SW-MOTECH BC.HTA.08.740.31300 Sacoches Cavalieres Pack Pro Blaze Kawasaki Ninja 400 (18-20) Instruction Manual

Instruction Manual
ANBAUANLEITUNG
mounting instructions
BC.HTA.08.740.31300
HTA.08.740.81301/B
BC.HTA.00.740.31000

MOUNTING INSTRUCTIONS

Revision: 01. Datum/ Date: 04 – 2018

BLAZE® H Panniers Set

 Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE  certifications), are also available for download at our webshop.
Installation and / or maintenance of this product require good technical understanding! For your own safety  SW-MOTECH recommends having installation and / or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/ or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance  can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed.  Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the  driving behaviour and / or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration /operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle  documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot  fall over. Turn off the engine and remove the ignition key. Let the motor/ exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical  system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts  delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are  obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/ or be pinched. Before starting to ride, perform a comprehensive check  of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION
ATTENTION: Pay attention to the information sheet included to the panniers!

PARTS LIST

Step| NO.| Item No./description| Part| Quantity**| **Nm***
---|---|---|---|---|---
1| 1| HTA.08.740.013L/R| Mounting Bracket; left / right| 2/2|
| 2| HTA. 00.740.010| Connector-Part Female| 2/ ²|
3| M5 x 16; DIN 6912| Hexagon Socket Screw, short Head; black| 6/6| 2.5
4| M5 20, DIN 6912| Hexagon Socket Screw, short Head; black| 2/ ²| 2.5
5| d5,3, DIN 9021| Washer| 2/ ²|
6| M5, DIN 6927| Lock Nut with Flange| 8/8|
| | | |
2| 7| HTA 08.740.021L/ R| Panniers Frame; left / right| 2/2|
| 8| KES.RD.150.0200.02.GL| Plastic Plug| 2/2|
9| HTA 00.740.01 ll/ R| Connector-Part Male; left/ right| 2/2|
10| M5 12; DIN 912| Hexagon Socket Screw; black| 4/4| 1.2
11| M5, DIN 985| Lock Nut| 4/4|
| | | |
4*| 12| M8 x 35; DIN 912| Hexagon Socket Screw| 4/4| 20
| 13| Ø 20/Ø 8,2/h3| Spacer| 8/8|
14| Ø 25/Ø 8,4/h5| Spacer| 1/1|
| | | |
15| BC HTA.00.740 1100/8| LAZE H Panniers Set| 1/1|
| | | |
| | | |
| | | |
| | | |

8.8

| Regelgewinde / Coarse Thread 0| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Stahl; FK 8.8 / Steel; CL 8.8 Nm| 2,8| 5,5| 9,6| 23| 46| 79

10.9

| Regelgewinde / Coarse Thread 0| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Stahl; FK 10.9 / Steel; CL 10.9 Nm| 4,1| 8,1| 14| 34| 67| 115

• All measurements in millimeters. ·
  ** The second number indicates the total quantity of the part in the delivery.
  *** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer‘s specifications.
  

MOUNTING

Attach the shown parts on the mounting brackets [1] [right side mounting bracket shown).
ATTENTION: At first just tighten the screws (3) as specified in the parts list!
Over-tightening the screws will damage the plastic parts!
The shown buckles will come with your panniers. Attach them as shown.
ATTENTION: Tighten screws (4) after attaching the panniers. Pay attention to the torque specified in the parts list!
NOTE: Please pay attention to the information sheet included to the panniers.

Mount the parts as shown.
ATTENTION: Make sure the engraving of the panniers frames (7) is located on the side of the clips (as shown in the detail drawing)!
ATTENTION: Tighten the screws as specified in the parts list! Over- tightening the screws will damage the plastic parts!
ATTENTION: Make sure the panniers frames (7) fit properly after tightening the screws (10)! Remove on both sides the original screws of the passenger footrest mounts; then remove on the right side the shown screw and nut of the silencer.

Attach the mounting brackets (1) with the passenger footrests mounts to the vehicle and silencer, as shown in the drawing. Use the original screw and nut (Orig.).
Tighten the original screws (Orig.) with the manufacturer’s specified torque.
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the parts list.

Insert the connector-parts male (9) into the connector-parts female (2) on both sides of the vehicle, as shown in the detail drawing.
ATTENTION: Pay attention to the audible clicking sound!
Before riding check the proper fit of the panniers frames.

MOUNTING INSTRUCTIONS

PRO BLAZE® saddlebags PRO BLAZE® saddlebags high version

 Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE  certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety  SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed.  Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance.
Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/operation as well as T~V regulations if applicable. If required, register installed parts in the vehicle  documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot  fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
FUNCTION CHECK: After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and  turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.
ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!
ATTENTION: Compatibility with accessory exhaust systems cannot be guaranteed!
All components of the product must not contact any hot or moving parts of the vehicle. All parts should also remain 5 cm away from hot parts of the vehicle and remain  clear of the exhaust stream. For this reason compress the suspension fully several times with your vehicle stationary.

PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving and braking performance! Cornering and ground clearance can be reduced by using this product!
ATTENTION: Modifications will void any warranty.

ATTENTION: The maximum vehicle load specified by the manufacturer must not be exceeded!

ATTENTION

NOT FOR OFFROAD -USE!
Packed by:| Date of packaging:
---|---

PARTS LIST

8.8

| Regelgewinde / Coarse Thread 0| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Stahl; FK 8.8 / Steel; CL 8.8 Nm| 2,8| 5,5| 9,6| 23| 46| 79

10.9

| Regelgewinde / Coarse Thread 0| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Stahl; FK 10.9 / Steel; CL 10.9 Nm| 4,1| 8,1| 14| 34| 67| 115

FASTENING

After mounting the saddlebags frames you need to protect the surface of the motorcycle against scratches with the included protection foil (2) Clean the surface from grease  and dirt before applying the protection film.
ATTENTION: Sharp edges have to be covered with several layers of the protection foil!
After mounting the saddle bags, check if the affected parts of the vehicle are sufficiently protected against abrasion

Slide the pannier sleeves of the saddlebags [3] on both sides onto the mounted support arms

Fasten the saddlebags (3) with the velcro flaps over the rear (passenger seat) of the motorcycle, as shown in the drawing.
ATTENTION: Make sure after loading the saddlebags (3) there is NO weight on the saddlebags frames!
The weight of the saddlebags (3) must be supported by the velcro flaps, NEVER by the saddlebags frames.
After loading, the saddlebags frames must be positioned in the saddlebags sleeves, as shown in the detail drawing!

ATTENTION: Pay attention to the mounting instructions included to the saddlebags support arms!
Fix the saddlebags [3 with the safety straps to the loosely mounted  buckles [1] on both sides. Then tighten the screws of the buckles 1) as described in the mounting instructions of the saddlebags support arms.

Tighten the safety straps to secure the saddlebags [3)
ATTENTION: Make sure BEFORE each ride that the vetcro flaps and safety straps of the saddlebags (3) are firmly tightened and there is NO weight on the support arms!  Wrong mounted saddlebags 131 can damaged the product and vehicle!
Finally roll up the excess safty strap

Use the waterproof inner bags [4] to protect your luggage from moisture. Additionally protect sensitive luggage le.g., electronic equipment] from moisture with a plastic bag

SAFETY, LOADING AND CARE

SAFETY AND LOADING: Make sure weight is evenly distributed between the sagglebags. Make sure that the loanding is secured against shifting during the ride!
Do not store sharp or fragile objects!
ONLY loop assigned SW.-MOTECH products to the MOLLE attachment! ATTENTION: Remove the support arms when driving WITHOUT saddlebags from the vehicle!
All components of the product must not contact any hot or moving parts of the vehicle. All parts should also remain 5 cm away from hot parts of the vehicle and  remain clear of the exhaust stream
ATTENTION: Compatibility with accessory exhaust systems cannot be guaranteed!

ATTENTION: Surface materials can experience color changes or fading when exposed to direct sunlight for extended periods of time and by environmental factors [e.g.,  SMOG, acid rain, etc.J! Gasoline and similar substances must be washed off immediately! SW-MOTECH assumes no liability for color changes!
CARE: For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy water! Rinse with clean water Do NOT use strong cleaning agents, rough cleaning tools  or high pressure washer!
Clean the product after riding in salty conditions, to avoid damage from salt

Errors and omissions expected. Technic& and design-modifications are subjects to change.
Copyright by
SW-MOTECH GmbH & Co. KG

        SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg
Germany
Tel./ phone+ 49 [0]6425 / 8168 – 050
Fax/ fax+ 49 [0]6425 / 8168- 10
info@sw-motech.com
www.sw-motech.com

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