fire and can cause permanent damage to your grill.

General Cleaning

• Plastic parts: Wash with warm soapy water and wipe dry. Do not use abrasive cleaners, degreasers, or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or glass cleaner. Use non-abrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or non-abrasive cleaner and warm water. Wipe dry with a soft non-abrasive cloth.
• Stainless steel surfaces: Stainless steel can rust under certain conditions. This can be caused by environmental conditions such as chlorine or salt water, or improper cleaning tools such as wire or steel wool.
• It can also discolor due to heat, chemicals, or grease build-up. To maintain your grill’s high-quality appearance, wash with mild detergent and warm water, or use a stainless steel grill cleaner.
• Baked-on grease deposits may require the use of an abrasive plastic cleaning pad.
• Use only in the direction of the brushed finish to avoid damage. Do not use an abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces before grilling. It is not recommended to clean cooking surfaces while the grill is hot.

Storing Your Grill

• Clean cooking grates.
• Store the grill in a dry location.
• When LP cylinder is connected to the grill, store it outdoors in a well-ventilated space and out of reach of children.
• Cover the grill if stored outdoors. Choose from a variety of grill covers offered by the manufacturer.
• Store the grill indoors ONLY if the LP cylinder is turned off, disconnected, and removed from the grill. Never store the LP cylinder indoors.
• When removing the grill from storage, follow the ‘Cleaning the Burner Assembly’ instructions in the Use and Care section of the Product Guide.

Critters

• Spiders like to make their homes in the venturi tubes of grills. These must be inspected and cleaned regularly to ensure there are no blockages. Refer to the Use and Care portion of this Product Guide for complete information.

USE AND CARE

DANGER NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.
• An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with a risk of property damage, serious injury, or death.
• If you see, smell, or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport, and Storage

• Turn OFF all control knobs and the LP cylinder valve. Turn the coupling nut counterclockwise by hand only – do not use tools to disconnect. Loosen the cylinder screw beneath the bottom shelf, then lift the LP cylinder up and out of the cart.
• Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use the safety cap as directed may result in serious personal injury and/or property damage.
• A disconnected LP cylinder in Valve storage or being transported must have a safety cap installed (as shown).
• Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio, or other building.
• Never leave an LP cylinder inside a vehicle that may become overheated by the sun.
• Do not store an LP cylinder in an area where children play.

LP Cylinder

• The LP cylinder used with your grill must meet the following requirements:
• Use LP cylinders only with these required measurements: 12″ (30.5cm) (diameter) x 18″ (45.7 cm) (tall) with a 20 lb. (9 kg.) capacity maximum.
• LP cylinders must be constructed and marked under specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres, and tubes for transportation of dangerous goods.
• Transport Canada (TC). See LP cylinder collar for marking.

LP cylinder valve must have:

• Type 1 outlet compatible with regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection OPD Hand Wheel Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include a collar to protect the LP cylinder valve. Always keep LP cylinders in the upright position during use, transit, or storage.
• LP cylinder in the upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless, and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.
• LP dealer must purge the new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. The volume of propane in the cylinder will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close the LP cylinder valve and call the local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from the LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for the nearest certified LP dealers.

LP Cylinder Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test, and certify their cylinders.
• Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the “LP Cylinder” section of this manual.
• Always keep new and exchanged LP cylinders in an upright position during use, transit, or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting to grill.
• Place a dust cap on the cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test For your safety

• The leak test must be repeated each time the LP cylinder is exchanged or refilled.
• Do not smoke during the leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas-fired or electrical appliances.
• During the leak test, keep the grill away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution.
• Brush the soapy solution onto areas indicated by arrows in the figure below.
• Do not use household cleaning agents. Damage to gas train components can result.
• WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Connecting the Regulator to the LP Cylinder

1.  LP cylinder must be properly secured onto the grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn the LP cylinder OFF by turning the hand-wheel clockwise to a full stop.
4. Remove the protective cap from the LP cylinder valve. Always use a cap and strap supplied with a valve.
   • Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
5. Hold the regulator and insert the nipple into the LP cylinder valve. Hand-tighten the coupling nut, holding the regulator in a straight line with the LP cylinder valve so as not to cross-thread the connection.
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance.
   • An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

• NOTE: If you cannot complete the connection, disconnect the regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
• DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in an explosion, fire, severe personal injury, or death.

WARNING

• Outdoor gas appliance is not intended to be installed in or on a boat.
• Outdoor gas appliance is not intended to be installed in or on an RV.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
• Do not use the grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire department.
• If you cannot stop a gas leak, immediately close the LPcylinder valve and call the LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.
2. Be sure the regulator is tightly connected to the LP cylinder.
3. Completely open the LP cylinder valve by turning the hand wheel counterclockwise. If you hear a rushing sound, turn the gas off immediately. There is a major leak at the connection. Correct before proceeding.
4. Brush soapy solution onto areas circled below, or other similar fittings on your grill.
5. If “growing” bubbles appear, there is a leak. Close the LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.
6. Always close the LP cylinder valve after performing the leak test by turning the hand wheel clockwise.

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near the grill.
• Keep the grill area clear and free from materials that burn.
• Do not block holes in the sides or back of the grill.
• Check burner flames regularly.
• Use the grill only in a well-ventilated space. NEVER use in an enclosed space such as a carport, garage, porch, covered patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)
• Use a grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

Apartment Dwellers:

• Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
• NEVER attempt to light the burner with the lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
• Never operate the grill with the LP cylinder out of the correct position specified in assembly instructions.
• Always close the LP cylinder valve and remove the coupling nut before moving the LP cylinder from the specified operation position.

Safety Tips

• Before opening the LP cylinder valve, check the coupling nut for tightness.
• When the grill is not in use, turn off all control knobs and LP cylinder valves.
• Never move the grill while in operation or still hot.
• Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
• The maximum load for the side burner and side shelf is 10 lbs.
• The grease tray must be inserted into a grill and emptied after each use. Do not remove the grease tray until the grill has completely cooled.
• Clean the grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on the cooking surfaces before grilling.
• It is not recommended to clean cooking surfaces while the grill is hot.
• If you notice grease or other hot material dripping from the grill onto the valve, hose, or regulator, turn off the gas supply at once.
• Determine the cause, correct it, and then clean and inspect the valve, hose, and regulator before continuing.
• Perform a leak test.
• Keep ventilation openings in the cylinder enclosure (grill cart) free and clear of debris.
• Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during operation. This will not affect the safety or use of a grill.
• If you have a grill problem see the Troubleshooting Section.
• If the regulator frosts, turn off the grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
• Putting out grease fires by closing the lid is not possible. Grills are well-ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn the knobs and LP cylinder off.
• Do not leave a grill unattended while preheating or burning off food residue on HI. If the grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Ignitor Lighting

Do not lean over the grill while lighting.

1. Turn OFF the gas burner control valves.
2. Turn ON the gas at the LP cylinder.
3. Open the lid during lighting.
4. To ignite, turn the IGNITION BURNER knob to the HI position.
5. Push the IGNITOR button rapidly.
6. If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes, and repeat the lighting procedure.
7. Ignite the remaining burners by turning to the HI position, starting with the burners closest to the IGNITION BURNER first.
   • If ignition still does not occur, follow match-lighting instructions.
   • Lighting instructions are continued on the next page

• WARNING Turn controls and gas source or tank OFF when not in use.
• CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.
• If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with the risk of injury.

Match-Lighting

Do not lean over the grill while lighting.

1. Turn OFF the gas burner control valves.
2. Turn ON the gas at the LP cylinder.
3. Open the lid during lighting.
4. Place match into match holder (hanging from side of cart). Strike the match.
5. Place the lit match through the match light hole and near the burner. Push in and turn the left knob to the HI position. Be sure the burner lights and stays lit.
6. Light adjacent burners in sequence by pushing knobs in and turning to the HI position.
   • NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

1. Turn OFF the gas burner control valves.
2. Turn ON the gas at the LP cylinder.
3. To ignite the SIDEBURNER, open the sideburner cover.
4. Turn the sideburner knob to the HI position. Push the IGNITOR button rapidly.
5. If the sideburner does not light in 5 seconds, turn the knob to OFF, wait 5 minutes, then repeat the lighting procedure.

Sideburner Match Lighting

1. Turn ON the gas at the LP cylinder.
2. Hold a lit match to any port on the burner. Push in and turn the sideburner knob to the HI position Be sure the burner lights and stays lit.

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in the LOW position than seen on HI. Perform burner flame check on sideburner, also.
• Always check the flame before each use. If only a low flame is seen refer to “Sudden drop or low flame” in the Troubleshooting Section.

Turning Grill Off

• Turn all knobs to the OFF position. Turn the LP cylinder OFF by turning the hand-wheel clockwise to a full stop.

Ignitor Check

• Turn the gas off at the LP cylinder. Press and hold the electronic ignitor button. “Click” should be heard and a spark seen each time between each collector box or burner and electrode. See Troubleshooting” if no click or spark.

Valve Check

• Important: Make sure the gas is off at the LP cylinder before checking the valves. Knobs lock in position. To check valves, first push in knobs and release, knobs should spring back.
• If the knobs do not spring back, replace the valve assembly before using the grill.
• Turn knobs to LOW position then turn back to position. Valves should turn smoothly.

Hose Check

• Before each use, check to see if the hoses are cut or worn.
• Replace damaged hoses before using the grill. Use only the valve/hose/regulator specified by the manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted).
• Apply a strong solution of detergent and water or use a grill cleaner with a scrub brush on the insides of the grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
• Do not use citrisol, abrasive cleaners, degreasers, or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
• Porcelain surfaces : Because of their glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with a mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high-quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.
• Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in the direction of the brushed finish to avoid damage.
• Do not use an abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces before grilling. It is not recommended to clean cooking surfaces while the grill is hot.

SPIDER ALERT!

• If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi.
• In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests, and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner.
• The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.
• To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to the grill, store it outdoors in a well-ventilated space and out of reach of children.
• Cover the grill if stored outdoors. Choose from a variety of grill covers offered by manufacturers.
• Store the grill indoors ONLY if the LP cylinder is turned off and disconnected, removed from the grill, and stored outdoors.
• When removing the grill from storage, follow “Cleaning the Burner
• Assembly” instructions before starting the grill.

Cleaning the Burner Assembly

• * Follow these instructions to clean and/or replace parts of the burner assembly or if you have trouble igniting the grill.

1. Turn the gas OFF at the control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
3. Remove carryover tubes and burners.
4. Detach the electrode from the burner.
   • NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in the illustrations below.
5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
   • (A) Bend a stiff wire (a lightweight coat hanger works well) into a small hook. Run the hook through each burner tube several times.
   • (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), and run the brush through each burner tube several times.
   • (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out of each hole.
6. Wire brush the entire outer surface of the burner to remove food residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open paper clip.
8. Check the burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace the burner.
   • VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right.
9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on the firebox.
12. Reposition carryover tubes and attach them to burners. Replace flame tamers and cooking grates.

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. The manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

• Note: A dated sales reciept WILL be required for warranty service.
• The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
• This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product, and is not transferable.
• The manufacturer requires proof of your date of purchase.
• Therefore, you should retain your sales slip or invoice.
• Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
• This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.
• RUST is not considered a manufacturing or materials defect.
• This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury, or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not per electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

• Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.
• The manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not by local codes or printed manufacturer instructions.
• THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY THE MANUFACTURER EXCEPT TO THE EXTENT OUTLINED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
• Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above.
• The manufacturer’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
• NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you.
• This limited warranty gives you specific legal rights as set forth herein.
• You may also have other rights which vary from state to state.
• In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser before the discovery of the nonconformity.
• In addition, in the state of California only, you may take the product to the retail establishment selling this product to obtain performance under this limited warranty.

If you wish to obtain the performance of any obligation under this limited warranty, you should write to:

• Consumer Relations
• P. O. Box 1240
• Columbus, GA 31902-1240
• Consumer returns will not be accepted unless a valid Return Authorization is first acquired.
• Authorized returns are marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

PARTS LIST

NOT Pictured

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

PARTS DIAGRAM

ASSEMBLY

1. Lay the cart frames down
   • Place the front panel between cart frames. Hook the holes to the preassembled #10-24×1/2’’ machine screws. Tighten the screws.
2. Lower Back Brace, Upper Back Brace, and Rear Tank Exclusion Wire
   • Attach back braces to the back of the cart by inserting the ribs on the back braces into the slots on the rear legs, and hooking the upper holes of back braces to the preassembled #10-24×1/2’’ machine screws. Tighten the screws.
   • Hook the rear tank exclusion wire onto the rear of the cart.
3. Wheel assembly and Leg extender
   • Remove the wheel spacer and hitch pin from the axle bolt. Insert axle bolt through wheels, secure with the wheel spacer and hitch pin removed previously (A).
   • Push the wheel assembly down until the axle bolt is locked securely by the clips on the bottom of the left legs (B).
   • Install leg extenders by lining up the locator tab correctly into the opening in the leg (B).
4. Tank Exclusion Wire
   • Hook tank exclusion wire onto right front legs. Flex tank exclusion wire to insert the other end into the hole on the left rear legs.
   • Hook the other tank exclusion wire onto the right front leg. Flex tank exclusion wire to insert the other end into the hole on the lower side brace on the right cart frame.
5. Firebox Assembly
   • Press down the pins on the upper side braces. Slide firebox assembly along the upper side brace from front to rear of cart assembly, until the pins snap into the holes on firebox support braces.
   • Make sure the brackets on the firebox support brace are fitted into the opening of the brackets on the upper side brace.
6. Right Side Shelf
   • Hook the right side shelf assembly to the preassembled #10-24×1/2’’ machine screws on a cart.
   • Attach fascia to control panel with #10-24×3/8’’ wing screw. Tighten all screws.
   • Repeat for sideburner shelf assembly.
7. Sideburner
   • Feed the screws preassembled on sideburner valve brackets into keyhole slots on the fascia, turn it to lock in place, then tighten the screws (A).
   • Place the sideburner into the sideburner drip pan. Make sure the sideburner valve is inside the sideburner tube. Secure sideburner with 5×9 fiber washer and #8-32 wing nut (B).
   • Attach sideburner ignitor wire to sideburner electrode (C).
   • Push the control knob onto the valve stem. Place the sideburner grate onto the sideburner shelf (D).
8. Lid assembly
   • Place lid assembly onto firebox, and align hinges. The hinges on the lid fit inside the hinges on the firebox. Secure using two hinge pins and hitch pins.
9. Heat Tent and Cooking Grate
   • Place heat tents onto the V-shape brackets.
   • Place cooking grate onto firebox.
10. Swing Away
    • Insert the ends of swing away pivot wire into holes in the sides of the grill lid. Insert ends of swing away leg wire into holes in sides of the firebox.
    • NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top. Swing away is installed upside-down.
11. Grease Cup and Grease Cup Clip
    • Hang the grease cup clip from the bottom of the firebox, and place the grease cup into the grease cup clip.
    • Hang tank collar on tank retainer. Make sure the bottom of the tank is set into the bracket on the tank support brace.
    • LP CYLINDER IS SOLD SEPARATELY. Fill and leak-check the cylinder before attaching it to grill and regulator (see Use & Care section).
    • Once the cylinder has been filled and the leak checked, place the cylinder into notches in the tank support bracket. Make sure the cylinder valve is facing the front of the grill.
    • See the Use & Care section of this manual to perform the “Burner Flame Check” and for important safety instructions before using.

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Gas leaking from cracked/cut/burned hose.

Gas leaking from LP cylinder.

Gas leaking from LP cylinder valve.

Gas leaking between LP cylinder and regulator connection.

Fire coming through a control panel.

Grease fire or continuous excessive flames above the cooking surface.

| •Damaged hose.

•Mechanical failure due to rusting or mishandling.

•   Failure of cylinder valve from mishandling or mechanical failure.

•Improper installation, connection not tight, failure of rubber seal.

•   Fire in burner tube section of burner due to blockage.

•   Too much grease buildup in the burner area.

| •Turn off gas at the LP cylinder or the source on natural gas systems. If anything but burned, replace the valve/hose/regulator. If burned, discontinue the use of the product until a plumber has investigated the cause and corrections are made.

•Replace LP cylinder.

•   Turn off the LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off the LP cylinder valve. Remove the regulator from the cylinder and visually inspect the rubber seal for damage. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave the lid open to allow the flames to die down. After the fire is out and the grill is cold, remove the burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.

•   Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside the firebox area, grease cup, and other surfaces.

Troubleshooting

Burner(s) will not light using an ignitor.

Continued on the next page.

| GAS ISSUES:

•   Trying to light the wrong burner.

•   Burner not engaged with control valve.

•   Obstruction in burner.

•   No gas flow.

•   Vapor lock at coupling nut to LP cylinder.

•   Coupling nut and LP cylinder valve not fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between the ignitor and electrode.

| •   See instructions on the control panel and in the Use and Care section.

•   Make sure valves are positioned inside burner tubes.

•   Ensure burner tubes are not obstructed with spider webs or other matter. See the cleaning section of Use and Care.

•   Make sure the LP cylinder is not empty. If the LP cylinder is not empty, refer to “Sudden drop in gas flow.”

•   Turn off the knobs and disconnect the coupling nut from the LP cylinder. Reconnect and retry.

•   Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only – do not use tools.

•   Replace electrode(s).

Main Burners:

• The tip of the electrode should be pointing toward the gas port opening on the burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):

• The tip of the electrode should be pointing toward the gas port opening on the burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and a clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

•Push-button sticks at the bottom.

•Rotary knob rotates without clicking.

•Sparking between ignitor and electrode.

| •Replace ignitor.

•Replace knob.

•Inspect wire insulation and proper connection. Replace wires if insulation is broken.

Burner(s) will not match light.| •See “GAS ISSUES:” on the previous page.

•Match will not reach.

•Improper method of match-lighting.

| •Use long-stem match (fireplace match).

•See the “Match-Lighting” section of Use and Care.

Low flame, drop in gas flow.| •Out of gas.

•Excess flow valve tripped.

•Vapor lock at coupling nut/LP cylinder connection.

| •Check for gas in the LP cylinder.

•Turn off the control and tank knobs, wait 30 seconds, turn the tank knob on slowly, and light the grill. If flames are still low, turn off the control and tank knobs and disconnect the regulator. Reconnect the regulator, turn the tank knob on slowly, and light the grill.

•Turn off the control and tank knobs and disconnect the regulator. Reconnect the regulator, turn on the tank knob slowly, and light the grill.

Flames blow out.| •High or gusting winds.

•Low on LP gas.

•Excess flow valve tripped.

| •Turn the front of the grill to face the wind or increase flame height.

•Refill LP cylinder.

•Refer to “Sudden drop in gas flow” above.

Flare-up.| •Grease buildup.

•Excessive fat in meat.

•Excessive cooking temperature.

| •Clean burners and the inside of the grill/firebox.

•Trim fat from meat before grilling.

•Adjust the (lower) temperature accordingly.

Persistent grease fire.| •Grease trapped by food buildup around the burner system.| •Turn knobs to OFF. Turn the gas off at the LP cylinder. Leave the lid in position and let the fire burn out. After the grill cools, remove and clean all parts.
Flashback… (fire in burner tube(s)).| •Burner and/or burner tubes are blocked.| •Turn knobs to OFF. Clean burner and/or burner tubes. See the burner cleaning section of Use and Care.
Unable to fill LP cylinder.| •Some dealers have older fill nozzles with worn threads.| •The worn nozzles don’t have enough “bite” to engage the valve. Try a second LP dealer.

• Please register your product online at: www.charbroil.com/register
• If you register online, you do not need to send in this registration card.
• PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE.
• FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON-TRANSFERABLE.
• Thank you for your recent purchase from Char-Broil!
• Register your product to receive a special offer www.charbroil.com/register

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• Serial Number————————–
• Date Purchased———————————
• See the rating label on the grill for the serial number.
• For support and to register your grill, please visit us at www.charbroil.com
• If you have questions or need assistance during assembly, please call 1-800-241-7548.
• Estimated assembly time: 30 minutes

References

• cylinder.Be
• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Charbroil Grill Parts - Select From 3607 Models

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