AVEO Maximus 64 28VDC Landing Light Installation Guide

June 7, 2024
AVEO

AVEO Maximus 64 28VDC Landing Light

AVEO-Maximus-64-28VDC-Landing-Light-product

Product Information

Specifications

  • Product Name: Maximus 64 28VDC
  • Model Number: AVE-MPDC-IM
  • Operating Voltage Range: +18 to +36VDC
  • Lightweight design with low power draw
  • LED Quantity: [To be filled from the manual]
  • Viewing Angle: [To be filled from the manual]
  • Weight: [To be filled from the manual]
  • Useful Life: [To be filled from the manual]

Product Usage Instructions

Installation

Follow the below steps for installing the Maximus 64 28VDC:

  1. Refer to the installation schematic/wiring diagram for proper connection.
  2. Connect the power (+) VCC and ground (-) GND wires as per the recommended AWG size: 16.

Operating Instructions

To operate the Maximus 64 28VDC:

  1. Ensure the light is connected to an aircraft’s power source (28 volts).
  2. The light will operate at its maximum intensity within the operating voltage range of +18 to +36VDC.

Technical Specifications

Key technical specifications of Maximus 64 28VDC:

  • Light Characteristics: [To be filled from the manual]
  • Voltage Protection: [To be filled from the manual]
  • Performance: [To be filled from the manual]
  • Chromaticity: [To be filled from the manual]
  • Viewing Angle: [To be filled from the manual]
  • Low Temp. Slope Start: [To be filled from the manual]
  • Ambient Temperature: [To be filled from the manual]
  • Overheat Protection: [To be filled from the manual]
  • Wiring: [To be filled from the manual]
  • Weight: [To be filled from the manual]
  • Useful Life: [To be filled from the manual]

FAQ

Q: What is the operating voltage range of Maximus 64 28VDC?

A: The operating voltage range is +18 to +36VDC.

Q: What wire size is recommended for connection?

A: AWG size 16 is recommended for wiring connections.

© 2021 Aveo Engineering Group, s.r.o. All rights reserved. The information contained within this document must not be disclosed, copied or reproduced in whole or in part without prior written permission from Aveo Engineering Group, s.r.o. Distribution of this document shall only be as stated in Table 02 unless otherwise agreed by Aveo Engineering Group, s.r.o.

Document Administration

Document Approval
This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429.
This installation manual is applicable for following part numbers:

AVEO-Maximus-64-28VDC-Landing-Light-fig-1

Amendment Record Procedure

  • The master copy of this document shall be kept electronically as a read only document under the control of Aveo Engineering Group, s.r.o. as Master Copy.
  • ALL amendments to this manual will initiate a raise of issue.
  • The original issue will be identified by “01”, and subsequent issues will be numbered sequentially from 02 to 99 in Table 01 – Issue No. column.
  • ALL issues of this document will be approved by Head of DO.
    Issue No.| Details| Date of issue| Effected Pages
    ---|---|---|---
    01| Initial Issue| 06 May 2020| ALL
    02| Specification change| 11 Mar 2021| 6
    03| Specification change, add 1.15| 26 Jan 2024| 6, 10
    Table 01: Record of Document Amendments

Effected Pages Procedure
ALL pages affected by ANY raise of issue of this manual will be listed in Table

Effected Pages Column.
The reason(s) for EACH raise of issue and the description of respective change will be provided in Table 01 – Details Column.

Changes from the previous issue are shown as follows:

  • new text is highlighted with yellow shading: new
  • deleted text is shown with yellow shading and a strike through: deleted

Installation data

MaximusTM 64 28VDC
MaximusTM 64 28VDC is a high powered LED light use in GA and transport category aircraft. It has been designed to be lightweight and with a low power draw to meet the highest requirements of all certified aircraft.

Maximus 64 28VDC – AVE-MP18LW-TD2

Operating Instructions
When installed on the aircraft, using the aircraft’s power (28 volts), the light will be at its maximum intensity.
Operating Voltage range is +18..+36VDC.

Installation Schematic / Wiring Diagram

AVEO-Maximus-64-28VDC-Landing-Light-fig-2

Control & Power Inputs

  • BLACK Ground
  • RED Power

Technical Specification

  • Light characteristics: Landing Light / PAR64 replacement
  • Voltage range: 18-36 VDC
  • Voltage protection: a. Transient voltage: 2 second +40VDC
  • b. Over-voltage lockout: +30VDC, not less.
  • LED quantity: 18 pcs
  • Performance: Input current: not more then 6.5A @ 28VDC (rms)
  • Input power: 182W (type) max
  • Chromaticity: Cool White
  • Viewing Angle:
  • Low temp. slope start: -55°C / -67°F
  • Ambient temperature: -55°C…+85°C / -67°F…+185°F
  • Overheat protection: Yes
  • Wiring: N/A, Terminal Block – 2 contacts
  • Weight: 1.291 kg / 2.846 lb
  • Useful life: not less than 30.000 aircraft flight hours.

Device RTCA/DO160 qualified:

  • chapter 4, Temperature – Altitude, Category F2
  • chapter 5, Temperature Variation, Category A
  • chapter 6, Humidity, Category B
  • chapter 7, Operational Shocks and Crash Safety, Category A
  • chapter 8, Vibration, Category U, curves G
  • chapter 9, Explosion proofness, Category H
  • chapter 10, Waterproofness, Category S
  • chapter 11, Fluids Susceptibility, Category F
  • chapter 12, Sand and Dust, Category S
  • chapter 13, Fungus resistance, Category F
  • chapter 14, Salt spray, Category T
  • chapter 15, Magnetic effects, Category Z
  • chapter 16, Power Input, Category BX
  • chapter 17, Voltage Spike, Category B
  • chapter 18, Audio Frequency Conducted Susceptibility, Category B
  • chapter 19, Induced Signal Susceptibility, Category AC
  • chapter 20, Radio Frequency Susceptibility, Category TT
  • chapter 21, Emission of Radio Frequency Energy, Category H
  • chapter 22, Lightning induced transient susceptibility test, Category A2E2X
  • chapter 24, Icing, Category A
  • chapter 25, Electrostatic Discharge (ESD), Category A

Technical Drawing

AVEO-Maximus-64-28VDC-Landing-Light-fig-3

Wiring Chart

AVEO-Maximus-64-28VDC-Landing-Light-fig-4

Optic Simulation

6° at 50%: 1.040.000 Cd

AVEO-Maximus-64-28VDC-Landing-Light-fig-5

Equipment Limitation
Maximus 64 28VDC should only be powered by 18-36VDC.

Care and Cleaning of Lights
Aveo Engineering Aviation Lights are factory polished and delivered as ready to install on the aircraft.
If the lights need a deeper cleaning, they should be polished with a quality lamb’s wool sheet that is suitable also for deeper polishing. Under no circumstances should any petroleum based product be used to clean the lights.

Testing the Lights before Installation
All Aveo Aviation lights undergo rigorous testing prior to being released from our engineering manufacturing department. This testing involves a burn-in time as well as other function testing. No light is released for sale without undergoing this extensive operational testing.
When you receive the Maximus 64 28VDC light, and wish to test the function of the light prior to installation on your aircraft, please note the following:

  1. Please review the written information that is enclosed in the packaging. Warranty information as well as a cautionary note about power supply removal is enclosed with each package.
  2. Remove the light from the package. Note that there is connector with 2 colors:
    • Black – Ground
    • Red – Power
  3. Testing of the function of the light can be done with a regular 28VDC power supply (not a battery charger). Connect the ground wire to black pole and then connect the power wire to the red pole. The Maximus 64 28VDC light should start lighting. When installed on the aircraft, using the aircraft’s power (28 VDC), the light will be at its maximum intensity.
    After testing, the light can be installed on the aircraft.

IMPORTANT NOTES:
Under no circumstances should any power supply other than a 18-36VDC, or a 28 volt battery be used to test the light. Do not use: Battery chargers, battery back-up power devices, or other bench avionics testing methods to test the aviation light. The light is functional at 18-36 volts.
Use of a battery charger or other power unit to test the light will void the warranty and may damage the light.
If you have any questions about the installation of the lights, please refer to our web site: www.aveoengineering.com

Notes on Installation
Spread the tightening forces evenly around the mounting hole. Stainless steel screw is recommended. Length depends upon placement location on aircraft.

Continued Airworthiness Information

Circuit/Wiring Protection
Each Maximus 64 28VDC series light features a Negative Temperature Coefficient (NTC) circuit that limits internal temperatures by attenuating operating current (with a corresponding reduction of brightness) when internal temperatures reach a certain threshold. This proprietary circuitry serves to protect the light itself, and associated aircraft wiring, against a thermal runaway condition.

RoHS Compliance Statement

Scope
This statement clarifies Aveo Engineering’s compliance with European Union Directive 2015/863/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment (“RoHS”) that took effect on June 4, 2015. The RoHS Directive restricts the sale of electronic equipment containing certain hazardous substances in the European Union including:

  • Cadmium(Cd): 0.01%
  • Mercury: 0.1%
  • Lead(Pb): 0.1%
  • Hexavalent chromium (Cr6+): 0.1%
  • Polybrominated biphenyls (PBB): 0.1 %;
  • Polybrominated diphenyl ethers (PBDE): 0.1 %
  • Bis(2-Ethylhexyl) phthalate (DEHP): 0.1% (added in 2015);
  • Benzyl butyl phthalate (BBP): 0.1% (added in 2015);
  • Dibutyl phthalate (DBP): 0.1% (added in 2015);
  • Diisobutyl phthalate (DIBP): 0.1% (added in 2015)

Compliance
Aveo Engineering certifies that all products sourced from manufacturing facilities comply with the environmental standards set forth by the Directive 2015/863/EU, recast amendment of RoHS Directive 2011/65/EU Article (4), and do not contain any of the above-mentioned, 10 hazardous substances above the specified limits. All products manufactured by Aveo Engineering are RoHS- compliant. With regards to RoHS-2 CE marking, product packaging is labeled attesting conformity if required.

References
Directive 2015/863/EU of the European Parliament and of the Council on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

EU REACH Regulation (EC) No. 1907/2006
Aveo Engineering declares that no chemicals are produced and that none of the chemicals used during the production process or needed for the product maintenance or service, is listed on the current European Chemicals Agency’s Candidate list of Substances of Very High Concern for Authorization.

References

Read User Manual Online (PDF format)

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