BROAN Fan Forced Wall Heater Installation Guide

June 6, 2024
Broan

Fan Forced Wall Heater
Installation Guide

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE INSTALLING OR USING THIS HEATER.
To reduce the risk of fire, electric shock, or injury to persons, observe the following:

  1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
  2. Before servicing or cleaning the unit, switch power off at the service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
  3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
  4. When cutting or drilling into a wall or ceiling, do not damage electrical wiring and other hidden utilities.
  5. This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, etc., and curtains at least 3 feet (0.9 m) from the front of the heater.
  6. Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is left operating and unattended.
  7. Do not operate any heater after it malfunctions. Disconnect power at service panel and have heater inspected by a reputable electrician before reusing.
  8. Do not use outdoors.
  9. To disconnect the heater, turn controls off, and turn off the power to the heater circuit at the main disconnect panel (or operate internally disconnect switch, if provided).
  10. Do not insert or allow foreign objects to enter any ventilation or exhaust opening, as this may cause an electric shock or fire, or damage the heater.
  11. To prevent a possible fire, do not block air intakes or exhaust in any manner.
  12. A heater has hot and arcing or sparking parts inside. Do not use it in areas where gasoline, paint, or flammable vapors or liquids are used or stored.
  13. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
  14. Install heater at least 6 inches from the floor or any adjacent wall. 15. To avoid electrical shock: Do not install the unit in a tub or shower enclosure or any location where it may come in contact with water. Never place a switch where it can be reached from a tub or shower.
  15. This product may ONLY be installed horizontally on a wall. Do not mount in any other position.
  16. Do not connect the heater to the dimmer switch or speed control.
  17. This product must be grounded.

SAVE THESE INSTRUCTIONS

PLANNING

This heater is intended to be used to supply supplemental heat from a wall location in new or existing construction. The heater can be operated using its built-in thermostat or a remote thermostat (Broan Model 86W  Line-Voltage Thermostat – purchase separately). Plan to supply the heater with proper line voltage and appropriate power cable.
NOTE: Power can be tapped from a nearby circuit depending on the heater wattage required and the amperage rating of the circuit. The table below lists the ratings for each model.

MODELS VOLTS AMPS WATTS BTU/HR
170 120 8.33/4.16 1000/500 3413/1707
240 4.16 1000 3413
208 3.61 750 2560
174 120 12.5/6.25 1500/750 5120/2560
240 6.25 1500 5120
208 5.41 1125 3840
178 240 8.33/4.16 2000/1000 6827/3413
208 7.21/3.61 1500/750 5120/2560

BOLD ratings are factory wired. See the “OPTIONAL WIRING CONVERSIONS” section on page 3 for wattage and voltage conversion instructions.
The heater can be converted to half-wattage to avoid overloading such circuits.
Follow these basic steps when installing this heater.

  • Nail housing to studs.
  • Connect the power cable.
  • Fasten heater assembly and grille to housing. (FIG. 1)

INSTALLATION

WARNING: To reduce the risk of fire, do not store or use gasoline or other flammable vapors and liquids in the vicinity of the heater.
CAUTION: High temperature, risk of fire, keep electrical cords, drapery, furnishings, and other combustibles at least 3 feet (0.9 m) from the front of the heater and away from the side and rear.

  1. Remove the retaining screw, unplug the wiring harness and lift the heater assembly from the housing. (FIG. 2)
    BROAN Fan Forced Wall Heater - figure 2

  2. Slide the wiring cover out of the housing. (FIG. 3)
    BROAN Fan Forced Wall Heater - figure 3

(16”-ON-CENTER STUDS ONLY)

  1. Choose which side of housing will be mounted directly to a wall stud. Then, insert a mounting bracket, from the opposite side, into the channel at the top of the housing. (FIG. 4)
    BROAN Fan Forced Wall Heater - figure 4 NOTE: Locate housing at least 6” from the floor and any adjacent walls.

  2. Use a measuring guide on side of the housing to position housing so that it will be flush with the finished wall. Drive two (2) nails through the holes inside of the housing and into a stud. (FIG. 5)
    BROAN Fan Forced Wall Heater - figure 5

  3. Extend mounting bracket, level housing, and nail to another stud. (FIG. 6)
    BROAN Fan Forced Wall Heater - figure 6

(24”-ON-CENTER STUDS ONLY)

  1. Choose which side of housing will be mounted directly to a wall stud. From this side, push a mounting bracket as far as possible into the channel at the top of the housing. (FIG. 4)
    NOTE: Locate housing at least 6” from the floor and any adjacent walls.

  2. Use a measuring guide on side of the housing to position housing so that it will be flush with the finished wall. Drive two (2) nails through the holes inside of the housing and into a stud. (FIG. 5)

  3. Secure the two (2) mounting brackets together (with screw supplied). Level housing and nail to opposite stud, as shown. (FIG. 7)
    BROAN Fan Forced Wall Heater - figure 7

WIRING

Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.

(ALL INSTALLATIONS)

  1.  Feed electrical power cable through open knockout in corner of housing and attach with the appropriate connector. Allow 6” of wire inside of the housing.
    NOTE: Use another housing knockout when wiring units in parallel.

  2. Connect black to black, white to white, green to green or bare wire. Replace wiring cover. (FIG. 8)

OPTIONAL WIRING CONVERSIONS

  1. Conversion to half-wattage. (FIGS. 9 & 10) The heater will produce less heat and use less electricity if converted to half-wattage.
    BROAN Fan Forced Wall Heater - figure 9BROAN Fan Forced Wall Heater - figure
10Disconnect ONE of the two (2) black wires (with insulated terminals) from the motor.

  2. 120 VAC to 240 VAC Conversion (FIGS. 11 & 12) (Factory-wired 120 VAC Models 170 and 174 ONLY) These heaters can be converted to operate on
    240 VAC.
    BROAN Fan Forced Wall Heater - figure 11BROAN Fan Forced Wall Heater - figure
121) Disconnect ONE of the two (2) black wires (with insulated terminals) from the motor.

  1. Disconnect the two (2) white wires (with insulated terminals) from each other. Do not remove the white wire from beneath the plastic wire tie.
    3) Connect the black wire to the white wire.

NOTE: When the heater is converted from 120 VAC to 240 VAC, half-wattage conversion is not possible.

COMPLETE INSTALLATION

(NEW CONSTRUCTION)

  1. A housing mask has been provided to keep construction dust, drywall spray, paint, etc. from damaging the heater.
    Bend the flaps on the mask and push it into the heater housing.
    NOTE: Mask can be put in place before or after heater assembly is re- installed.

  2. Remove mask before operation.
    (ALL INSTALLATIONS)

  3. Secure heater assembly with retaining screw and plug wiring harness into the receptacle.

  4. Fasten the grille to the heater with two (2) screws provided. (FIG. 13)
    BROAN Fan Forced Wall Heater - figure 13

  5. Push knob onto thermostat stem.

  6. Turn on power at the service entrance. Turn the thermostat to its highest setting and make sure the heating element and blower come on.
    Then make sure the element and blower shut off at the lowest thermostat setting.

OPERATION

Before using the heater, make sure the heater has been properly installed according to installation steps beginning with the “PLANNING” section on page

MAINTENANCE

The following maintenance and cleaning tasks can be performed by the user. All other servicing must be performed by an authorized technician If you have any questions, please consult with our customer service department at 800-558-1711.
THERMAL OVERLOAD PROTECTOR
If the heater fails to operate when the thermostat is turned to its highest setting: Turn the power off at the service entrance.
Remove knob and grille and press button marked “RESET”.
LUBRICATION
The heater is permanently lubricated and never needs oiling or disassembly.
CLEANING
Clean heater once a month as follows:

  1. Turn off power at the service panel.
  2. Make sure the heating element is cool.
  3. Use a soft brush attachment to gently vacuum grille openings or wipe the grill clean with a soft cloth.
  4. Restore power.

CAUTION: METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN WATER.

WARRANTY

Limited Warranty
Warranty Period and Exclusions: Broan-NuTone LLC (the “Company”) warrants to the original consumer purchaser of its product (“you”) that the product  the “Product”) will be free from material defects in the Product or its workmanship for a period of one (1) year from the date of original purchase.
The limited warranty period for any replacement parts provided by the Company and for any Products repaired or replaced under this limited warranty shall be the remainder of the original warranty period.
This warranty does not cover speed controls, fluorescent lamp starters, tubes, halogen and incandescent bulbs, fuses, filters, ducts, roof caps, wall caps, and other accessories for ducting that may be purchased separately and installed with the Product. This warranty also does not cover (a) normal maintenance and service, (b) normal wear and tear, (c) any Products or parts which have been subject to misuse, abuse, abnormal usage, negligence, accident, improper or insufficient maintenance, storage or repair (other than repair by the Company), (d) damage caused by faulty installation, or installation or use contrary to recommendations or instructions, (e) any Product that has been moved from its original point of installation, (f) damage caused by environmental or natural elements, (g) damage in transit, (h) natural wear of finish, (i) Products in commercial or nonresidential use, or (j) damage caused by fire, flood or other act of God. This warranty covers only Products sold to original consumers in the United States by the Company or U.S. distributors authorized by the
Company.
This warranty supersedes all prior warranties and is not transferable from the original consumer purchaser.

No Other Warranties: This Limited Warranty contains the Company’s sole obligation and your sole remedy for defective products. The foregoing warranties are exclusive and in lieu of any other warranties, express or implied. THE COMPANY DISCLAIMS AND EXCLUDES ALL OTHER EXPRESS WARRANTIES, AND DISCLAIMS AND EXCLUDES ALL WARRANTIES IMPLIED BY LAW, INCLUDING WITHOUT LIMITATION THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. To the extent that applicable law prohibits the exclusion of implied warranties, the duration of any applicable implied warranty is limited to the period specified for the express warranty above. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Any oral or written description of the Product is for the sole purpose of identifying it and shall not be construed as an express warranty.
Whenever possible, each provision of this Limited Warranty shall be interpreted in such manner as to be effective and valid under applicable law, but if any provision is held to be prohibited or invalid, such provision shall be ineffective only to the extent of such prohibition or invalidity, without invalidating the remainder of such provision or the other remaining provisions of the Limited Warranty.
Remedy: During the applicable limited warranty period, the Company will, at its option, provide replacement parts for, or repair or replace, without charge, any Product or part thereof, to the extent the Company finds it to be covered by and in breach of this limited warranty under normal use and service. The Company will ship the repaired or replaced Product or replacement parts to you at no charge. You are responsible for all costs for removal, reinstallation and shipping, insurance, or other freight charges incurred in the shipment of the Product or part to the Company. If you must send the Product or part to the Company, as instructed by the Company, you must properly pack the Product or part—the Company is not responsible for damage in transit. The Company reserves the right to utilize reconditioned, refurbished, repaired, or remanufactured Products or parts in the warranty repair or replacement process. Such Products and parts will be comparable in function and performance to an original product or part and warranted for the remainder of the original warranty period.

Exclusion of Damages: THE COMPANY’S OBLIGATION TO PROVIDE REPLACEMENT PARTS, OR REPAIR OR REPLACE, AT THE COMPANY’S OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY AND THE COMPANY’S
SOLE AND EXCLUSIVE OBLIGATION. THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL, INDIRECT, CONSEQUENTIAL, OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT, ITS USE, OR PERFORMANCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
This warranty covers only replacement or repair of defective Products or parts thereof at the Company’s main facility and does not include the cost of field service travel and living expenses.
Any assistance the Company provides to or procures for you outside the terms, limitations, or exclusions of this limited warranty will not constitute a waiver of such terms, limitations, or exclusions, nor will such assistance extend or revive the warranty.
The Company will not reimburse
you for any expenses incurred by you in repairing or replacing any defective Product, except for those incurred with the Company’s prior written permission.

How to Obtain Warranty Service: To qualify for warranty service, you must (a) notify the Company at the address or telephone number stated below within seven (7) days of discovering the covered defect, (b) give the model number and part identification and (c) describe the nature of any defect in the Product or part. At the time of requesting warranty service, you must present evidence of the original purchase date. If you cannot provide a copy of the original written limited warranty, then the terms of the Company’s most current written limited warranty for your particular product will control. The most current limited written warranties for the Company’s products can be found at www.broan.com.
Broan-NuTone LLC 926 West State Street, Hartford, WI 53027
www.broan.com 800-637-1453

SERVICE PARTS

BROAN Fan Forced Wall Heater -SERVICE PARTS

FAN-FORCED WALL HEATERS

KEY NO PART NUMBER DESCRIPTION

2
3
5
6
7
89
10
11
12
13
14

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

| 98003036
99260512
97005422
98006975
99020130
99080248
99080252
99270735
99030194
99271091
98006974
99150491
99270741
99270725
99270742
93270619
97008682
99260428
97008675
97008677
97008678
99030191
98006973
99260464
99150533
98006970
99150528
99360135
99090681
93270493
99150470| Mounting Bracket (2 Required)

8-18 Sheet Metal Nut (2 Required)

Receptacle Assembly
Wiring Cover
Blower Wheel
Motor (Models 170 & 174)
Motor (Model 178)
Tab Adaptor
Thermal Overload
Guard
Element Bracket
Screw, #8-18 x 3/8 Ph. Pan Head (7 Required)
Heating Element (Model 170)
Heating Element (Model 174)
Heating Element (Model 178)
Wire Clamp
Partition Plate Assembly
Nut, #6-32 x 5/16 Keps (2 Required)
Plug Assembly
Thermostat Wire Assembly
Overload Wire Assembly
Thermostat
Thermostat Bracket
Lock Nut
Screw, #8-18 x 5/8 Ph. Pan Head
Grille
Grille Screw (2 Required)
Knob
Grille Logo
Wire Tie
Screw, #8-18 x 3/8 Ph. Truss Hd.

Always order replacement parts by” PART NUMBER” – NOT “KEY NUMBER”.

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

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