CHAMPION 201076 3650W Dual Fuel Portable Generator Instructions
- June 7, 2024
- Champion
Model #201076
PARTS INFORMATION
3650W DuAl Fuel PORTAble GeNeRATOR
SeRIAl NuMbeR RANGe: All
To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
GENERATOR PARTS DIAGRAM
GENERATOR PARTS lIST
# |
Part Number |
Description |
Oty. |
1 |
27.696.48 |
Engine, 224cc, See Figure B |
1 |
2 |
122.190005.00 |
Rubber, Fore-Cover, B |
1 |
3 |
122.190005.01 |
Rubber, Fore-Cover, A |
1 |
4 |
124.190000.23 |
Alternator Assembly, Al, 0160 x 130 mm, CSA, See Figure E |
1 |
5 |
1.5789.0620 |
Flange Bolt M6 x 20 |
2 |
6 |
1.5789.0615 |
Flange Bolt M6 x 15 |
1 |
7 |
27.100100.01 |
Bracket, Muffler |
1 |
8 |
1.823.0406 |
Screw M4 x 6 |
3 |
9 |
27.101300.00 |
Spark Arrester |
1 |
10 |
27.101000.04.2 |
Muffler Assembly |
1 |
11 |
1.6177.1.08 |
Lock Nut M8, Flange |
6 |
12 |
26.100001.00 |
Gasket, Exhaust |
1 |
13 |
1.5789.0608 |
Flange Bolt M6 x 8 |
1 |
14 |
23.090006.21 |
Bracket, Air Cleaner Support |
1 |
15 |
2/6/1916 |
Clamp 08.8 x b8 |
3 |
16 |
122.070000.66 |
Fuel Tank Assembly, See Figure F |
1 |
17 |
2.08.143.1 |
Flange Bolt/Washer Assembly M6 x 20, Black |
4 |
18 |
122.070014.02 |
Tube, Fuel Tank Breather, 670 mm |
1 |
19 |
24.070030.00 |
Orifice, Breather Tube |
1 |
20 |
2/6/1906 |
Clamp 07 x 01 |
1 |
21 |
62405. |
Frame Assembly, See Figure H |
1 |
22 |
2/5/1901 |
Clamp 08 x 6.5 |
2 |
23 |
1.62.06 |
Butterfly Type Nut M6 |
1 |
24 |
1.93.06.2 |
Lock Waher 06 |
1 |
25 |
1.97.1.06.2 |
Washer 06 |
2 |
26 |
1.6177.1.06 |
Lock Nut M6, Flange |
1 |
27 |
5.1900.029 |
Grounding Line 150 mm |
1 |
28 |
1.862.06 |
Lock Washer 06, Toothed |
1 |
29 |
152.070012.13 |
Hose, LPG, 200 mm |
1 |
30 |
2/6/1932 |
Clip 017 |
3 |
--- |
--- |
--- |
--- |
31 |
27.136000.02 |
Pressure-Reducing Valve |
1 |
32 |
9.1500.005 |
Cover, LPG Connector |
1 |
33 |
2/6/1923 |
Clip 020 |
1 |
34 |
152.070012.12 |
Hose, LPG, 325 mm |
1 |
35 |
122.070011.14 |
Tube, Fuel 380+25 mm, Fuel Tank to Fuel Valve |
1 |
36 |
1.5789.0615.1 |
Flange Bolt M6 x 15, Black |
4 |
37 |
1.818.0614.1 |
Bolt M6 x 14, Black |
2 |
38 |
201070. |
Control Panel Assembly |
1 |
39 |
122.070012.12 |
LPG Hose With Regulator 6.5 ft. |
1 |
ENGINE PARTS DIAGRAM
ENGINE PARTS PART lIST
# |
Part Number |
Description |
City. |
1 |
1.16674.0608 |
Flange Bolt M6 x 8 |
3 |
2 |
27.061100.01.2 |
Cover, Recoil Starter, Black |
1 |
3 |
21.061005.00 |
Recoil Starter Spring |
1 |
4 |
2.10.003.1 |
Rope 04 x 1550, Black |
1 |
5 |
21.061001.01 |
Reel, Recoil Starter |
1 |
6 |
45.060003.00 |
Spring, Ratchet |
2 |
7 |
45.060002.00 |
Starter Ratchet, Steel |
2 |
8 |
45.060009.00 |
Spring, Ratchet Guide |
1 |
9 |
45.060007.00 |
Ratchet Guide |
1 |
10 |
45.060008.00 |
Screw, Ratchet Guide |
1 |
11 |
24.040004.00 |
Guide Plate, Push Rod |
1 |
12 |
1.5789.0612 |
Flange Bolt M6 x 12 |
8 |
13 |
27.080100.07.48 |
Fan Cover, Yellow |
1 |
14 |
24.091100.21 |
Base, Air Cleaner |
1 |
15 |
21.061006.02 |
Handle, Recoil, Soft |
1 |
16 |
24.130004.20 |
Gasket, Air Cleaner |
1 |
17 |
27.061000.01 |
Recoil Assembly |
1 |
18 |
27.091000.04 |
Air Cleaner Assembly |
1 |
19 |
27.131000.00 |
Carburetor Assembly, See Figure D |
1 |
20 |
2/3/1916 |
Washer 010 x 016 x 1.5, Drain Bolt |
1 |
21 |
2/2/1906 |
Nut M14 x 1.5 |
1 |
22 |
23.060001.01 |
Pulley, Starter |
1 |
23 |
27.080001.00 |
Fan, Engine |
1 |
24 |
24.120100.11 |
Flywheel |
1 |
25 |
211. |
Oil Seal 025 x 041.3 x 6 |
2 |
26 |
2.03.020.1 |
Washer 06.2 x 015 x 0.5, Black |
2 |
27 |
21.110100.00 |
Gear, Governor |
1 |
28 |
27.091200.04 |
Cover, Air Cleaner |
1 |
29 |
21.110013.00 |
Shaft, Governor Gear |
1 |
30 |
21.110011.00 |
The clip, Governor Gear |
1 |
31 |
22.130003.00 |
Gasket, Carburetor |
1 |
--- |
--- |
--- |
--- |
32 |
21.110012.01 |
Bushing, Governor Gear, Steel |
1 |
33 |
24.130002.00 |
Gasket, Insulator |
1 |
34 |
27.130001.00 |
Insulator, Carburetor |
1 |
35 |
23.080600.01 |
Air Guide, Right Side |
1 |
36 |
27.030013.00 |
Seal Strip, Crankcase Cover, Long |
1 |
37 |
27.030100.01 |
Crankcase |
1 |
38 |
21.127000.02 |
Oil Level Sensor |
1 |
39 |
27.010000.00 |
Cylinder Head Assembly,See Figure C |
1 |
40 |
27.050200.00 |
Connecting Rod Assembly |
1 |
41 |
27.050100.00 |
Crankshaft |
1 |
42 |
1.276.6205 |
Bearing 6205 |
2 |
43 |
24.030008.00 |
Gasket, Crankcase Cover |
1 |
44 |
22.031000.00.48 |
Oil Dipstick Assembly, Yellow |
1 |
45 |
1.5789.0615 |
Flange Bolt M6 x 15 |
4 |
46 |
27.030007.01 |
Cover, Crankcase |
1 |
47 |
1.5789.0832 |
Flange Bolt M8 x 32 |
5 |
48 |
23.091002.21 |
Seal, Air Cleaner |
1 |
49 |
23.110006.00 |
Rod, Governor |
1 |
50 |
27.110003.00 |
Arm, Governor |
1 |
51 |
1.6177.06 |
Flange Nut M6 |
3 |
52 |
21.110001.00 |
Shaft, Governor Arm |
1 |
53 |
22.123000.05 |
Ignition Coil |
1 |
54 |
1.5789.0625 |
Flange Bolt M6 x 25 |
4 |
55 |
23.110005.01 |
Spring, Throttle Return |
1 |
56 |
27.110007.00 |
Spring, Governor |
1 |
57 |
2/8/1940 |
Bolt M6 x 21, Governor Arm |
1 |
58 |
21.110008.00 |
Pin, Shaft |
1 |
59 |
27.111000.20 |
HSNL Control Assembly |
1 |
60 |
25.040013.00 |
Lifter, Valve |
2 |
61 |
2/4/1901 |
Dowel Pin, 09 x 14 |
2 |
--- |
--- |
--- |
--- |
62 |
27.041000.01 |
Camshaft |
1 |
63 |
2/14/1912 |
Woodruff Key, 4 x 7.5 x 19 |
1 |
64 |
2/8/1937 |
Drain Bolt M10 x 1.25 x 25 |
1 |
65 |
27.050005.00 |
Piston |
1 |
66 |
23.050003.00 |
Pin, Piston |
1 |
67 |
2/9/1901 |
Circlip 018 x 01 |
2 |
68 |
27.050303.00 |
Ring, Oil |
1 |
69 |
27.050302.00 |
Ring, Second Piston |
1 |
70 |
27.050301.00 |
Ring, First Piston |
1 |
71 |
27.030013.01 |
Seal Strip, Crankcase Cover, Short |
1 |
72 |
2/4/1903 |
Dowel Pin 010 x 14 |
2 |
73 |
24.040200.00 |
Rocker Arm Assembly |
1 |
74 |
2.08.121 |
Flange Bolt M10 x 65 |
1 |
75 |
27.080200.00 |
Air Shroud, Cylinder |
1 |
76 |
2.15.002(F6RTC) |
Spark Plug F6RTC |
1 |
77 |
1.5789.0865 |
Flange Bolt M8 x 65 |
3 |
78 |
23.091003.21 |
Element, Air Cleaner |
1 |
79 |
23.091001.21 |
Separator, Air Cleaner |
1 |
80 |
2.03.021.1 |
Washer 06.4 x 013 x 1, Black |
1 |
81 |
1.5789.0840 |
Flange Bolt M8 x 40 |
1 |
82 |
21.040008.00 |
Rotator, Exhaust Valve |
1 |
83 |
24.040202.00 |
Shaft, Rocker Arm |
1 |
84 |
22.040009.00 |
Rocker Arm |
2 |
85 |
22.040012.00 |
Screw, Valve Adjustment |
2 |
86 |
21.040021.00 |
Nut M6 x 0.5, Lock |
2 |
87 |
1.97.1.06 |
Washer 06 |
2 |
88 |
1.6177.1.06 |
Flange Lock Nut M6 |
2 |
89 |
27.131001.13 |
Choke Lever |
1 |
90 |
24.040201.00 |
Retainer, Rocker Arm |
1 |
91 |
2.08.166 |
Flange Bolt M5x12 |
4 |
92 |
27.040005.00 |
Push Rod |
2 |
93 |
21.020002.01 |
Gasket, Cylinder Head Cover |
1 |
--- |
--- |
--- |
--- |
94 |
24.021000.00 |
Cover, Cylinder Head |
1 |
95 |
23.020001.02 |
Tube, Breather, 112+35 |
1 |
96 |
21.061301.01.48 |
Insert, Handle, Recoil |
1 |
97 |
45.121000.00 |
Coil, Charging |
1 |
98 |
23.030006.00 |
Plate, Coil |
1 |
99 |
1.5789.0608 |
Flange Bolt M6 x 8 |
1 |
CYlINDeR PART DIAGRAM
CYlINDeR PART lIST
# |
Part Number |
Description |
Qty. |
1 |
23.040002.02 |
Valve, Intake |
1 |
2 |
27.040006.00 |
Valve, Exhaust |
1 |
3 |
27.030009.01 |
Gasket, Cylinder Head |
1 |
4 |
2/1/1903 |
Stud Bolt M6 x 90 |
2 |
5 |
26.010100.01 |
Cylinder Head, 224cc |
1 |
6 |
2/1/1910 |
Stud Bolt M8 x 35 |
2 |
7 |
23.040017.00 |
Oil Seal, Valve, Steel |
2 |
8 |
21.040003.00 |
Spring, Valve |
2 |
9 |
21.040001.00 |
Retainer, Intake Valve Spring |
1 |
10 |
21.040007.00 |
Retainer, Exhaust Valve Spring |
1 |
11 |
23.040010.00 |
Bolt, Rocker Arm |
2 |
AlTeRNATOR PART DIAGRAM
AlTERNATOR PART LIST
# |
Part Number |
Description |
Qty. |
1 |
124.191200.23 |
Alternator Assembly, Al, 0160 x 130 mm, CSA |
1 |
2 |
124.191100.02 |
Rotor Assembly, Al, 0160 x 130 mm, CSA |
1 |
3 |
2.08.109 |
Flange Bolt/Washer Assembly M8 x 252 |
1 |
4 |
124.191200.06 |
Stator Assembly, Al, 0160 x 130 mm, CSA |
1 |
5 |
124.191002.01 |
Stator Cover |
1 |
6 |
2/8/1932 |
Flange Bolt/Washer Assembly M6 x 179 |
7 |
122.190002.00 |
End Housing |
1 |
8 |
1.16674.0512.2 |
Flange Bolt M5 x 12 |
3 |
9 |
122.190300.00 |
Carbon Brush Assembly |
1 |
10 |
122.190004.01 |
Bracket, Carbon Brush Holding |
1 |
11 |
1.9074.15.0520 |
Bolt/Washer Assembly M5 x 20 |
1 |
12 |
122.190400.02 |
Terminal Block |
1 |
13 |
1.9074.17.0516 |
Screw/Washer Assembly M5 x 16 |
2 |
14 |
122.190200.03 |
AVR |
1 |
15 |
1.16674.0516 |
Flange Bolt M5 x 16 |
2 |
16 |
122.190018.03 |
Bracket, End Housing Cover |
1 |
17 |
122.190003.01.48 |
Cover, End Housing, Yellow |
1 |
18 |
2.08.068.1 |
Flange Bolt M5 x 13, Black |
1 |
Fuel TANK PART DIAGRAM
FUEl TANK PART lIST
# |
Part Number |
Description |
Qty. |
1 |
122.070011.19 |
Tube, Fuel, 25+250+25 mm, Fuel Tank to Fuel Valve |
1 |
2 |
2/6/1916 |
Clamp 08.8 x b8 |
1 |
3 |
21.070600.03 |
Fitting, Fuel Tank |
1 |
4 |
122.071000.66.48 |
Fuel Tank, 18L, Yellow |
1 |
5 |
122.070015.01 |
Mount Vibration, Fuel Tank |
2 |
6 |
24.070800.00 |
Reversal Valve |
1 |
7 |
122.072000.03 |
Fuel Gauge |
1 |
8 |
122.070300.03 |
Fuel Filter |
1 |
9 |
122.070100.09 |
Fuel Tank Cap |
1 |
CONTROl PANel PART DIAGRAM
CONTROL PANEL PART LIST
# |
Part Number |
Description |
Oty. |
1 |
122.070400.09 |
Valve, Dual Fuel Select |
1 |
2 |
1.845.4816 |
Screw, ST4.8 x 16 |
4 |
3 |
122.139004.02 |
Plate, Fuel Dial Mounting |
1 |
4 |
1.818.0414.1 |
Screw M4 x 14, Black |
3 |
5 |
62.139007.00 |
Spring, Steel Ball |
1 |
6 |
1.308.7 |
Ball Bearing, Rotary Knob |
1 |
7 |
5.1050.005 |
Microswitch, 1-Pole |
1 |
8 |
5.1050.006 |
Microswitch, 2-Pole |
1 |
9 |
122.139001.02 |
Rotary Knob |
1 |
10 |
1.9074.4.0414.1 |
Screw/Washer Assembly M4 x 14, Black |
1 |
11 |
62.139002.00.48 |
Cover, Rotary Knob, Yellow |
1 |
12 |
1.6177.1.05 |
Lock Nut M5, Flange |
7 |
13 |
122.210002.64 |
Control Panel Housing |
1 |
14 |
5.1210.920 |
20Amp Circuit Breaker, Push Button, CSA |
1 |
15 |
5.1210.930 |
30Amp Circuit Breaker, Push Button, CSA |
1 |
16 |
5.1870.014 |
Circuit Breaker Cover, Push Button |
2 |
17 |
5.1470.000 |
Intelligauge, INT1AOF |
1 |
18 |
122.25.5.2 |
Control Panel |
1 |
19 |
5.1870.023 |
Receptacle Cover, Receptacle L5-30R |
1 |
20 |
5.1120.023 |
Receptacle L5-30R, CSA |
1 |
21 |
5.1870.021 |
Receptacle Cover, Receptacle TT-30R |
1 |
22 |
5.1120.036 |
Receptacle TT-30R |
1 |
23 |
5.1870.025 |
Receptacle Cover, Receptacle 5-20R |
1 |
24 |
5.1120.027 |
Receptacle 5-20R, Duplex, CSA |
1 |
25 |
1.6177.1.04.1 |
Lock Nut M4, Flange, Black |
8 |
26 |
5.1820.004 |
Charger Module |
1 |
27 |
1.818.0514.2 |
Screw M5 x 14 |
2 |
28 |
5.1810.004 |
Over Voltage Protector, CSA |
1 |
29 |
1.845.4216 |
Screw, ST4.2 x 16 |
2 |
30 |
5.1830.022 |
CO Module |
1 |
31 |
5.1280.008 |
Fuse 5A |
1 |
--- |
--- |
--- |
--- |
32 |
122.210003.02 |
Wire Jacket, Control Box Housing, CSA |
1 |
33 |
5.1320.012 |
Sheath, Wire, CSA |
1 |
34 |
122.210003.04 |
Plug, End Cover, CSA |
1 |
35 |
201076.21.10 |
Wire Harness Assembly |
1 |
FRAMe ASSeMblY PART DIAGRAM
FRAME ASSEMblY PART lIST
# |
Part Number |
Description |
Qty. |
1 |
1.9074.4.0414.1 |
Screw/Washer Assembly M4 x 14, Black |
2 |
2 |
122.200702.13 |
Cover, Handle, Upper |
1 |
3 |
122.200702.14 |
Cover, Handle, Lower |
1 |
4 |
122.200701.13 |
Handle, U Style |
1 |
5 |
1.894.1.08 |
Circlip 08 |
2 |
6 |
152.200703.02 |
Short Pin. Handle |
2 |
7 |
152.200703.05 |
Long Pin, Handle |
2 |
8 |
11.110008.00 |
“R” Shape |
2 |
9 |
62405.09.16.2 |
Frame, 590 x 492 x 502mm |
1 |
10 |
122.201200.07 |
Motor Mount 2 |
2 |
11 |
122.201200.06 |
Motor Mount 1 |
2 |
12 |
2.16.001.1 |
Pin 02 x 33, “R” Shape. Blcak |
2 |
13 |
122.201701.11.48 |
8 in. Wheel. PU, Yellow |
2 |
14 |
122.201501.23.1 |
Pin Roll, Wheel, 016 x 010 x 97, Black |
2 |
15 |
122.201702.11.48 |
Wheel Cover, Tooth Profile 8-10 in. Yellow |
2 |
16 |
1.6177.1.08 |
Lock Nut M8. Flange |
4 |
17 |
1.5789.0840.1 |
Flange Bolt M8 x 40, Blcak |
4 |
18 |
152.200002.16.2 |
Support Leg. 68 mm |
2 |
19 |
122.201400.04 |
Rubber, Support |
2 |
20 |
1.5789.0825.1 |
Flange Bolt M8 x 25, Blcak |
2 |
21 |
1.6177.1.08.1 |
Lock Nut M8. Flange, Black |
6 |
WIRING DIAGRAM
References
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