JBC B-500 K Handle Expansion Kit for B-IRON Instruction Manual

: June 29, 2024
: JBC

JBC B-500 K Handle Expansion Kit for B-IRON

Product Information

Specifications

Model: B500-KA
Components Included: Manual (Ref. 0033102), Charging Holder, USB Cable (Ref. 0028092), Cartridge (C210)
Additional Accessories: Cartridges, USB Connector, Power Socket (sold separately)

Product Usage Instructions

Charging Holder Assembly

To replace the charging holder:

Open the screws at the bottom of the charging base.
Hold the charging holder with one hand and pull the sideband downward with the other hand.
Install the new charging holder at the top of the side rail and slide back the slide band until secured in place.
Tighten the screws at the base.

Cartridge Insertion and Tool Charging

For C210 Cartridges:

Place the tool with the cartridge over the cartridge exchanger slots and press down until it clicks.
To remove the cartridge, pull the handle out. To insert a cartridge, follow the same steps in reverse order.
Press the tip against the holes on the sides of the cartridge exchanger to ensure proper insertion.
Insert cartridges up to the mark for a proper connection and function.
Place the tool in the charging holder to charge it. A beep will sound when properly placed for charging.

Tool Connection
Ensure the charging base is connected to the mains. Follow these steps for tool connection:

Place the tool in the charging holder to activate it. The status light band colour indicates the charge level.
If the scanning process doesn’t run automatically, tap scan on the display while the tool is in the charging holder.
Select the tool from the device list on the display and tap connect. The tool is now ready for soldering.

Frequently Asked Questions

Q: How do I know if my tool is properly charged?

A: When you place your tool in the charging holder, a beep will sound indicating that it is properly placed for charging.

Q: How can I adjust the volume of my tool?

A: The volume can be adjusted using the left button on the display of the tool.

Q: What should I do if my tool doesn't turn off automatically?

A: If your tool doesn't turn off automatically, you can manually switch it off by tapping the power button on the display. Refer to page 9 of the manual for detailed instructions.

This manual corresponds to the following reference:

B500-KA

Packing List

The following items are included:

Important
Please read this manual and its safety guidelines thoroughly before using the product.

Note:
Even if the display is turned off and the charging base is disconnected from the mains, the tool remains operational as long as the batteries are charged, even when the cartridge is taken out.

The tool turns off automatically only under the following conditions:

The tool is out of the charging holder (without the safety cap on) and remains completely still for 5 minutes.
The tool has the safety cap on and remains completely still for 60 minutes.

The tool can be manually switched off and on by tapping the tool power button on the display.

Features

B·500 K allows to extend B·IRON stations with an additional B·500 handle.
The provided B·500 handle performs up to 500 SMD medium-sized SMD soldering joints per charge.
It is the ideal tool for continuous and intensive work with larger components or ones connected to ground planes.

Note:
To charge the tool a B·IRON charging base is needed.

Charging Holder Assembly

Charging holders can be replaced by loosening the screws at the bottom of the charging base.

Open the screws (1) at the bottom.
Hold the charging holder with one hand (2) and with the other pull the sideband downward (3).
To install a new charging holder, place it at the top of the side rail (4) and slide back the slide band (5) until the holder is secured in place. Finally, tighten the screws at the base.

Connection Example with B·IRON Station

Compatible Cartridges
B·500 handle works with C210 Cartridges. Find the model that best suits your soldering needs on www.jbctools.com.

Cartridge Insertion and Tool Charging

C210 Cartridges
The holding area of C210 Cartridges goes from the collar of the tip until the cartridge begins to widen (x).

Cartridge Changing
Place the tool with the cartridge over the cartridge exchanger slots and press down (1) until it clicks. To remove the cartridge pull the handle out (2). To insert a cartridge, carry out the same steps as before in reverse order.
Cartridge Fixing
Gently press the tip against the holes on the sides of the cartridge exchanger (3) to ensure that the cartridge is appropriately inserted.
Tool Charging
Place the tool in the charging holder (4) to charge it. A beep will sound when the tool is properly placed and charged. The volume can be adjusted using the left button on the display.

Note:
Cartridges must be inserted up to the mark for a proper connection and function.

Important:
Charge the tool completely before using it for the first time.

A full charge takes:

30 min for B•100
60 min for B•500
30 min for B-NANO
40 min for B-TWEEZERS

Tool Connection

Make sure that the charging base is connected to the mains.

Note:
The supplied tool is already connected.

Scanning another tool:
(This process can take a while)Place the tool in the charging holder to activate it. The status light band colour indicates the charge level (see table below). If the scanning process does not run automatically, tap “scan” (6) on the display while the tool remains in the charging holder. When the tool is shown in the device list on the display, select it (11) and tap “connect” (7). Now the tool is ready for soldering.

Tool search function:
When in doubt of which tool corresponds to the tool’s name, use the tool search function. Tap on the magnifying glass symbol (8) next to the tool’s name. The light band on the corresponding tool blinks in blue for five seconds to identify it.

Working with two tools (works also for charging bases with only one charging holder):

It is possible to connect up to two tools at the same time. If a tool is already connected, first disconnect it from the device by selecting “Menu” (9) and tapping on “Disconnect”.
Place the second tool in the charging holder and scan it (6). The second tool is also shown in the device list on the display (10). To work with two tools, select one from the left-hand column (11) and the other one from the right-hand column (10). Then tap on “connect” (7).

Status Lightband
The status lightband on the tool indicates its status (see table on the right).

Colour

|

Tool Status

---|---
Green| More than 50% charged
Orange| Between 20% and 50% charged
Red| Less than 20% charged
Green blinking| Charging (more than 50% charged)
Orange blinking| Charging (between 20% and 50% charged)
Red blinking| Charging

(less than 20% charged)

No colour| Safety cap on the handle and/or power off
Blue blinking| The locate Tool function activated

Operation

Thanks to intelligent heat management, the cartridge tip recovers temperature extremely quickly.
This allows for reducing the tip temperature when the device is not in use, resulting in a longer tip lifespan.
When the tool enters Sleep (1) or Hibernation (2) Modes, the tip temperature lowers automatically below the solder-melting-point temperature.

Tool Status and Tip Temperature

The tool can go into several statuses under different circumstances (see the diagram. Depending on the status, the cartridge tip reaches different temperatures:

Tool Status

|

Tip Temperature

---|---
Sleep & charging| Cools down to the set Sleep temperature. Selectable between 70 °C and 150 °C.
Hibernation & charging| Cools down to room temperature.
Working| Heats up to the set work temperature.
Resting without cap| Cools down to room temperature (after 5 minutes of being completely still).
A tool with a cap on| Cools down to room temperature.
Hibernation| Cools down to room temperature.
Shut off| Remains at room temperature (tool is shut off).

Sleep & Charging
Sleep Mode can be activated/deactivated (2). If it is activated and the tool is placed in the charging holder, in addition to charging, the tip temperature cools down to sleep temperature.

Hibernation & Charging
If Sleep Mode is not activated and the tool is placed in the charging holder, besides charging, it goes into Hibernation and the tip temperature cools down to room temperature.

Work
When the tool is taken out of the charging holder while in Sleep (1) or Hibernation (2) Modes, the cartridge tip heats up to the set work temperature and the tool is ready to use (3).

Hibernation
The tool goes into Hibernation Mode in two different cases:

After working, when the tool is laid down (4) and is resting between 5 and 10 seconds (time is adjustable).
After working, when placing the cap on the tool (5).

Note:
Before the tool enters Hibernation Mode, it can be picked up to work with it and the cartridge tip heats up to work temperature.

Auto Shut-off
The tool shuts off automatically in two different cases:

When the tool (without the tool cap) is laid down and remains completely still in Hibernation Mode for 5 minutes (6).
When the tool (with the tool cap on) remains completely still in Hibernation Mode for 60 minutes (7).

Tool Reactivation
Once the tool has automatically shut off, place it back in the charging holder (8) to reactivate it.

Manual Tool Shut-Off

Besides the “automatic shut-off” feature, the tool can also be manually switched off by tapping the tool power button on the display.
When it is switched off, the cartridge cools down to room temperature.
Note: To switch the tool back on, tap the same button on the display.

Safety Cap

Safe Tool Transportation

Thanks to the tool’s safety cap, B·IRON tools can be carried around safely, even with the cartridge inserted.
When the cap is placed onto the tool, it goes into Hibernation Mode immediately and the cartridge tip cools down to room temperature.
Note: The purpose of the cap is to allow safe transport, not storage.

Safety Cap Holder

While the tool is in use, the safety cap can be stored on the cap holder located on the back of the charging base.
There is space for two caps.

Downloading the Tool Firmware Update File

Display with internet connection:
Download the firmware update file to the display used with B·IRON from: https://www.jbctools.com/jbcsoftware.html. Go to the internal folder and unzip the downloaded file.

Display without internet connection:

Download the firmware update file to another device with an internet connection from JBC’s website: https://www.jbctools.com/jbcsoftware.html and unzip the downloaded file.
Then do as described in the table.

PDS
JBC’s display (android)| Other android devices| iOS devices
---|---|---
Copy the unzipped files on the device used with B·IRON:
Folder:| Folder:| Path:
\Internal shared storage\Android\data\ es.infinitysource.jbc_ soldering.JBCBiron\files| \Internal shared storage\ Android\data\com. jbctools.jbcbiron\files| Files > On my iPad > JBC B.iron

Executing the Tool Firmware Update File

Tool firmware updates are not executed automatically; they must be carried out by the user.
On the display you are using with the B-IRON, and the latest app version installed, access the B-IRON app:
Select the tool you want to update. Then in the main menu select “update”.
Note: At least one tool must be linked to see the expanded menu options.
If the downloaded tool firmware update file contains a newer version than the one already installed, the current and new versions are displayed (1). Tap “Update” to start the update (2).
The update process takes about 10 minutes.
The B·IRON status light continuously changes its colour during the update process.
Once the update is completed, “Tool updated” (3) will be displayed.
If “No new version available” is displayed (4), no update is possible or required.

Maintenance

Tools

Replacing B1510 Grips (Soft Foam)

Inserting Fitters
Insert the fitters into the new grip.
Assembling Grips
Push the grip with the fitters onto the handle.
Removing Fitters
To remove the fitters, hold the grip and pull the fitters out. Use pliers if necessary.

Sealing Plugs
The sealing plug prevents undesirable flux vapors or particles from entering the handle and its usage is highly recommended. If the sealing plug is not used, this can lead to incorrect cartridge contact and may render the tool unusable.

Note:
Check the condition of the plug periodically and replace it as soon as wear or cracking is detected.

Before replacing the sealing plug, disconnect the handle from the station and make sure the device has cooled down.

Sealing plug references:

Handle	Sealing Plug

B·100

B·500

|

OB4000

B·NANO| OB5000

Replacing Sealing Plug OB4000

Introduce a small shaft or screwdriver, not deeper than 8 mm, and lift and pull the sealing plug. Never use a cartridge to do this operation.
Push the sealing plug inside the handle. Note: The chamfered side of the sealing plug has to be positioned towards the handle.
Make sure the sealing plug is placed correctly. The edge of the sealing plug must rest in the groove of the tool bushing.

Station and Tools
Before carrying out maintenance, always extract the cartridge from the tool and disconnect the charging base from the mains. Allow the equipment to cool down.

Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
Periodically check that the metal parts of the tool and charging holder are clean so that the charging works properly.
Keep the tip surface clean and tinned before storage to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
Do not use liquids such as alcohol, thinner or benzene to clean the portable display.
Repairs should only be performed by a JBC-authorized technical service.

Safety Instruction

Safety-Battery
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Caution: This product contains lithium-ion batteries. Mishandling or improper use may result in fire, explosion, or personal injury.
Always use the provided charger. Do not use damaged chargers or batteries.
Never attempt to disassemble or modify the batteries or the product. Doing so may lead to electric shock, fire, or damage to the product.
In the event of damage, leakage, or overheating of the batteries, discontinue use immediately and contact customer support or JBC technical service facility.
Dispose of devices with batteries inside, responsibly according to regulations. They must be disposed of by local regulations so that they can be recycled.
Do not throw devices with batteries into household waste and do not dispose of them in fire or water.

Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
The power cord must be plugged into approved bases. When unplugging it, hold the plug, not the wire.
Do not attempt to dismantle or open the housing of the tool as it may cause damage.
Do not work on electrically live parts.
The tool should be placed in the charging holder when not in use to charge the batteries.
The soldering tip, the metal part of the tool and the charging holder may still be hot even when the station is turned off.
Do not leave the tool unattended when it is on.
Avoid flux coming into contact with skin or eyes to prevent irritation.
Be careful with the fumes produced when soldering.
Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
Utmost care must be taken with liquid tin waste, which can cause burns.
This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
Maintenance must not be carried out by children unless supervised.
Do not expose the portable display to high temperatures, humidity or dust. Avoid direct sunlight.
Do not drop the portable display or the tool, as it may cause damage or malfunction.
Do not disconnect your device when it is in ﬁ le transfer mode.
Do not use the portable display in places where wireless communications are restricted.

Specifications

B·500 K

Handle Expansion Kit for B·IRON
Ref.: B500-KA

B·500 Handle

Peak Power (Tool): 24 W
Battery: Li-Ion 7.4 V / 750 mAh
Charge Time: 60 minutes
Selectable Temperature: 100 – 450 °C / 210 – 840 °F
Idle Temp. Stability (still air): ±1.5 °C / ±3 °F
Temp. Accuracy: ±3% (Using reference cartridge)
Connections: Bluetooth Low Energy (BLE)
Ambient Operating Temp: 10 – 50 °C / 50 – 122 °F
Tool Weight (without cap): 70 g / 0.154 lb

B·500 K

Total Net Weight: 162 g / 0.357 lb
Total Package Dimensions/Weight (L x W x H):
- 245 x 185 x 45 mm / 321 g
- 9.65 x 7.28 x 1.77 in / 0.708 lb

Complies with CE standards. Not grounded device. No ESD discharge feature.

Warranty

JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
The warranty does not cover product wear or misuse. For the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

This product should not be thrown in the garbage. Following the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com.