AWE 3015-42103 Exhaust System Installation Guide

June 12, 2024
AWE

AWE-logo

AWE 3015-42103 Exhaust System

AWE-3015-42103-Exhaust-System-image

Product Information

The AWE Exhaust System is designed for the C8 Audi S6/S7. It is available in two editions: Touring Edition and Track Edition. The Touring Edition is equipped with Chrome Silver Tips, while the Track Edition comes with Diamond Black Tips. Both editions offer exquisite build quality, craftsmanship, and industry-leading performance.

The product includes various components such as flex sections, mid sections, mid tubes, axle tube assembly, rear sections, tip sections, band clamps, hardware kits, barrel clamps, clamp kits, downpipe hardware kits, electronic valve simulators, and exhaust tips.

Please note that the product information provided above is subject to change. For the most up-to-date fitment information and details, please visit the product page on AWE-Tuning.com.

Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE. All rights reserved. Rev 1.2

Product Usage Instructions

  1. Before disassembling your vehicle, inspect all parts included in the package.
  2. If any part is damaged or missing, please contact the place of purchase immediately.
  3. Refer to the user manual or installation guide provided by AWE for detailed instructions on how to install the AWE Exhaust System for the C8 Audi S6/S7.
  4. Ensure that all components are properly aligned and securely fastened during installation.
  5. If you have any questions or need assistance during the installation process, feel free to contact AWE Performance Specialists.
  6. For any fitment-related concerns or queries, visit the AWE website for the latest information.
  7. It is recommended to use the provided hardware kits and clamps for the installation.
  8. For downpipe installation, ensure that you have the required Downpipe Hardware Kit (1 kit per flange).
  9. If you are using an electronic valve simulator, follow the instructions provided with the simulator for proper installation and usage.
  10. After installation, inspect the exhaust system for any leaks or abnormalities. If you notice any issues, contact AWE or a professional installer for assistance.

For up-to-date fitment information, please visit the product page on AWE- Tuning.com.

  • 3015-42103  AWE Touring Edition Exhaust for Audi C8 S6/S7 – Chrome Silver Tips
  • 3015-43107  AWE Touring Edition Exhaust for Audi C8 S6/S7 – Diamond Black Tips
  • 3020-42101  AWE Track Edition Exhaust for Audi C8 S6/S7 – Chrome Silver Tips
  • 3020-43109  AWE Track Edition Exhaust for Audi C8 S6/S7 – Diamond Black Tips

Welcome to the AWE family, and congratulations on your purchase of the AWE Exhaust System for the C8 Audi S6/S7.
Exquisite build quality and craftsmanship, coupled with industry leading performance, distinguish this exhaust system from all others.
*For up to the minute fitment information, be sure to visit the AWE website. As always, AWE Performance Specialists are standing by for any questions, right here.
Copyright 2022, AWE. No part of this document may be reused or duplicated without the express permission of AWE. All rights reserved. Rev 1.2

PART LIST

{TRACK SYSTEMS}

Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING, please contact the place of purchase immediately.

180015Sy

mbol

| Part Number| Description| QTY
---|---|---|---
 | D36| A6/A7/S6/S7 DS Flex Section| 1
 | D37| A6/A7/S6/S7 PS Flex Section| 1
 | E90| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Section| 1
 | E91| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Tube Driver| 1
 | E92| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Tube Passenger| 1
 | E98| Audi C8 A6/A7/S6/S7 Axle Tube Assembly| 1
 | D44| A6/A7/S6/S7 DS Track Rear Section| 1
 | D45| A6/A7/S6/S7 PS Track Rear Section| 1
 | D46| S6/S7 ONLY DS Tip Section| 1
 | D47| S6/S7 ONLY PS Tip Section| 1
| 180300| AWE Band Clamp: 3″| 8
| 3910-41010| Hardware Kit for Integrated Clamp Style Exhaust Tips – Quad| 1
| SEC75| 3″ Barrel Clamp (Bubble)| 2
| 3910-11012| CLAMP-KIT| 1
| 3910-11020| Downpipe Hardware Kit – Requires 1 Kit per Flange| 2
| GA-6669| Electronic Valve Simulator| 2
| 180014| 4.50″ OD x 3.00″ ID, Slash Cut, Silver Chrome, AWE Logo, Intergrat- ed Clamp| 4
| 180015| 4.50″ OD x 3.00″ ID, Slash Cut, Diamond Black, AWE Logo, Inter- grated Clamp| 4

AWE-3015-42103-Exhaust-System-fig8

{TOURING SYSTEMS}

Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING, please contact the place of purchase immediately.

180015Sy

mbol

| Part Number| Description| QTY
---|---|---|---
 | D36| A6/A7/S6/S7 DS Flex Section| 1
 | D37| A6/A7/S6/S7 PS Flex Section| 1
 | E90| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Section| 1
 | E91| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Tube Driver| 1
 | E92| Audi C8 RS6 Avant/RS7/A6/A7/S6/S7 Mid Tube Passenger| 1
 | E98| Audi C8 A6/A7/S6/S7 Axle Tube Assembly| 1
 | D42| A6/A7/S6/S7 DS Touring Rear Section| 1
 | D43| A6/A7/S6/S7 PS Touring Rear Section| 1
 | D46| S6/S7 ONLY DS Tip Section| 1
 | D47| S6/S7 ONLY PS Tip Section| 1
| 180300| AWE Band Clamp: 3″| 8
| 3910-41010| Hardware Kit for Integrated Clamp Style Exhaust Tips – Quad| 1
| SEC75| 3″ Barrel Clamp (Bubble)| 2
| 3910-11012| CLAMP-KIT| 1
| 3910-11020| Downpipe Hardware Kit – Requires 1 Kit per Flange| 2
| GA-6669| Electronic Valve Simulator| 2
| 180014| 4.50″ OD x 3.00″ ID, Slash Cut, Silver Chrome, AWE Logo, Intergrat- ed Clamp| 4
| 180015| 4.50″ OD x 3.00″ ID, Slash Cut, Diamond Black, AWE Logo, Inter- grated Clamp| 4

AWE-3015-42103-Exhaust-System-fig40 NOTE: Always refer to the manufacturer’s service manual for precise torque specifications on all OEM fasteners.
CAUTION: The exhaust may be VERY HOT — allow adequate time for the system to cool down before disassembly. Severe burns and injury will occur if skin comes into contact with a hot exhaust system.

INSTALLATION

STEP1

To begin your AWE system install you will start by removing the factory covers, and braces.

  1. Remove the fasteners that hold in the covers shown at (A) in Figure 1. Then remove the covers.
  2. Remove the 5 OE bolts from the chassis brace, and hanger shown at (B). Then remove the brace, and hanger.
  3. Remove the 8 OE bolts from the chassis brace shown at (C). Then remove the brace.
  4. Remove the 2 fasteners shown at (D) allowing the cover to hang from the front fasteners.

AWE-3015-42103-Exhaust-System-fig9

STEP2

Using a pole jack, support the rear subframe of the vehicle close to the subframe bolt shown at (A) in Figure 2-1.
With the subframe bolt removed, remove the chassis brace, shown at (B) in Figure 2-2. With the chassis brace removed reinstall the subframe bolt, and remove the pole jack.

Do not try to remove the subframe bolt without having a pole jack supporting the subframe.
Do not move the pole jack until the subframe bolt has been reinstalled.
Note: The braces will be reinstalled at the end of the installation

STEP3

Continue by removing the OE dual exit exhaust by following the steps, shown in Figure 2.

Soak all bolts and rubber hangers in penetrating oil before starting any work.
Support the mid muffler with a pole jack to ease the removal of the OE exhaust system.

  1. Loosen the two clamps shown at (A), and move them away from the joint
  2. Remove the hanger bars from the OE rubber hangers shown at (B).
  3. Unplug the OE valves on the top side of the mufflers marked at (C).
  4. Remove the rear section of the exhaust system.
  5. Remove the OE downpipe hardware, and hangers shown at (D). There will be 3 nuts per side that need to be removed with the hardware removed you can now remove the downpipes.

AWE-3015-42103-Exhaust-System-fig12 STEP4

Begin your installation by installing your AWE electronic valve simulators. Plug the valve simulator into the OE harness, as shown in Figure 4-1. Next secure the valve simulator and harness secure and out of the way as shown at (A) in Figure 4-2. Repeat for the opposite side of the vehicle.

STEP5

Remove the OE hangers from both OE downpipes, as shown in Figure 5.

STEP6

Begin installing your AWE driver side flex section (D36). Do this by first re- installing the OE downpipe gasket as shown in Figure 6.

STEP7

Next loosely secure your AWE driver side flex section (D36) at the flange with the provided hardware, as shown in Figure 7.

STEP8

Slide the OE hanger onto the hanger bar as shown in Figure 8-1. Make sure the hanger lines up with the bolt holes.
Now evenly tighten down all three nuts on the studs.
After tightening the flange hardware fully make sure to reinstall the OE hardware on the hanger, as shown in Figure 8-2. AWE-3015-42103-Exhaust-
System-fig18

STEP9

Next loosely secure your AWE passenger side flex section (D37) at the flange with the provided hardware, as shown in Figure 9.

STEP10

Slide the OE hanger onto the hanger bar as shown in Figure 10-1. Make sure the hanger lines up with the bolt holes.
Now evenly tighten down all three nuts on the studs.
After tightening the flange hardware fully make sure to reinstall the OE hardware on the hanger, as shown in Figure 10-2. AWE-3015-42103-Exhaust-
System-fig20

STEP11

Gather your AWE mid section (E90) and two clamps, slide a clamp over each inlet section. Line up the inlets with the outlets of the flex sections (D36, D37). Slide the mid section onto the outlets and bottom out the slip fits. It is best to do this by pushing from the rear of the mid section, as shown in Figure 11. AWE-3015-42103-Exhaust-System-fig21

STEP12

Use a pole jack to support the AWE mid section (E90) as shown in Figure 12. After the mid section is supported reinstall the OE chassis brace shown at (A) in Figure 12.
With the chassis brace installed, adjust the height of the AWE mid section (E90) to ensure that there is proper clearance from the brace and the dual 3” tubes (B). This will help the rest of the installation to go smoothly.

STEP13

Install your AWE passenger side mid tube (E92), as shown in Figure 13. Slide a provided clamp over the expanded side. Bottom out the slip fit onto the AWE mid section (E90).
Snug the clamp but do not fully tighten at this time.
Note: The hanger bar will not be secured into a hanger at this time.

STEP14

Install your AWE driver side mid tube (E91), as shown in Figure 14-1. Slide a provided clamp over the expanded side. Bottom out the slip fit onto the AWE mid section (E90).
Snug the clamp, but do not fully tighten at this time.
Note: The proper clearance from the chassis brace that was re-installed in step 11 can be seen here in Figure 14-2. AWE-3015-42103-Exhaust-System-
fig24

STEP15

Install your AWE axle tube assembly (E98), as shown in Figure 15. Slide a provided clamp over the expanded side of each tube. Then align and bottom out the slip fits on each of the mid tubes (E91,E92).
Snug the clamps, but do not fully tighten at this time

STEP16

Re-install the OE hanger onto the hanger bar on the passenger side mid tube (E92), as shown at (A) in Figure 16-1.
Now reinstall the OE chassis brace shown at (B) in Figure 16-2.AWE-3015-42103-Exhaust-System-fig26

STEP17

Use a pole jack to support the passenger side rear subframe of the car. Place the pole jack behind the sway bar as shown in Figure 17-1.
Remove the subframe bolt shown at (A) in Figure 17-1.

DO NOT REMOVE THE SUBFRAME BOLT  WITHOUT A POLE JACK SUPPORTING THE SUBFRAME.

Reinstall the passenger side chassis brace as shown in Figure 17-2. After all hardware is reinstalled you can remove the pole jack.
Repeat these steps for the driver side chassis brace.

AWE-3015-42103-Exhaust-System-fig27 STEP18

Re-install the OE rear driver side hanger, as shown at (A) in Figure 18-1. Then re-install the OE passenger side hanger, as shown at (B) in Figure 18-2. AWE-3015-42103-Exhaust-System-fig28

IF INSTALLING THE TOURING EXHAUST SYSTEM, SKIP TO STEP 21

STEP19

TRACK SYSTEMS ONLY
Install your AWE driver side rear track section (D44) Do this by first sliding a provided clamp over the expanded joint.
Next slide the hanger bar into the forward most hanger, as shown at (A) in Figure 19.
Then bottom out the slip fit on the AWE axle tube assembly (E98), as shown at (B) in Figure 18.
Lastly slide the hanger bar into the rear most hanger, as shown at (C) in Figure 19.
Snug the clamp but do not fully tighten it at this time.

STEP20

TRACK SYSTEMS ONLY
Install your AWE passenger side rear track section (D45) Do this by first sliding a provided clamp over the expanded joint.
Next slide the hanger bar into the forward most hanger, as shown at (A) in Figure 20.
Then bottom out the slip fit on the AWE axle tube assembly (E98), as shown at (B) in Figure 20.
Lastly slide the hanger bar into the rear most hanger, as shown at (C) in Figure 20.
Snug the clamp but do not fully tighten it at this time.

IF INSTALLING A TRACK EXHAUST SYSTEM, SKIP TO STEP 22

STEP21

TOURING SYSTEMS ONLY
Install your AWE driver side rear track section (D42) Do this by first sliding a provided clamp over the expanded joint.
Next slide the hanger bar into the forward most hanger, as shown at (A) in Figure 21-1.
Then bottom out the slip fit on the AWE axle tube assembly (E98), as shown at (B) in Figure 21-2.
Lastly slide the hanger bar into the rear most hanger, as shown at (C) in Figure 21-2.
Snug the clamp but do not fully tighten it at this time.

AWE-3015-42103-Exhaust-System-fig31

STEP22

Install your AWE driver side tip section (D46), using the provided barrel clamps, as shown in Figure 22-1.
It is helpful to have someone align, and hold the tip section while you tighten the barrel clamp.
Repeat this process for the AWE passenger side tip section (D47), as shown in Figure 22-2 AWE-3015-42103-Exhaust-System-fig32

STEP23

It is crucial to install each section and exhaust band clamps correctly to prevent loose joints, exhaust leaks and rattles.
Arrow A shows the expanded pipe and the preinstalled exhaust clamp being brought up to the corresponding pipe.
Arrow B shows the overlapping pipe installed correctly over the corresponding pipe.
Arrow C shows the exhaust band clamp being brought to the edge of the expanded pipe.

NOTES:

  • Do not fully torque any exhaust clamp until the entire exhaust has been installed and adjusted.
  • Torque specification is a minimum of 60 ft/lbs

STEP24

To install the exhaust tips with integrated clamps, first, attach the exhaust tip in the proper orientation onto the exhaust outlet tube.
Insert one of the carriage bolts from the hardware kit (3910-41010) through the tab on the exhaust tip and thread on one of the corresponding nuts.
Using anti-seize on the bolt threads will help installation and prevent breakage of hardware.

If exhaust system only has 2 exhaust tips while the integrated clamp kit has enough hardware for our 4 tip exhaust systems. You will have 2 sets of hardware left over that will not be used.

STEP25

Install all 4 AWE exhaust tips onto the tip outlets with the provided hardware as shown in Figure 25.
Note: When installing tips be careful not to damage the rear valance.

STEP26

Install your AWE lock collar clamps on the rear most hanger bars on both sides of the vehicle, as shown in Figure 26-1, and Figure 26-2. Install the clamps flush with the end of the hanger bar. AWE-3015-42103-Exhaust-System-
fig36STEP27

Make your final adjustments to the tips to ensure they are in a position you like. Once the desired position is achieved work from the front of the car to the back, tightening all the clamps fully, and ensuring there is proper clearance of the chassis, and braces
It is now recommended to drive the car to allow the exhaust to heat cycle after all clamps and tips are fully tightened.

At this point the exhaust will be very hot, allow time to cool before work continues.
Check the tips for correct alignment, adjust as needed.
Don’t forget to see the last page for any trouble shooting needs!

TROUBLESHOOTING

Issue Solution
Exhaust is not fitting correctly Most fitment issues are due to improperly

adjusted exhaust. This includes tip fitments and rattling due to chassis contact. Check out our fitment guide for more installation tips.
Incorrect or missing parts| Double check the parts list for your system and compare them with what you received. Fill out our contact form, found below and let us know what parts you need.

CARE

Once installed properly, your AWE exhaust will provide years of trouble-free performance.
The exhaust volume and sound will settle with usage; 800-1000 miles is required to break-in new exhaust systems.
Also, please note that the rear 180Technology® resonator has a small drain hole to allow condensation to escape. Water drops from this area are normal.
Periodic cleaning of exhaust tips is necessary to maintain proper finish, especially in areas prone to road salt and caustic deicing solutions. Use a mild soap and water solution or car wax to clean the finish. Avoid using abrasive polishes, as they can scratch the finish.
Any questions or comments, please do not hesitate to contact us:

AWE
CONTACT FORM

WARRANTY

Up-to-date warranty information is found HERE.

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals