Lochinvar CMP58 CPM Boiler Range Flue Instruction Manual

Lochinvar CMP58 CPM Boiler Range Flue

GENERAL

Lochinvar CPM Boilers are certified for use on the following flue categories:

B23

|

Open flue

| An appliance intended to be connected to a flue that evacuates the products of combustion to the outside of the room containing the appliance. The combustion air is drawn directly from the room.
C13| Closed Flue| An appliance connected to either a concentric or twin- pipe flue system with a Horizontal flue terminal. Both the air inlet and flue exhaust must be in the same pressure zone.
C33| Closed Flue| An appliance connected to either a concentric or twin- pipe flue system with a Vertical flue terminal. Both the air inlet and flue exhaust must be in the same pressure zone.

C43

|

Closed Flue

| An appliance connected to a common air inlet and flue exhaust system, which is designed for more than one appliance. This common system has a single air inlet and flue exhaust and is part of the building not the appliance.
C53| Closed Flue| An appliance connected to a twin-pipe flue system with a Horizontal or Vertical flue terminal. Both air inlet and flue exhaust may be in different pressure zones.

C63

|

Closed Flue

| An appliance intended to be connected to a separately approved and marketed system for the supply of combustion air and discharge of combustion products (i.e. other than that supplied by the water heater manufacturer).

C83

|

Closed Flue

| An appliance connected via one of its ducts to a single or common duct system. This duct system consists of a single natural draught duct (i.e. not incorporating a fan) that evacuates the products of combustion.

The appliance is connected via a second of its ducts to a terminal, which supplies air to the appliance from outside the building.

All installations should comply with the requirements of:

1.  For appliances up to 70kW net input- BS5440-1:2008- Flueing and ventilation for gas appliances of rated input not exceeding 70 kW net (1st, 2nd and 3rd family gases). Specification for installation of gas appliances to chimneys and for maintenance of chimneys.
2.  Refer to drawing 1 and table 1 for details of terminal locations.
3.  For appliances over 70kW net input- IGEM/UP/10 Edition 4 +A: 2016 – Installation of flued gas appliances in industrial and commercial premises, specific attention should be paid to the following sections.
4.  Refer to drawing 1 and table 1 for details of terminal locations.
5.  Horizontal terminations shall be located according to the minimum distances given in table 1, and subject to the risk assessment criteria shown in table 2.
6.  Horizontal flue terminations (other than for fan dilution systems) must not be installed for any single appliance or group of appliances with a total nett input exceeding 333kW net heat input.
7.  For any single appliance or group of appliances with a total net heat input exceeding 333 kW, the general requirements of IGEM/UP/10 Edition 4 +A: 2016 shall apply and approval must be sought from the Local Authority prior to commencement of the installation.
8.  The Clean Air Act for installations exceeding 333kW nett input.

TABLE 1 BOILER TERMINAL LOCATIONS

Location| Description|  | CPM58| CPM77| CPM96| CPM116| CPM144| CPM175
---|---|---|---|---|---|---|---|---
A| Directly below an opening, air brick, opening windows etc.#| mm| 300| 2500| 2500| 2500| 2500| 2500
B| Above an opening, air brick, opening windows etc.| mm| 300| 631| 760| 896| 1092| 1294
C| Horizontally to an opening, air brick, opening windows etc.#| mm| 300| 631| 760| 896| 1092| 1294
D| Below a gutter or sanitary pipework| mm| 75| 200| 200| 200| 200| 200
E| Below the eaves| mm| 200| 200| 200| 200| 200| 200
F| Below a balcony or car port roof| mm| 200| Not recommended see UP10 risk assessment
G| From a vertical drain or soil pipe| mm| 144| 150| 150| 150| 150| 150
H| From an internal or external corner| mm| 300| 1099| 1513| 1948| 2573| 3220
I| Above ground, roof or balcony level| mm| 300| 300| 300| 300| 300| 300
J| From a surface facing the terminal| mm| 600| 1100| 1514| 1948| 2573| 3220
K| From a terminal facing the terminal| mm| 1200| 2083| 2429| 2792| 3314| 3855
L| From an opening in the car port (e.g. door, window) into the dwelling| mm| 1200| Not recommended see UP10 risk assessment
M| Vertically from a terminal on the same wall| mm| 1500| 2500| 2500| 2500| 2500| 2500
N| Horizontally from a terminal on the same wall*| mm| 300| 600| 600| 900| 900| n/a**
P| From a vertical structure on the roof| mm| 300| 1500| 1500| 1500| 1500| 1500
Q| Above intersection with the roof| mm| 150| 311| 359| 409| 481| 556

• distances shown ensure the boilers will operate without problems under most conditions, these distances can be reduced in certain circumstances contact Lochinvar Technical support for assistance if required.
• multiple boiler installation of model CPM175 are covered by the clean air act and must comply with its requirements see UP10 figure 7 for full clarification

TABLE 2 RISK ASSESMENT
The table below is an excerpt from IGEMUP10 and should be used in conjunction with that document

Further to the requirements in IGEM/UP/10 Edition 4 +A: 2016 Section 8 under clause 8.7.3.3 and Figure 7 the following risk assessment gives guidance for the positioning of horizontal flues. This form should be completed before work commences and undertaken by a person who is competent to undertake the risk assessment.

Type C appliances with net heat input exceeding 70 kW and not exceeding 333 kW low level flue discharge risk assessment (including net heat input for groups of appliances)

No.| Regarding the flue position| No| Yes

1

| Is the proposed flue termination within the distance in Figure K of a road, path, track, thoroughfare, walkway, property boundary or area, which is used for general

public access other than for maintenance purposes?

|

No

|

Yes

2| Is the proposed flue termination within the distance in Figure K to a playground, school, yard, seating area, or area where there may be a public gathering| No| Yes
3| If the proposed flue termination enclosed on more than two sides then does it comply with the requirements of Figure 11B?| No| Yes

4

| Is the proposed flue termination within the distance in Figure K of a surface or building element that may be affected by corrosion or deterioration from plume

condensate?

|

No

|

Yes

5| Is the proposed flue position in an area where vehicles could be parked within distances from Figure 12 Line G to the flue?| No| Yes
6| Are there shrubs or trees within minimum distances shown on Figure K of the proposed terminal position?| No| Yes
7| Is the proposed flue termination within a light well?| No| Yes

8

| Are the products of combustion from the proposed flue position likely to build up under unfavourable atmospheric conditions, due to poor cross flow of air caused by enclosures or adjacent structures and/or likely to cause nuisance?|

No

|

Yes

9| Is the flue termination position likely to cause a nuisance to adjoining properties?| No| Yes
Building Regulations part J
10| Is the proposed flue termination less than 300 mm from the boundary of the property, as measured from the side of the terminal to the boundary?| No| Yes
Regarding the Clean Air Act
11| Is the total output of the individual, or group of flue terminals (if within 5U (see A3.7)), greater than 333 kW net heat input?| No| Yes
General
12| Are there any other considerations that are required for this risk assessment, see separate sheet.| No| Yes
13| Comments:|  |
 |  |  |  |  |  |  |  |  |
If all answers are Blue then the flue position should be suitable
If any answer is Orange then the flue position is unsuitable, consider revising the position or type of flue outlet or contact the local Environmental Health officer for assistance and/or approval

BOILER FLUE INFORMATION

Model Number|  | CPM58| CPM77| CPM96| CPM116| CPM144| CPM175
---|---|---|---|---|---|---|---
FLUE DATA TYPE B 23
Nominal flue diameter| mm| 80| 100| 130
Maximum flue gas temp| °C| 95
Flue gas temperature| °C| 85-95
Flue draught requirements| mbar| -0.03 to -0.1
Available pressure for the flue system| Pa| 200
Maximum flue gas volume| g/s| 5.59 to 28.9| 6.52 to 38.6| 7.69 to 47.9| 11.6 to 57.7| 15.2 to 71.7| 20.1 to 86.2
FLUE DATA TYPE C 13 & C 33
Nominal flue diameter| mm| 80/125| 100/150
Maximum flue gas temp| °C| 95
FLUE DATA TYPE C 43 & C 53
Nominal flue diameter| mm| 80| 100| 130
Maximum flue gas temp| °C| 95

CONCENTRIC FLUE SYSTEMS

CPMH001 CONCENTRIC HORIZONTAL FLUE ASSEMBLY MODELS – CPM58, CPM77

COMPONENTS INCLUDED
Item No.| Description| Included
LV310757| CONCENTRIC HORIZONTAL TERMINAL – Ø80/125mm PP| 1
M28925B| TERMINAL WALL PLATES| 1
LV310735| CONCENTRIC BEND 90° Ø80/125mm PP| 1
Maximum resistance in the flue system ≤200pa

Additional Flue Ancillary Items
Item No.| Description| Dimensions
LV310740B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 250mm
LV310745B| CONCENTRIC EXTENSION – Ø80/125mm PP| 500mm
LV310742B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 1000mm
LV310743B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 2000mm
LV310744B| CONCENTRIC EXTENSION – Ø80/125mm PP TELESCOPIC| 240mm-360mm
LV310734B| CONCENTRIC BEND 45° Ø80/125mm PP| See Drawing Below
LV310735B| CONCENTRIC BEND 90° Ø80/125mm PP| See Drawing Below
M84481B| WALL CLAMP Ø125mm| N/A

CPMH003 CONCENTRIC HORIZONTAL FLUE ASSEMBLY MODELS – CPM96, CPM116

COMPONENTS INCLUDED
Item No.| Description| Included
LV310758B| CONCENTRIC HORIZONTAL TERMINAL Ø100/150mm PP| 1
M84410B| CONCENTRIC BEND 90° Ø100/150mm PP SHORT RADIUS| 1
Maximum resistance in the flue system ≤200pa

CPMH004 CONCENTRIC HORIZONTAL FLUE ASSEMBLY MODELS – CPM144, CPM175
COMPONENTS INCLUDED
Item No.| Description| Included
LV310758B| CONCENTRIC HORIZONTAL TERMINAL Ø100/150mm PP| 1
E61-001-172B| CONCENTRIC CONVERSION KIT| 1
M84410B| CONCENTRIC BEND 90° Ø100/150mm PP SHORT RADIUS| 1
Maximum resistance in the flue system ≤200pa

Additional Flue Ancillary Items
Item No.| Description| Dimensions
M84405B| CONCENTRIC EXTENSION Ø100/150mm Cutable| 500mm
M84402B| CONCENTRIC EXTENSION Ø100/150mm PP FIXED| 1000mm
M84412B| CONCENTRIC BEND 90° Ø100/150mm PP| See Drawing Below
M84413B| CONCENTRIC BEND 45° Ø100/150mm PP| See Drawing Below
M84421B| SAMPLING POINT Ø100/150mm PP| 115mm
M87196B| WALL CLAMP Ø150mm|

PLUME MANAGEMENT KITS

LG800008B| PLUME MANAGEMENT KIT Ø80/125mm
LG800009B| PLUME MANAGEMENT KIT Ø100/150mm
No| Description| CPM58| CPM77| CPM96| CPM116| CPM144| CPM175
---|---|---|---|---|---|---|---
1| CONCENTRIC BEND 90°-PP| Ø80/125mm| Ø80/125mm| Ø100/150mm| Ø100/150mm| N/A| N/A
2| CONCENTRIC HORIZONTAL PLUME KIT TERMINAL -PP| Ø80/125mm| Ø80/125mm| Ø100/150mm| Ø100/150mm| N/A| N/A
3| EXTENSION -PP CUTABLE (1000mm)| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
4| BEND 90°-PP| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
5| PLUME KIT BIRD GUARD| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
6| PLUME KIT FLUE EXIT-PP| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
7| WALL CLAMP| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
A| INTERNAL DIAMETER| Ø80mm| Ø80mm| Ø100mm| Ø100mm| N/A| N/A
B| EXTERNAL DIAMETER| Ø125mm| Ø125mm| Ø150mm| Ø150mm| N/A| N/A
CPMV001 CONCENTRIC VERTICAL FLUE ASSEMBLY MODELS – CPM58, CPM77

COMPONENTS INCLUDED
Item No.| Description| Included
LV310753| CONCENTRIC VERTICAL TERMINAL – Ø80/125mm PP| 1
LV310745B| CONCENTRIC EXTENSION – Ø80/125mm PP (500mm)| 1
LV310742B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED (1000mm)| 1
Maximum resistance in the flue system ≤200pa

Additional Flue Ancillary Items
Item No.| Description| Dimensions
LV310740B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 250mm
LV310745B| CONCENTRIC EXTENSION – Ø80/125mm PP| 500mm
LV310742B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 1000mm
LV310743B| CONCENTRIC EXTENSION – Ø80/125mm PP FIXED| 2000mm
LV310744B| CONCENTRIC EXTENSION – Ø80/125mm PP TELESCOPIC| 240-360mm
LV310734B| CONCENTRIC BEND 45° Ø80/125mm PP| See Drawing Below
LV310735B| CONCENTRIC BEND 90° Ø80/125mm PP| See Drawing Below
M84481B| WALL CLAMP Ø125mm| N/A
LV302520| FLAT ROOF FLASHING Ø140mm ALU| N/A

CPMV003 CONCENTRIC VERTICAL FLUE ASSEMBLY MODELS – CPM96, CPM116

COMPONENTS INCLUDED
Item No.| Description| Included
LV310754B| CONCENTRIC VERTICAL TERMINAL Ø100/150mm PP| 1
M84405B| CONCENTRIC EXTENSION Ø100/150mm (500mm) Cutable| 1
M84402B| CONCENTRIC EXTENSION Ø100/150mm (1000mm) PP FIXED| 1
Maximum resistance in the flue system ≤200pa

Additional Flue Ancillary Items
Item No.| Description| Dimensions
M84405B| CONCENTRIC EXTENSION Ø100/150mm Cutable| 500mm
M84402B| CONCENTRIC EXTENSION Ø100/150mm PP FIXED| 1000mm
M84412B| CONCENTRIC BEND 90° Ø100/150mm PP| See Drawing Below
M84413B| CONCENTRIC BEND 45° Ø100/150mm PP| See Drawing Below
M84421B| SAMPLING POINT Ø100/150mm PP| 115mm
M87196B| WALL CLAMP Ø150mm|

CONCENTRIC FLUE SIZING/CALCULATIONS

Item

| Resistance in Pa
---|---
CPM 58 80/125| CPM 77 80/125| CPM 96 100/150| CPM 116 100/150| CPM 144 100/150| CPM 175 100/150
Wall terminal| 13| 22| 19| 24| 40| 48
Roof terminal| 34| 61| 39| 45| 69| 86
Straight tube (m)| 9| 12| 8| 10| 14| 16
45° Elbow| 5| 7| 8| 9| 14| 16
90° Elbow| 8| 13| 11| 13| 22| 28
Plume kit| 10| 10| 20| 25| n/a| n/a

Use the table below to calculate the total flue system resistance

TWIN-PIPE FLUE SYSTEMS TYPE C53

CPM TWIN-PIPE FLUE ASSEMBLY MODELS CPM58 CPM77

COMPONENTS REQUIRED TO START INSTALLATION
VERTICAL FLUE
Item No| Description| No Required
LV305030B| APPLIANCE AIR INTAKE GUARD Ø80/125mm| 1
LV310753B| CONCENTRIC VERTICAL TERMINAL Ø80/125mm PP| 1
LV305016| HORIZONTAL AIR INLET Ø80mm| 1
M28925B| TERMINAL WALL PLATES (PAIR)| 1

HORIZONTAL FLUE
Item No| Description| No Required
LV305030B| APPLIANCE AIR INTAKE GUARD Ø80/125mm| 1
LV310757B| CONCENTRIC HORIZONTAL TERMINAL Ø80/125mm PP| 1
LV305016| HORIZONTAL AIR INLET Ø80mm| 1
M28925B| TERMINAL WALL PLATES (PAIR)| 1

Additional Flue Ancillary Items

Item No.| Description| Dimensions
LV310718B| EXTENSION – Ø80mm PP CUT TO LENGTH| 250mm
M85271B| EXTENSION Ø80mm PP CUT TO LENGTH| 500mm
M85272B| EXTENSION Ø80mm PP CUT TO LENGTH| 1000mm
LV310721B| EXTENSION – Ø80mm PP CUT TO LENGTH| 2000mm
LV310722B| EXTENSION – Ø80mm PP TELESCOPIC| 240-360mm
M85292B| BEND 45° 80mm PP| See Drawing Below
M85291B| BEND 90° 80mm PP| See Drawing Below
M87191B| WALL CLAMP Ø80mm| N/A
CPM TWIN-PIPE FLUE ASSEMBLY MODELS CPM96,CPM116

COMPONENTS REQUIRED TO START INSTALLATION
VERTICAL FLUE
Item No| Description| No

Required

LV304872B| APPLIANCE AIR INTAKE GUARD Ø100/150mm| 1
LV310754B| CONCENTRIC VERTICAL TERMINAL Ø100/150mm PP| 1

HORIZONTAL FLUE
Item No| Description| No Required
LV304872B| APPLIANCE AIR INTAKE GUARD Ø100/150mm| 1
LV310758B| CONCENTRIC HORIZONTAL TERMINAL Ø100/150mm PP| 1
LV305039B| HORIZONTAL AIR INLET Ø100mm ALU| 1

Additional Flue Ancillary Items

Item No.| Description| Dimensions
M85176B| EXTENSION Ø100mm PP CUT TO LENGTH| 500mm
M85177B| EXTENSION Ø100mm PP CUT TO LENGTH| 1000mm
M85181B| BEND 90° 100mm PP| See Drawing Below
M85182B| BEND 45° 100mm PP| See Drawing Below
M87193B| WALL BAND (100mm)| n/a

TWIN-PIPE FLUE SIZING/CALCULATIONS

175**
Straight tube (per metre)| 80| 4| 7.5| X| X| n/a| n/a
Straight tube (per metre)| 100| 1.2| 3| 3.5| 4| n/a| n/a
Straight tube (per metre)| 130| 0.4| 0.7| 0.8| 1.1| n/a| n/a
45° Elbow| 80| 2| 3.5| X| X| n/a| n/a
45° Elbow| 100| 0.6| 1.5| 1.7| 2| n/a| n/a
45° Elbow| 130| 0.2| 0.4| 0.4| 0.5| n/a| n/a
90° Elbow| 80| 4| 7| X| X| n/a| n/a
90° Elbow| 100| 1.2| 3| 3.5| 4| n/a| n/a
90° Elbow| 130| 0.3| 0.7| 0.8| 1.1| n/a| n/a
Vertical inlet cap| 80| 10.4| 18.1| X| X| n/a| n/a
Vertical inlet cap| 100| 4.2| 7.4| 11.4| 16.7| n/a| n/a
Vertical inlet cap| 130| 1.5| 2.6| 4| 5.8| n/a| n/a

To be used for Lochinvar supplied M &G air inlet system components resistance only

175**
Straight tube (per metre)| 80| 5| 8| X| X| n/a| n/a
Straight tube (per metre)| 100| 2| 3.5| 4| 6.5| n/a| n/a
Straight tube (per metre)| 130| 0.5| 0.8| 1.2| 1.8| n/a| n/a
45° Elbow| 80| 2.5| 4| X| X| n/a| n/a
45° Elbow| 100| 1| 1.7| 2| 3.2| n/a| n/a
45° Elbow| 130| 0.2| 0.4| 1.6| 0.8| n/a| n/a
90° Elbow| 80| 5| 8| X| X| n/a| n/a
90° Elbow| 100| 2| 3.5| 4| 6.5| n/a| n/a
90° Elbow| 130| 0.4| 0.8| 1.2| 1.8| n/a| n/a
Vertical exhaust cap| 80| 13.8| 24| X| X| n/a| n/a
Vertical exhaust cap| 100| 5.6| 9.8| 15.2| 22.1| n/a| n/a
Vertical exhaust cap| 130| 2| 3.5| 5.3| 7.8| n/a| n/a

Use the table below to calculate the flue system resistance.

Flue exhaust

| Item| Quantity| Resistance| Total
---|---|---|---|---
Straight tube (m)|  |  |
45° Elbow|  |  |
90° Elbow|  |  |
Concentric Vertical terminal|  |  |
Total Resistance flue exhaust (Pa)|

Air Inlet

| Item| Quantity| Resistance| Total
Straight tube (m)|  |  |
45° Elbow|  |  |
90° Elbow|  |  |
Air Inlet|  |  |
Total Resistance air inlet (Pa)|
Total Resistance air inlet and flue exhaust (Pa)|

CONVENTIONAL (EXHAUST ONLY) FLUE SYSTEMS TYPE B23

CPM CONVENTIONAL FLUE ASSEMBLY MODELS CPM58-CPM77

COMPONENTS REQUIRED TO START INSTALLATION
VERTICAL FLUE
Item No| Description| No Required
LV305030B| APPLIANCE AIR INTAKE GUARD Ø80/125mm| 1
M86864B| CONCENTRIC VERTICAL TERMINAL Ø80/125mm PP| 1
Additional Flue Ancillary Items

Item No.| Description| Dimensions
LV310718B| EXTENSION – Ø80mm PP CUT TO LENGTH| 250mm
M85271B| EXTENSION Ø80mm PP CUT TO LENGTH| 500mm
M85272B| EXTENSION Ø80mm PP CUT TO LENGTH| 1000mm
LV310721B| EXTENSION – Ø80mm PP CUT TO LENGTH| 2000mm
LV310722B| EXTENSION – Ø80mm PP TELESCOPIC| 240-360mm
M85292B| BEND 45° 80mm PP| See Drawing Below
M85291B| BEND 90° 80mm PP| See Drawing Below
M87191B| WALL CLAMP Ø80mm| N/A

CPM CONVENTIONAL FLUE ASSEMBLY MODELS CPM96-CPM116

COMPONENTS REQUIRED TO START INSTALLATION
VERTICAL FLUE|  |
Item No.| Description| No Required
LV304872B| APPLIANCE AIR INTAKE GUARD Ø100/150mm| 1
LV310754B| CONCENTRIC VERTICAL TERMINAL Ø100/150mm PP| 1

CONVENTIONAL FLUE SIZING/CALCULATIONS

175**
Straight tube (per metre)| 80| 4| 7.5| X| X| n/a| n/a
Straight tube (per metre)| 100| 1.2| 3| 3.5| 4| n/a| n/a
Straight tube (per metre)| 130| 0.4| 0.7| 0.8| 1.1| n/a| n/a
45° Elbow| 80| 2| 3.5| X| X| n/a| n/a
45° Elbow| 100| 0.6| 1.5| 1.7| 2| n/a| n/a
45° Elbow| 130| 0.2| 0.4| 0.4| 0.5| n/a| n/a
90° Elbow| 80| 4| 7| X| X| n/a| n/a
90° Elbow| 100| 1.2| 3| 3.5| 4| n/a| n/a
90° Elbow| 130| 0.3| 0.7| 0.8| 1.1| n/a| n/a
Vertical inlet cap| 80| 10.4| 18.1| X| X| n/a| n/a
Vertical inlet cap| 100| 4.2| 7.4| 11.4| 16.7| n/a| n/a
Vertical inlet cap| 130| 1.5| 2.6| 4| 5.8| n/a| n/a

Use the table below to calculate the flue system resistance.

FLUE SYSTEMS USING FLUE NOT SUPPLIED BY LOCHINVAR TYPE C63
In general, boilers are certified with their own purpose supplied Concentrically or Twin Pipe flue systems, C63 certified appliances allow the installer to use other flue systems when installing the boiler however, they must be of a suitable minimum standard as per the table below.

CE string Flue gas material

| ****

European standard

| ****

Temperature class

| ****

Pressure class

| ****

Resistance to condensate

| Corrosion resistance class| ****

Metal: liner specifications

| Soot fire resistance class| Distance to combustible material|

Plastics:

| Plastics: fire behaviour| ****

Plastics:

---|---|---|---|---|---|---|---|---|---|---|---
min. eis PP| EN 14471| T120| P1| W| 1| n/a| O| 30| I of E| C/E| L
min. eis RVS| EN 1856-1| T120| P1| W| 1| L20040| O| 40| n/a| n/a| n/a
Material| Boiler| d nom| D outside| d inside| L insert
---|---|---|---|---|---
SS| CPM58-CPM77| 80| 80 +0,3/ -0,7| 81 +0,3/ -0,3| 50 +2/ -2
SS| CPM96-CPM116| 100| 100 +0,3/ -0,7| 101 +0,3/ -0,3| 50 +2/ -2
SS| CPM144-CPM175| 130| 130 +0,3/ -0,7| 131 +0,5/ -0,5| 50 +2/ -2
PP| CPM58-CPM77| 80| 80 +0,6/ -0,6|  | 50 +20/ -2
PP| CPM96-CPM116| 100| 100 +0,6/ -0,6|  | 50 +20/ -2
PP| CPM144-CPM175| 130| 130 +0,9/ -0,9|  | 50 +20/ -2

Aluminium flue pipe must not be used on this appliance as it may lead to premature failure of the heat exchanger and will invalidate the warranty.

COMMON FLUE SYSTEMS
Lochinvar can supply a PP common flue header see separate guide available at www.lochinvar.ltd.uk Alternatively the installer can use a flue installation specialist to design and supply a separate flue system under the flue designation C63 using the specifications shown on page 13 and information in the table below. Any installations using flue type C63 must be designed and installed in compliance with any local Building or planning regulations, but as these systems use a flue system not supplied by Lochinvar, Lochinvar cannot comment/advise or provide support on the design of this type of flue system. To design such a flue system, the installer/contractor must consult a specialist flue supplier who will be responsible for the design and installation of the separate flue system. When designing the type C63 flue system, the instructions in the Installation Manual, provided with the boiler, must be taken into account. Lochinvar will provide pressure loss figures for the specific units, but other than that, Lochinvar cannot provide support on Common Flue requests because flue certification is limited to the certified categories in the table on page 2. Lochinvar cannot accept any responsibility for Flue system design.

 | CPM 58| CPM 77| CPM 96| CPM 116| CPM 144| CPM 175
---|---|---|---|---|---|---
Available pressure at the flue gas outlet| 200Pa| 200Pa| 200Pa| 200Pa| 200Pa| 200Pa
Flue Gas Mass Rate (G20) 96% (g/sec)| 22.6| 29.8| 37.1| 45.1| 55.6| 67.3
Flue Gas Mass Rate (G20) 25% (g/sec)| 5.7| 7.5| 9.3| 11.3| 13.9| 16.8
Flue Gas Mass Rate (G31) 96% (g/sec)| 23.2| 30.6| 38.8| 46.2| 57| 69
Flue Gas Mass Rate (G31) 25% (g/sec)| 5.8| 7.7| 9.7| 11.6| 14.3| 17.3

warning: CPM boiler range does not have an internal Non-Return Valve (NRV) as such any flue must be designed on zero or negative pressure unless a suitable NRV is fitted and if necessary interlocked to the appliance. Non Return Valves are included with the Lochinvar common flue header.

Documents / Resources

| Lochinvar CMP58 CPM Boiler Range Flue [pdf] Instruction Manual
CMP58, CPM77, CPM96, CPM116, CPM146, CPM176, CMP58 CPM Boiler Range Flue, CPM Boiler Range Flue
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References

• Lochinvar High Efficiency Boilers & Water Heaters | Lochinvar
• Lochinvar High Efficiency Boilers & Water Heaters | Lochinvar

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