APW wyott AT Express Horizontal Conveyor Toaster Instruction Manual
- June 6, 2024
- APW wyott
Table of Contents
AT Express Horizontal Conveyor Toaster
Instruction Manual
| WARNING: California Residents Only. This product can expose you to
chemicals including chromium which is known to the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
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| FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
| WARNING: Improper installation, operation, service, or maintenance can
cause property damage, injury, or death. Read and understand these
instructions thoroughly before positioning, installing, maintaining, or
servicing this equipment.
Initial heating of appliance may generate smoke or fumes and must be done in a
well-ventilated area.
Overexposure to smoke or fumes may cause nausea or dizziness.
APW Wyott® cooking equipment has been engineered to provide you with year-
round dependable service when used according to the instructions in this
manual and standard commercial kitchen practices.
APW Wyott Food Service Equipment Company
265 Hobson St. • Smithville, TN 37166
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in
its operation is fully trained and is aware of all precautions. Accidents &
problems can result by a failure to follow fundamental rules and precautions.
The following words and symbols, found in this manual, alert you to hazards to
the operator, service personnel or the equipment. The words are defined as
follows:
| DANGER: This symbol warns of imminent hazards which will result in
serious injury or death.|
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| WARNING: This symbol refers to a potential hazard or unsafe practice,
which could result in serious injury or death.|
| CAUTION: This symbol refers to a potential hazard or unsafe practice,
which may result in or moderate injury or product or property damage|
| NOTICE: This symbol refers to information that needs special attention
or must be fully understood even though not dangerous.|
IMPORTANT SAFETY INSTRUCTIONS
| IMPORTANT: Read the following important safety instructions to avoid
personal injury or death, and to avoid damage to the equipment or property.|
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| WARNING: Do not allow untrained personnel to operate the toaster.|
| NOTICE: Do not use toppings (butter, etc.) on the product as the
product is inverted during normal operation.|
| WARNING: To avoid any injury, turn the power switch off at the fuse
disconnect switch/circuit breaker or unplug the unit from the power source and
allow it to cool completely before performing any maintenance or cleaning.|
| WARNING: An earthing cable must connect the appliance to all other
units in the complete installation and from there to an independent earth
connection.|
| WARNING: The unit is not waterproof. DO NOT submerge in water. Do not
operate if it has been submerged in water. Do not clean the unit with a water
jet.|
| WARNING: Operating toaster without legs invalidates any warranty
claims.|
| WARNING: Operating the toaster without the Reflector Tray reduces the
toasting capabilities.|
| WARNING: Neglecting to keep the fan opening clean could result in
toaster failure.|
| WARNING: APW Wyott® toasters are designed, built, and sold for
commercial use. If positioned where the general public can use them, make sure
that all cautions, warnings, and operating instructions are clearly posted
near each unit to ensure proper operation, reduce the chance of personal
injury and/or equipment damage.|
| WARNING: Plug unit into a properly grounded electrical outlet of the
correct voltage, size, and plug configuration. If the plug and receptacle do
not match, contact a qualified electrician to determine the proper voltage and
size and install the proper electrical outlet.|
| WARNING: To avoid electrical shock, always unplug the unit before
performing cleaning or maintenance.|
| WARNING: For safe and proper operation, the unit must be located a
reasonable distance from combustible walls and materials. If safe distances
are not maintained, discoloration or combustion could occur.|
| WARNING: In Europe, appliance must be connected by an earthing cable to
all other units in the complete installation and thence to an independent
earth connection in compliance with EN 60335-1 and/or local codes.|
| WARNING: To avoid electrical shock or personal injury, do not steam
clean or use excessive water on the unit.|
| WARNING: If service is required on this unit, contact your authorized
APW Wyott Service Agent, or contact the APW Wyott Service Department directly
at 972-908-6100 or
800-527-2100; fax
214-565-0976.|
| WARNING: This product has no “user” serviceable parts. To avoid damage
to the unit or injury to personnel, use only Authorized APW Wyott Service
Agents and genuine APW Wyott Parts when service is required.|
| CAUTION: Use only non-abrasive cleaners. Abrasive cleaners could
scratch the finish of your unit, marring its appearance and making it
susceptible to dirt accumulation.|
| CAUTION: Some exterior surfaces on the unit will get hot. Use caution
when touching these areas to avoid injury.|
**| WARNING: Genuine APW Wyott Replacement Parts are specified to
operate safely in the environments in which they are used. Some aftermarket
or generic replacement parts do not have the characteristics that will allow
them to operate safely in APW Wyott equipment. It is essential to use APW
Wyott Replacement Parts when repairing APW Wyott equipment. Failure to use
APW Wyott Replacement Parts may subject operators of the equipment to
hazardous electrical voltage, resulting in electrical shock or burn.|
| CAUTION: Locate the unit at the proper counter height, in an area that
is convenient for use. The location should be level to prevent the unit or its
contents from accidentally falling, and strong enough to support the weight of
the unit and food.|
| WARNING:** Failure to provide clearances will cause unit failure and
invalidate warranty claims (see installation instructions).|
GENERAL INFORMATION
- Consult the rating label for the model and serial number. Write this information below before proceeding: A. Model # __ B. Serial # _____
- Overall Dimensions w/Wire Feeder – 13.27” H (33.70cm) x 14.72” W (37.39 cm) x 17.99”D (45.69cm)
- Product Opening – 1.5” H (3.8cm) x 10.50” W (26.7cm)
- Productivity (per hour) – results will vary depending on line voltage and bread dryness.
- Electrical Requirements
A. Single phase, 120 volts, 1800 watts, 15 amps.
B. Cordset configuration
1. Each toaster is equipped with a three-wire grounded cordset and standard three-prong plug.
2. In the United States, a four-foot cordset with NEMA5-15P plug.
3. In Canada, a six-foot cordset with a NEMA5-20P plug. Net/Shipping Weight – 28Ib.(12.7kg) /33Ib.(14.97kg)
INSTALLATION INSTRUCTIONS
-
Check Contents – refer to Figure 1, account for the following parts: A. Toast Drawer – shipped in place
B. Reflector Tray – shipped in place
C. Wire Feeder – inside Reflector Tray
D. Instruction Manual – shipped loose -
Position Wire Feeder – refer to Figure 2
A. Pull out Reflector Tray
B. Rotate Wire Feeder
C. Slide Reflector Tray back
D. WARNING: Operating the toaster without the Reflector Tray reduces toasting capabilities.
-
Toaster Placement
A. Locate the toaster near a grounded receptacle of the proper configuration (see below). Plug the cordset directly into a receptacle (DO NOT USE AN EXTENSION CORD).
1. In the United States, NEMA5-15R.
2. In Canada, NEMA5-20R.
B. Place the toaster on a flat surface providing the following minimum clearances:
1. Base = one inch (provided with legs installed).
2. Side and back walls = two inch
3. Overhead = Enough space to allow adequate heat displacement.
4. WARNING: Failure to provide these clearances will cause unit failure and invalidate warranty claims.
C. Position toaster where customers will not contact any surface labeled “CAUTION HOT”.
| NOTE: do not operate the toaster with the legs removed.|
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SPECIFICATIONS
DIMENSIONS – AT EXPRESS
OPERATION INSTRUCTIONS
-
Preparation
A. Clean toaster thoroughly before first use (See cleaning instructions).
B. Controls Familiarity
1. Top Heat Switch: Operates top elements and conveyor.
2. Bottom Heat Switch: Operates bottom element and conveyor.
C. Warm-up time: Allow five (5) minutes. -
Normal Use
A. Loading Product
1. Place product on Wire Feeder. The conveyor will automatically draw the product through the toaster at a speed determined by conveyor speed control.
B. Toasting Darkness: determined by conveyor speed.
1. Darkest toasting – set the conveyor speed control to one (1).
2. Lightest toasting – set conveyor speed control to ten (10).
3. Other factors affecting toasting darkness.
a) Product moistness – moister product requires slower speeds
b) Sugar content in the product – a product with more sugar requires slower speeds
c) Product Temperature – cooler product requires slower speeds
4. For best results, use day-old bread stored at room temperature.
CLEANING INSTRUCTIONS
-
Daily Cleaning
A. With the toaster off and cool, turn the toaster on and set conveyor speed to four.
B. Using a plastic abrasive pad, wipe the conveyor belt in a back and forth motion (side-to-side) motion to remove the baked-on product. Wipe the conveyor belt in the same manner with a hot, damp cloth.
C. Turn off the toaster.
D. Slide the reflector/crumb tray out of the toaster by pulling forward. Dispose of crumbs and wash tray in hot, soapy water. Dry tray and place back in the toaster.
E. Remove toast drawer from toaster by sliding out and lifting up. Dispose of crumbs and wash drawer in hot, soapy water. Wipe crumbs from inside the toaster with a hot, damp cloth. Dry drawer and place back in the toaster.
F. Wipe the exterior surfaces of the toaster with a hot, damp cloth. -
Periodic Cleaning
A. Conveyor Belt
1. Remove conveyor belt from the toaster.
2. Use pliers to bend a link to the inside until the hook clears the link above.
3. Repeat on another side.
4. Pull the loosened links together and slide them through the center of the belt link.
5. Clean belt thoroughly (See item 2 under “daily cleaning”).
6. Install conveyor belt by reversing the order of steps noted above (See item 1).
B. Cooling Intake Fan
1. Unplug and lay the toaster on the side.
2. Brush dirt and debris from fan opening and guard. -
WARNING: Neglecting to keep the fan opening clean could result in toaster failure.
WARRANTY PROCEDURE
If warranty service is needed on your AT EXPRESS™, follow these steps:
- Identify the model and serial number from the rating label on your toaster.
- Consult the enclosed directory, find the service agency nearest you, call the number listed or the 24- hour toll-free service hotline, 800-527-2100. If there is not a service agency listed for your area, the parts distributor will provide service for your toaster.
- To order parts consult the enclosed directory. The parts distributor is listed at the beginning of each state listing. The parts distributors have a complete stock of parts for your toaster.
TROUBLESHOOTING
-
Always ask and check the following:
A. Is the unit connected to a live power source?
B. Check the circuit breaker.
C. Is the power switch on?
D. Is the unit operating on proper voltage? (see rating label) -
If problems exist after checking the above, check the chart below.
-
If any service is needed (italicized items), call an APW Wyott authorized service agency. All service should be performed by an APW Wyott authorized service agency.
TROUBLESHOOTING CHART:
| The Problem | The Cause | The Solution |
|---|---|---|
| Won’t toast… | a. Toaster cold. |
b. Wrong power switch position.
c. Wrong conveyor speed setting.| a. Allow five (5) minutes for warm-up.
b. Position power switch to full power.
c. Reduce conveyor speed.
Toasts unevenly…| d. Only part of product surface is toasted
e. Product located too far to the side of the conveyor.| d. Reduce conveyor
speed.
e. Place product on conveyor between end links.
Product sticks to conveyor or slide..| f. Butter or butter substitute used on
product
g. Conveyor surface has baked-on oil residue
h. a Very moist or doughy product.
i. Product not defrosted or thawed.| f. Discontinue use of butter or butter
substitute.
g. Followdailycleaningmethodstoremove&prevent residue.
h. Use different sources or day-old products.
i. Defrost/thaw product.
No power…| j. No power to the receptacle.
k. Toaster unplugged.
I. Loose connections.
m. Power switch.| j. Check circuit breaker.
k. Plugin toaster.
I. Check connections.
m. Check that switch is on & operational.
Won’t heat…| n. Loose connections.
o. Faulty power switch.
p. Burnt out element.| n. Check connections.
o. Replace the power switch.
p. Replace element.
Lighter toast under peak loads| q. Speed control setting.
r. Very moist product.
s. Product too cold.
t. Toaster cavity temperature being quenched| q. Reduce speed control setting.
r. Use different sources or day-old products.
s. Allow product to warm to room temperature.
t. Add 1″ or more spacing between products.
Conveyorwon’t move| u. No power.
v. Conveyor links are binding.
w. Drive chain too loose or too tight x.
Looseorbadconnectionbetweenspeedcontroland conveyor motor
y. Conveyor motor burnt out.
z. Speed control burnt out.| u. Check the circuit breaker.
v. Check conveyor for bent links.
w. Adjust drive chain.
x. Check for loose or bad connection
y. Replace conveyor motor.
z. Replace speed control.
EXPLODED VIEW
EXPLODED VIEW- AT EXPRESS
Item
| P/N| Description|
Qty
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1| 93300010| W’ASSY, MAIN BODY| 1
2| 83956| DRIVE SHAFTASSYAT-10SEGMENTED
BELT| 1
3| 93300058| SPACER, CONVEYOR SHAFT| 2
4| 83248| BEARING, SHAFT| 2
5| 83821| BRACKET, BEARING| 2
6| 89061| NUT, HEX 10-24| 10
7| 38132| W’ASSY BEARING CLIP| 2
8| 38125| BEARING FLANGED POLYMER| 2
9| 38122| W’ASSY IDLER SHAFT| 1
10| 88954| SCREW, 8-32X3/16, PH, PH, SS| 2
11| 82920| BELT, WIRE 27x.05 3 SEG.| 1
12| 85286| FAN MOTOR COOLING 120V 4.5″| 1
13| 88923| SCREW, 8-32×1-3/4 SLT PAN MS SS| 4
14| 89063| NUT, HEX 8-32| 4
15| 85283| CORD, FAN| 1
16| 83267| LEG 1″ PLASTIC W/CHROME| 4
17| 89111| BUSHING, STRAIN RELIEF SR-7W-2| 1
18| 85638| CORDSET 14/3 600V .440 DIA HSJO 5-20P| 1
19| 88961| NUT, HEX 10-24, GREEN| 1
20| 89184| BUSHING, .875 HEYCO 2126| 1
21| 93300029| LABEL CONTROL PANEL| 1
22| 85152| MOTOR AT10 115V 60HZ 3RPM MK 5-3902| 1
23| 83260| SPROCKET, 18 TOOTH 1/4 PITCH 5/16 BORE| 1
24| 83261| SPROCKET, 12 TOOTH 1/4 PITCH 3/8 BORE| 1
25| 82903| CHAIN, 1/4″ DRIVE 65 PITCH| 1
26| 89059| WASHER #10 EXTERNAL LOCK| 4
27| 89006| SCREW, 10-24×5/8 PAN HD SLOT| 4
28| 93300013| TRAY REFLECTOR| 1
29| 38129| DRAWER TOAST| 1
30| 38136| COVER SIDE| 2
31| 89039| SCREW, 8-32X5/16 PH PAN SS| 8
32| 93300026| COVER BACK| 1
33| 93300016| COVER, TOP| 1
34| 83221| RHEOSTAT, MOTOR CONTROL 120V| 1
35| 75617| KNOB W/NO’S. 0 TO 9| 1
36| 93300017| ELEMENT, 120V 832W| 2
37| 93300018| W/ASS’Y, ELEMENT RACK| 2
38| 93100063| XPRS-PLATE, CONTROL PANEL| 1
39| 89491| SWITCH, ROCK, DPST, 20A 250VAC, BLK (TEXT)| 2
40| 38131| FEEDER, WIRE| 1
41| 93300031| BAFFLE HEAT| 1
WIRING DIAGRAM
WIRING DIAGRAM- AT EXPRESS
IMPORTANT NOTICE: The information contained in this section of the manual is intended for individuals possessing backgrounds of electrical and mechanical experience, such as an authorized APW Wyott service technician. APW or the seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the
equipment.
For Warranty Service and/or Parts, this information is required.
| |
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Model Number| Serial Number| Date Purchased
Notes
LIMITED EQUIPMENT WARRANTY
APW warrants to the original purchaser of new APW’s products to be free from
defects in material or workmanship, under normal and proper use and
maintenance service as specified by APW, and upon proper installation and
start-up in accordance with the instructions supplied with each APW unit.
APWs’ obligation under this warranty is limited to a period of one [1] year
from the date of original installation, or eighteen [18] months from the
original invoice date, whichever occurs first. Defects that occur as a result
of normal use, within the time period and limitations defined in this
warranty, will at APWs’ discretion have the parts replaced or repaired by APW
or an APWs-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS
Repairs performed under this warranty are to be performed by an APW authorized
service agency. APW will not be responsible for charges incurred or services
performed by non-authorized repair agencies. In all cases, the nearest APW-
authorized service agency must be used. APW will be responsible for normal
labor charges incurred in the repair or replacement of a warrantied product
within 50 miles (80.5 km) of an authorized service agency. Time and expense
charges for anything beyond that distance will be the responsibility of the
owner. All labor will need to be performed during regular service hours. Any
overtime premium will be charged to the owner. For all shipments outside the
U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery. No mileage or
travel charges will be honored on any equipment that is deemed portable. In
general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is
considered portable and should be taken or shipped to the closest authorized
service agency, transportation prepaid.
CONTACT
Should you require any assistance regarding the operation or maintenance of
any APW Manufacturing; phone or email our service department. In all
correspondence provide the model number and serial number of the unit needing
service; including the voltage or gas type.
Normal Business Hours: 8:00 a.m. to 4:30 p.m. Central
Telephone: 800-264-7827 Tech Service
Option 2
Email: [email protected]
www.apwwyott.com
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
APWs’ sole obligation under this warranty is limited to either repair or
replacement parts, subject to the additional limitations detailed below. This
warranty neither assumes nor authorizes any person to assume obligations other
than those expressly covered by this warranty.
- Any product which has not been used, maintained or installed in accordance with the directions published in the appropriate installation sheet and/or owner’s manual, including incorrect gas or electrical connection. APW is not liable for any unit which has been mishandled, abused, misapplied, subjected to harsh chemicals, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
- Installation, labor, and job check-outs, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
- Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
- Replacement of broken or damaged glass components, quartz heating elements, and light bulbs.
- Labor charges for all removable and consumable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
- Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
- Replacement of parts that fail or are damaged due to normal wear or labor for replacement of parts that can be replaced during a daily cleaning routine, such as but not limited to silicone belts, PTFE nonstick sheets, control labels, knobs, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
- Any economic loss of business or profits.
- Non-OEM parts. The use of non-OEM parts without APWs’ approval will void the warranty.
- Units exceeding one [1] year from the original installation date, or more than eighteen [18] months from the original invoice date, whichever comes first.
ADDITIONAL WARRANTIES
- Specific/chain-specific equipment may have additional and/or extended warranties.
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
Documents / Resources
| APW
wyott AT Express Horizontal Conveyor
Toaster
[pdf] Instruction Manual
AT Express, Horizontal Conveyor Toaster
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