FUSION F-35FRHXP Cordless Framing Nailer Instruction Manual
- June 6, 2024
- FUSION
Table of Contents
F-35FRHXP Cordless Framing Nailer
F-35FRHXP
CORDLESS FRAMING NAILER
Operating Instructions
KYOCERA-SENCO Industrial Tools, Inc. 8450 Broadwell Road Cincinnati, OH 45244 1-800-543-4596 www.senco.com
IMPORTANT: Read before use.
NFD810HENG · Issued December 31, 2020
© 2020 by KYOCERA-SENCO Industrial Tools, Inc.
Table of Contents
Symbols……………………………………………………………………………………………………………………. 3 General Power Tool
Safety Warnings……………………………………………………………………………4
Work Area Safety……………………………………………………………………………………………………..4 Electrical Safety
……………………………………………………………………………………………………….4 Personal Safety
……………………………………………………………………………………………………….4 Power Tool Use and Care
………………………………………………………………………………………….5 Battery Tool Use and Care
…………………………………………………………………………………………5 Service
…………………………………………………………………………………………………………………..6 Nailer Safety
Warnings……………………………………………………………………………………………….6 Additional Tool Safety Warnings
………………………………………………………………………………….7 Safety Warnings for Charger and
Battery………………………………………………………………………9 Functional
Description………………………………………………………………………………………………11 Tool
Operation………………………………………………………………………………………………………….12 Mode
Selection………………………………………………………………………………………………………12 Warning
Light………………………………………………………………………………………………………..14 Time-Out /
Lockout…………………………………………………………………………………………………15 Depth of Drive Adjustment
………………………………………………………………………………………15 Belt
Hook………………………………………………………………………………………………………………15 Fastener Jam
…………………………………………………………………………………………………………16 Battery Charging
………………………………………………………………………………………………………17 Battery Disposal
…………………………………………………………………………………………………….18 Maintenance
……………………………………………………………………………………………………………18 Accessories
……………………………………………………………………………………………………………..18 Fastener Specifications
…………………………………………………………………………………………….19 Technical Specifications
……………………………………………………………………………………………19 Troubleshooting
……………………………………………………………………………………………………….20
2
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
DANGER:
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING:
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION:
Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE:
(Without Safety Alert Symbol) indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product in a better, safer manner.
SYMBOL
NAME
DESIGNATION/EXPLANATION
Safety Alert
Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Do not rest your finger on the trigger when picking up the tool, moving
between operating areas and positions or walking, as resting finger on trigger
can lead to inadvertent operation. For tools with selective actuation, always
check the tool before use to ascertain the correct mode is selected.
This tool has either selective actuation for contact actuation or continuous
contact actuation by actuation mode selectors or is a contact actuation or
continuous actuation contact tool and has been marked with the symbol above.
If using this tool in selective actuation mode, always ensure it is in the
correct actuation setting.
Be careful when changing from one driving location to another.
R
Do Not Oil
Routine lubrication is not necessary.
Wet Conditions Do not expose to rain or use in damp locations. Alert
Recycle
This product uses Lithium-ion batteries. Local, state, or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and or disposal options.
V
Volts
Voltage
Direct Current Type or characteristic of current
3
General Power Tool Safety Warnings
WARNING Read all safety warnings, instructions, illustrations and
specifications
provided with this power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas
invite accidents. 2. Do not operate power tools in explosive atmospheres, such
as in the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes. 3. Keep children and bystanders
away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY 4. Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock. 5. Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded. 6. Do not expose power tools to
rain or wet conditions. Water entering a power tool will increase the risk of
electric shock. 7. Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk of
electric shock. 8. When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use reduces the
risk of electric shock.
9. If operating a power tool in a damp location is unavoidable, use a
residual current device (RCD) protected supply. Use of an RCD reduces the risk
of electric shock.
PERSONAL SAFETY 10. Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in
serious personal injury. 11. Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries. 12. Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or battery pack,
picking up or carrying the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result
in personal injury. 14. Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in unexpected
situations.
4
GENERAL POWER TOOL SAFETY WARNINGS
15. Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
16. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
17. Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE 18. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed. 19. Do not use
the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled
with the switch is dangerous and must be repaired. 20. Disconnect the plug
from the power source and/or remove the battery pack, if detachable, from the
pow-
er tool before making any adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of starting the power
tool accidentally. 21. Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of untrained
users. 22. Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may
affect the power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools. 23.
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control. 24. Use
the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation. 25. Keep handles and grasping surfaces
dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected
situations.
BATTERY TOOL USE AND CARE 26. Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
27. Use power tools only with specifically designated battery packs. Use of
any other battery packs may
create a risk of injury and fire. 28. When battery pack is not in use, keep it
away from other metal objects, like paper clips, coins, keys,
nails, screws or other small metal objects, that can make a connection from
one terminal to another. Shorting the battery terminals together may cause
burns or a fire. 29. Under abusive conditions, liquid may be ejected from the
battery; avoid contact. If contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns. 30. Do not use a battery pack or tool
that is damaged or modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or risk of injury. 31. Do
not expose a battery pack or tool to fire or excessive temperature. Exposure
to fire or temperature above 130 °C may cause explosion.
5
GENERAL POWER TOOL SAFETY WARNINGS
32. Follow all charging instructions and do not charge the battery pack or
tool outside the temperature range specified in the instructions. Charging
improperly or at temperatures outside the specified range may damage the
battery and increase the risk of fire.
SERVICE 33. Have your power tool serviced by a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the power tool is maintained. 34. Never
service damaged battery packs. Service of battery packs should only be
performed by the manufac-
turer or authorized service providers.
Nailer Safety Warnings
1. Always assume the tool contains fasteners. Careless handling of the nailer
can result in unexpected firing of fasteners and personal injury.
2. Do not point the tool towards yourself or anyone nearby. Unexpected
triggering will discharge the fastener causing an injury.
3. Do not actuate the tool unless the tool is placed firmly against the
workpiece. If the tool is not in contact with the workpiece, the fastener may
be deflected away from your target.
4. Disconnect the tool from the power source when the fastener jams in the
tool. While removing a jammed fastener, the nailer may be accidentally
activated if it is plugged in.
5. Use caution while removing a jammed fastener. The mechanism may be under
compression and the fastener may be forcefully discharged while attempting to
free a jammed condition.
6. Do not use this nailer for fastening electrical cables. It is not designed
for electric cable installation and may damage the insulation of electric
cables thereby causing electric shock or fire hazards.
7. Hold the power tool by insulated gripping surfaces, when performing an
operation where the fastener may contact hidden wiring. Fasteners contacting a
“live” wire may make exposed metal parts of the power tool “live” and could
give the operator an electric shock.
8. Do not use the power tool in locations where the ambient temperature may
reach 4°C (39.2°F) or exceed 40°C (105°F).
9. A battery short can cause a large current flow, overheating, possible
burns and even a breakdown. · Do not touch the terminals with any conductive
material. · Avoid storing battery cartridge in a container with other metal
objects such as nails, coins, etc. · Do not expose battery cartridge to water
or rain.
10. Consecutive charging may cause overheating. If you need to recharge
batteries consecutively, wait about 15 minutes for the charger to cool.
6
SAFETY WARNINGS
Additional Safety Warnings
To prevent eye injuries, always wear OSHA required “Z87” safety glasses with
permanently attached rigid, hard plastic side shields. These safety glasses
must have “Z87” printed or stamped on them. Be sure everyone in your work area
is wearing the same type of safety glasses.
DANGER: The Fusion tool is charged with compressed air in a sealed chamber.
Prior to any service or repair, release the charge of pressurized air. The
pressurized air must be released prior to service. Major components such as
the piston/driver assembly, gearbox, piston stop and guide body are all part
of the drive assembly. Deliberate tampering with the drive assembly may result
in the release of the driver. Any repair or upgrade requiring access to the
pressure chamber may be handled by an authorized Senco dealer or service
center. Disconnect tool from battery when: · Outside of the operator’s
supervision or control. · Performing maintenance or repair · Clearing a jam ·
Moving the tool to a new location With battery disconnected, make daily
inspection to assure free movement of workpiece contact element and trigger.
Do not use tool if workpiece contact element or trigger sticks or binds.
Always remove finger from trigger when not driving fasteners. Never carry the
tool with finger on or under trigger. Tool will eject a fastener if the
workpiece contact element is bumped and the trigger is pulled. Drive fasteners
into work surface only; never into materials too hard to penetrate. Do not
drive fasteners on top of other fasteners or with the tool at too steep of an
angle; the fasteners can ricochet and hurt someone. When using tool, care
should be taken due to possibility of tool recoil after a fastener is driven.
If workpiece contact element is unintentionally allowed to re-contact work
surface following a recoil, an unwanted fastener may be driven. Therefore,
allow tool to recoil completely off work surface after a fastener is driven to
avoid this condition. Do not push workpiece contact element on work surface
until a second fastener is desired. Please review triggering options. Do not
drive fasteners close to the edge of the work surface. The workpiece is likely
to split and the fastener could fly or ricochet and hit someone. Never use any
part of the tool (i.e., the cap or mainbody ) as a hammer. The tool may
activate or become damaged and result in an unsafe condition.
7
SAFETY WARNINGS Keep hands and other body parts away from the area shown in
the circle to avoid possible injury during operation.
Do not use tool without Danger Label on tool. If label is missing, damaged or
unreadable, contact your SENCO representative to obtain a new label at no
cost.
WARNING Tool Use
Read and understand tool labels and manual. Failure to follow warnings could
result in DEATH or SERIOUS INJURY.
Operators and others in work area MUST wear safety glasses with side shields.
Keep fingers AWAY from trigger when not driving fasteners, to avoid accidental
firing. Choice of triggering method is important. See page 13 for triggering
options. Never point tool at yourself or others in work area. Always point the
tool away when connecting battery. Do not alter or remove trigger or safety.
Tools shall not be modified without written approval of the manufacturer. Use
clamps or other practical ways to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may
lead to loss of control.
8
SAFETY WARNINGS
Battery Use
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE SAVE THESE
INSTRUCTIONS This manual contains important safety and operating instructions
for SENCO battery charger VB0189 (US). Before using SENCO battery charger
VB0189 (US), read all instructions and cautionary markings on (1) battery
charger, and (2) battery.
Do not expose charger to water, rain, or snow. Use indoors.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
Length of Cord (Feet)
25
50 100 150
RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
16
16
16
14
AWG Size of Cord)
An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.
Largo del cable (m [pies])
7,5
15
30
45
16
16
16
14
Calibre AWG del cable
Longueur du cordon (en m)
7,5
15
30
45
If extension cord must be used, make sure:
· That pins on plug of extension cord are the same number, size, and shape as
those of plug on charger;
· That extension cord is properly wired and in good electrical condition; and
· That wire size is at least as large as the one specified in the table.
16
16
16
14
Taille AWG du cordon
Do not operate charger with damaged cord or plug. If damaged, have replaced
immediately by a qualified serviceman.
Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it to a SENCO Authorized Service Center.
9
BATTERY AND CHARGER SAFETY WARNINGS
Do not disassemble charger or battery cartridge; take it to a SENCO Authorized
Service Center when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire. To reduce risk of electric shock,
unplug charger from outlet before attempting any maintenance or cleaning.
Do not charge battery cartridge when temperature is BELOW 0°C (32°F) or ABOVE
40°C (104°F).
Do not attempt to use a step-up transformer, an engine generator or DC power
receptacle. Do not recharge non-rechargeable batteries. Do not allow anything
to cover or clog the charger vents. Do not store the tool and battery
cartridge in locations where the temperature may reach or exceed 45°C (113°
F). Do not incinerate the battery cartridge even if it is severely damaged or
is completely worn out. The battery cartridge can explode in a fire. Never
attempt to connect two (2) chargers together. This appliance is not intended
for use by young children or infirm persons unless they have been adequately
supervised by a responsible person to ensure that they do not play with the
appliance. This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their
safety. Children should be supervised to ensure that they do not play with the
appliance.
For more safety information, go to www.senco.com and safety training materials
and programs visit the ISANTA website at www.isanta.org www.P65Warnings.ca.gov
10
Functional Operation
Removeable Cap
Indicator Light
Adjustable Belt Hook
Battery
2
Cock and Load Magazine Feeder Release
Pressure Release Port
*For authorized service center use only.
Refill Access
Magazine Release
Trigger
Indicator
Refill Port
*For authorized service center use only.
Depth of Drive Adjustment
Workpiece Contact
Grasping Surface
1
Load and Cock Fastener Feeder and Release
ON/OFF/Mode Selector
11
TOOL OPERATION
LOADING THE TOOL: Dual-Mode Loading Two methods to load: 1. Nails First
a. Insert strip of nails into the rear of the magazine. b. Pull feeder shoe
back beyond the end of the strip of nails and release. Reference image 1 on
pg. 11. 2. Feeder Shoe First a. Pull feeder shoe all the way back until button
at rear of magazine locks. b. Insert strip of nails into the rear of the
magazine. c. Push down on red latch at rear of the magazine to release feeder
shoe. Reference image 2 on pg. 11.
· Use only genuine SENCO fasteners (see Fastener Specifications). · Do not
load with workpiece contact (safety element) or trigger depressed.
UNLOADING THE TOOL: Push Button on feeder shoe to release feeder from strip.
Pull fastener strip out past sheet metal nail detainer.
Tool Operation
Read section titled “Safety Warnings,” before using tool.
For best results, charge new battery before using. (see “To Charge Battery” on page 17).
Indicator LED ON-Flashing
The tool should be switched off when not in use. Hold down either side of the selector switch for 1 second to turn the tool off. If left on, the tool will automatically turn off after 60 minutes.
All Fusion tools are equipped with selective-actuation triggering. This allows the user to choose between the following modes of operation:
Indicator LED ON-Flashing
Contact Actuation Pressing the side of the selector switch toward the TTT symbol (as shown) for 0.5 sec. will turn the tool on in contact-actuation mode. This is indicated by the flashing green LED of the selector switch.
Indicator LED ON-Solid
Sequential
Pressing the side of the selector switch toward the T symbol (as shown) for
0.5 sec. will turn the tool on in sequential mode. This is indicated by the
solid green LED of the selector switch.
12
TOOL OPERATION
In the “contact-actuation” mode, nails can be driven in two ways:
A
The first way:
1. Press the TTT side of the selector switch for 0.5 seconds. This will be indicated
3
by the flashing green LED on the selector switch.
1
2 2. Press the workpiece contact (safety) element against the work surface.
3. Pull the trigger and the fastener is driven.
B
The Second way:
1. Press the TTT side of the selector switch for 0.5 seconds. This will be indicated
2
by the flashing green LED on the selector switch.
1
3 2. Pull trigger.
3. Depress workpiece contact element against work surface and drive a fastener.
This mode of operation is preferred when you desire high production, rapid fastener placement.
In the “sequential-actuation” mode, nails can only be driven one way:
1. Press the T side of the selector switch for 0.5 seconds. This will be indicated by
the solid green LED on the selector switch.
3 2. Position workpiece contact (safety) element against work surface and depress
1
2
the safety.
3. Pull trigger to turn on the motor and drive a single fastener.
This mode of operation is helpful when you require precise fastener placement.
The Fusion nailer may detect a jam and reposition the driver. The warning indicator will flash and the tool will attempt to recover.
This tool is equipped with an indicator light at the ON/OFF/MODE switch. See
page 12 for detailed instructions. Note: When the tool is in the sequential
mode, a fastener cannot be driven by pulling the trigger before activating the
work piece contact element. If the workpiece contact is activated for more
than 5 seconds, the workpiece contact must be released to start over. When the
tool is in contact actuation mode, if the operator holds the trigger on for
more than 3 seconds, the light will go out and the trigger must be released to
start over.
13
TOOL OPERATION
This tool is equipped with a multi-purpose light on the tool handle. The light
will indicate that the electronic controls are energized. Solid Green Light
Indicates the tool is energized and ready to drive.
This light will stay on for 10 seconds after the mode button is pressed. After
this time the light will turn off but the tool is still ready to drive.
Activating the trigger or work contact element will turn this light on. If
light does not turn on, look to be sure that the trigger or work contact
element are free to move and not in the activated position.
Solid Red Light Indicates the tool has detected a low battery condition or
maintenance is required.
The low battery condition will first be detected by the battery. When the
battery detects a low voltage condition, it will turn off the tool. Recharge
the battery or replace with a fully charged battery to continue. Inserting a
fully discharged battery can cause the red light to remain on for 10 seconds.
If the discharged battery voltage is lower than 12.5 volts, the tool can’t be
energized and no light will show. Replace with a fully charged battery. As the
battery energy is depleted, the tool may drive one final fastener and the red
light will then remain on for 10 seconds. Replace with a fully charged
battery. During sustained use, the tool may detect the low voltage condition
first. Replace with a fully charged battery. If maintenance is required, look
for an issue such as a loose battery, loss of charge pressure or broken
components. Refer to the Troubleshooting Guide in the manual to help diagnose
the problem. Slow Fading Red Light Indicates that the tool has detected an
internal high temperature. Sustained driving at a high rate can cause a high
temperature condition. Exposing the tool to sustained high temperature
(rooftop, vehicle interior) can also raise the internal temperature. Reduce
drive rate or move tool to a cooler place. Reducing heat will lead to longer
tool life. Approximate 5 minute rest period will clear the high temperature
light. Approximate 30 minutes is required to return the tool to room
temperature after a high temperature indication. Note removing the battery
will not reset. Flashing Red Light Indicates a fastener jam. The tool detects
a jam which is usually due to a deformed nail wedged in the driver path.
Remove the battery from tool, re-insert battery and turn on tool. If tool does
not return to normal operation, go to next step. REMOVE the BATTERY Unload all
remaining fasteners in magazine. Make sure that any loose fastener from strip
is also removed. Remove the magazine with the attached allen key. 3 bolts hold
the magazine in place. Remember that the three bolts do not need to be fully
removed. The magazine and backplate will usually reveal the jammed fastener.
Carefully remove the jammed fastener. Reassemble the magazine and tighten the
three loosened bolts. Attach charged battery to tool. Load nails into
magazine. Resume normal operation.
If the wedged fastener can’t be removed, return to an authorized service
center where the damaged fastener can be removed. Remember that the Fusion
tool contains pressurized air at all times even when the battery is removed.
14
TOOL OPERATION
12
This tool is equipped with an electronic “Time-Out” feature. This tool will temporarily
be disabled under any of the following conditions:
9
3
1. Workpiece contact element is depressed against the work piece, but the trigger
is not pressed within approximately 5 seconds.
6
2. Trigger is pressed, but work piece contact element is not depressed within
approximately 3 seconds. (Contact-Actuation mode only.)
· Simply release trigger and release workpiece contact element to resume
2
normal operation.
1
The tool is equipped with a fastener lockout. The tool will not fire the last 3-6 fasteners. This feature prevents unnecessary wear on the tool. When the tool locks out, load an additional strip and continue.
This tool is equipped with depth-of-drive dial. Turning the dial to the right
will countersink the fastener, turning the dial to the left will leave the
fastener up or raised. Drive a fastener into a scrap piece of wood to test
depth.
Turning the dial in the direction shown in the image will result in the
fastener driving deeper into the wood.
This tool is equipped with an adjustable 6 position belt hook for right and left handed operators. The hook will safely support the tool when hanging from joists and rafters.
Whenever possible, hold the tool at a right angle to the work surface.
15
Indicator LED ON-Flashing
TOOL OPERATION
Always turn the tool off before storing. As an added protection feature, the
tool will automatically turn off 60 minutes after the last activation. When a
nail jam occurs, the red light at the handle will flash red. The tool will
attempt to recover. If the jam is severe, the driver blade will lock in place
by design and the red flashing light will not clear. Contact an authorized
service center.
Should a minor nail jam occur: Turn the tool off by depressing the selector
switch towards either mode symbol for approximately 1 second, then remove
battery.
Remove fasteners from magazine. Wear safety glasses when removing magazine.
Loosen guide body screws (2) and magazine screw(1). The three screws do not need to be completely removed
Point nose of tool away from self and others. Separate magazine from tool
body. Do not push on the driver with any force or use a hammer to strike the
driver while it is visible.
Remove jammed fastener with a pliers or screwdriver. Attach the magazine and
tighten screws. Remember! The Fusion tool is charged with compressed air in a
factory sealed chamber. Do not tamper with the drive assembly.
16
TOOL OPERATION
BATTERY CHARGING 1. Place battery pack in charger. 2. Align raised ribs on
battery pack with groove in charger. 3. Press down on battery pack to be sure
contacts on battery pack engage properly with contacts in charger. When
properly connected, the red light will turn on. Red flashing light indicates
fast charging mode. 4. Red and green light flashing indicates defective
battery pack. Return battery pack to your nearest SENCO Authorized Service
Center for inspection or replacement. 5. Solid red light indicates that the
battery is charging. 6. When your battery pack becomes 80% charged, the red
light will stay on and the green light will flash. When battery pack is fully
charged, the red light will turn off and the green light will turn on. 7.
After normal usage, 1 hour of charge time is required to be fully charged. A
maximum charge time of 1 hour or less is required to recharge a completely
discharged battery pack. 8. The battery pack will become slightly warm to the
touch while charging. This is normal and does not indicate a problem.
The battery pack houses 4 colored LED lights. These LEDs indicate the state of
charge and possible problems inside the battery pack.
Mode
Standby/Power Standby Full Charging Fully Charged Evaluating *Temp Delay
Defective
Battery Pack Inserted?
No Yes Yes Yes Yes Yes Yes
Power
Fade Fade Solid Green Fading Green Solid Green Solid Green Solid Green
Charging/Full
X Fade Flashing Green Fading Green
X X X
Condition
X Ready for Use
<80% 100% Measuring Hot/Cold Damaged
Evaluate
X X X X Flash Orange X X
Figure 2 – Battery Charge Level Lights
Temp.Delay
X X X X X Flash Orange X
Error
X X X X X X Solid Red
Press raised red button on battery pack to check charge: · Red Flashing =
0-15% Charge · Red On = 16-25% Charge · Red and Orange On = 26-50% Charge ·
Red, Orange, and Green On = 51-75% Charge · All On = 76-100% Charge
Tips for maintaining maximum battery life: · Charge the battery pack before it
is completely discharged. · Always stop tool operation and charge the battery
when you notice less tool power. · Never recharge a fully charged battery. ·
Overcharging shortens the battery service life.
17
TOOL OPERATION
Battery Disposal · To preserve natural resources, please recycle or dispose of
properly.
This product contains Li-Ion. Local state or federal laws may prohibit
disposal of Li-Ion batteries in ordinary trash. · Consult your local waste
authority for information regarding available recycling and/or disposal
options. · For more information on battery recycling call 1-800-8BATTERY.
Maintenance
Read section titled “Safety Warnings” before maintaining tool. 1. With battery
removed, make daily inspection to ensure free movement of nosepiece and
trigger. Do not use tool if nosepiece or trigger sticks or binds. 2.
Lubrication of the feed system is not necessary. DO NOT OIL. 3. Wipe tool
clean daily and inspect for wear, especially the bit and nosepiece. Replace as
necessary.
WARNING Repairs other than those described here should be performed only by
trained,
qualified personnel. Contact SENCO for information at
1-800-543-4596.
Accessories
SENCO offers a full line of accessories for your SENCO tools, including: ·
Battery · Belt Hook · Battery Charger · Storage Bag · Safety Glasses ·
Extended Magazine
For more information or a complete illustrated catalogue of SENCO accessories,
ask your representative.
18
Fastener Specifications
20 Degree
GL
GD
HD
HL
KD
SENCO
A
Fastener Code inches mmâ
GL**
2
50
2-3/8 60
GD**
2
50
2-3/8 60
2-1/2 65
HD
3
75
A
A
A
A
A
3-1/4 83
HL
3
75
KD
2-1/2 65
3
75
3-1/4 83
3-1/2 90
â Rounded to nearest 5mm
.113″ 2,9 mm
.113″ 2,9 mm
.120″ 3,1 mm
.120″ 3,1 mm
.131″ 3,3 mm
Technical Specifications
Voltage Weight Height Length Width Recommended Drive Rate Fastener Capacity Fastener Range Collation Range Indicator Light Recharge Time
20 Degree 18 volts Li-ion – 3 Ahr 9.96 lbs. (without battery) 14 .4 inches 14.6 inches 4.7 inches 500/Hr Single Strip 2″ – 3 1/2″ 20 Degree Battery condition, tool temperature, maintenance, jam 1 hour max., 30 minutes at 75% capacity
19
Troubleshooting
Problem/Symptom
Probable Cause
Corrective Action
Pressing mode switch does not result in green light.
Check battery. PCB is not energized.
Remove and reattach. Pull trigger once to energize board.
Then choose mode selector.
Electronic components damaged. Return to an authorized service center.
Red light on.
Low battery.
Recharge or replace battery.
Check battery connection at tool.
Maintenance required.
Is tool power good? If tool power seems low, return to service center for pressure check
Red light flashes.
Fastener jam.
Tool will attempt to recover.
Did fastener drive ok?
Remove Battery
Check if nail is blocking next fastener.
Inspect magazine for bent nail.
Remove magazine and inspect guide body.
Tool does not function.
Return to service center for repair.
Note: if tool has jammed and the mechanism initiates an automatic recovery, the tool may make a series of clicks as it repositions the driver. This is normal.
Red light fades every 1.4 seconds. Internal high temperature.
Allow tool to cool at least 15 minutes.
Tool will completely cool in 30 minutes.
Tool will not start or runs slowly. Battery is discharged or has dead Replace or recharge battery. cell.
Workpiece contact element is jammed.
Remove battery, then inspect tool to assure free movement of workpiece contact element.
Workpiece contact element or trigger switches are damaged.
Return tool to authorized SENCO service representative.
20
TROUBLESHOOTING
Tool does not drive fastener to desired depth.
Tool runs but will not drive fastener.
Poor feed/ tool jamming. Broken or worn driver. Tool does not fully return.
Improper depth-of drive setting.
Tool not pressed firmly against the workpiece. Drive application is too
rigorous. Pressure loss.
Battery is discharged or has a dead cell. Nail jam in guidebody.
Mechanism requires repair.
Tool is overheated.
Driver tip not located above fastener. Debris build-up in mechanism. Driver
tip not located above fastener.
Weak battery.
Refer to operators manual for proper adjustment.
Hold tool firmly in place when driving fastener.
Refer to operators manual for appropriate applications.
Return tool to authorized SENCO service representative.
Recharge or replace with fresh battery.
Refer to operators manual for jam-clearing instructions.
Return tool to authorized SENCO service representative.
Allow tool to cool and insert fresh battery.
Recharge battery and allow tool to automatically retract driver.
Clean tool, clean magazine or install Parts Kit.
Return tool to authorized SENCO service representative.
Recharge battery and allow tool to automatically retract driver.
Ensuring the long life of your Cordless Finish tool
Welcome to SENCO’s family of products. SENCO brings 50 years of commitment to
our customers and to power fastening systems. We are dedicated to making sure
your tools are performing at their best, and we understand that ensuring the
long life of your tools is important. Here are some operational and service
tips.
· Start with fully charged batteries at the beginning of each work day. · Set
the depth of drive on your SENCO tool so fasteners are not over-driven. · To
maximize battery life, follow storage recommendations and charging
recommendations in this manual. · Keep your Cordless Nailer as clean and free
of debris as possible. · Service your SENCO tool periodically to insure your
tool is productive and helping you earn money on the job.
See the service guide below for recommended service intervals.
If your Cordless Nailer does require service, dedicated SENCO servicing
dealers are available for you. For the location nearest you, call SENCO’s
Action line at 1-800-543-4596 or visit
SENCO’s website (www.senco.com).
Recommended service includes · Check Electrical System · Check Feed System ·
Check Drive Track · Add Grease to Piston and Driver
21
Limited Warranty SENCO® Pneumatic, DuraSpin®, Cordless Tools
& Compressors
KYOCERA-SENCO Industrial Tools, Inc. (“SENCO”) designs and constructs its
products using the highest standards of material and workmanship. SENCO
warrants to the original retail purchaser that the following products will be
free from defects in material or workmanship for the warranty period
Products Pneumatic Tools Ü
New Five Years
Reconditioned One Year
Products Air Compressors
New One Year
Reconditioned 90 Days
Fusion Tools
Two Years
Six Months
Combo Kit Tools
One Year
90 Days
Gas Tools
Two Years
Six Months
Multi-Blow Hand Nailers
One Year
90 Days
Duraspin Tools
Five Years
Ü = Both XP and Pro Series
90 Days
Stapling Hammers
One Year
90 Days
During the warranty period (which begins on the purchase date), SENCO will repair or replace, at SENCO’s option and expense, any product or part that is defective in materials or workmanship after examination by a SENCO Authorized Warranty Service Centre, subject to the exceptions, exclusions and limitations described below. Any replacement product or part will carry a warranty for the balance of the warranty period applicable to the replaced product or part. A DATED SALES RECEIPT OR PROOF OF PURCHASE FROM THE ORIGINAL RETAIL PURCHASER IS REQUIRED TO MAKE A WARRANTY CLAIM. Warranty registration is also required and can be accomplished through on-line Product Registration at www.senco.com or by completing and returning the postage paid warranty registration form included with your Operator’s manual/parts chart information, found inside the product carton. To make a warranty claim, you must return the product, with proper receipt/proof of purchase and return transportation charges prepaid, to a SENCO Authorized Warranty Service Centre. A list of SENCO Authorized Warranty Service Centres can be found at www.senco.com or by calling 1-800-543-4596 toll free. SENCO will perform its obligations under this warranty within a reasonable time after approval of the warranty claim.
SENCO Cordless: 1. Subject to the exceptions, exclusions and limitations described below, SENCO warrants that the SENCO Cordless tool will be free from defects in materials and workmanship for two years after the purchase date. 2. SENCO warrants that the batteries and chargers used with SENCO Cordless tools will be free from defects in material and workmanship for one year after the purchase date.
Warranty Exclusions
The following warranty exclusions apply: 1. seals, driver blades, piston
stops, and piston/driver assembly. 2. This warranty does not cover parts
damaged due to normal wear, misapplication, misuse, accidents, operation
beyond the recommended speeds or voltage (electric units only), improper
storage, or damage resulting from shipping. 3. Prod 4. Labour charges or loss
or damage resulting from improper operation, maintenance or repairs are not
covered by this warranty.
General Warranty Conditions
This warranty will be honoured only if: A. Clean, dry, regulated compressed
air has been used, at air pressure not exceeding the maximum indicated on the
tool casting; B. No e C. No d maintenance instructions).
THIS WARRANTY IS THE ONLY WARRANTY ON THE PRODUCT, AND SENCO DISCLAIMS ALL
OTHER WARRANTIES. ANY IMPLIED WARRANTIES WILL BE LIMITED IN DURATION TO THE
APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE. SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. YOUR REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE.
SENCO SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR
SPECIAL DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY
NOT APPLY TO YOU. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL SENCO’S LIABILITY
EXCEED THE PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE CLAIM OR
LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL
TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD SPECIFIED ABOVE. NO
EMPLOYEE OR REPRESENTATIVE OF SENCO OR ANY DISTRIBUTOR OR DEALER IS AUTHORIZED
TO MAKE ANY CHANGE OR MODIFICATION TO THIS WARRANTY.
Replacement of Tool Due to Natural Disaster
Such a claim will be honoured provided that the original retail purchaser had
previously submitted a completed warranty registration card for the tool, and
then submits proof of ownership and an acceptable statement describing such
Act of God documented by an insurance carrier, police department,
Customer Satisfaction
If for any reason the product does not perform to the original purchaser’s
satisfaction, it can be returned to the place of purchase within thirty days
with dated sales receipt for a full refund of the purchase price (applies to
new product sales only).
© 2019 KYOCERA-SENCO Industrial Tools, Inc. CINCINNATI, OHIO 45244-1611 USA
www.senco.com 160101
KYOCERA SENCO Industrial Tools 8450 Broadwell Road Cincinnati, Ohio 45244 www.senco.com
© 2020 by KYOCERA-SENCO Industrial Tools, Inc.
22
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>