BROAN-NuTone BBN3306SS 30-Inch Built In Power Pack Insert with Easy Install System User Manual

BROAN-NuTone BBN3306SS 30-Inch Built In Power Pack Insert with Easy

Install System

Product Information

The Powerpack Insert Models BBN3306SS and BBN3306SSC are intended for domestic cooking only. The product comes with a quick start manual that contains important installation, use, and care instructions. The product is designed to reduce the risk of fire, electric shock, or injury to persons. The product is equipped with features such as ventilating fans, appropriate pan size, and smothering flames with a close-fitting lid, cookie sheet, or metal tray. The product has a complete warranty statement and service parts available on the website. The product has recommended tools and accessories for installation.

Recommended Tools and Accessories

1. Install the Ductwork (Ducted Installation Only)
2. Remove the Adapter/Damper and 6-in. Round Damper
3. Prepare the Cabinet

Installation Instructions

Step 1: Install the Ductwork (Ducted Installation Only)

1. Decide where the ductwork will run between the powerpack insert and the outside. A straight, short duct run will allow the hood to perform most efficiently.
2. Long duct runs, elbows, and transitions will reduce the performance of the hood. Use as few of them as possible. Larger ducting may be required for best performance with longer duct runs.
3. Install wall cap or roof cap (sold separately). Connect metal ductwork to cap and work back towards the hood location.
4. Use 2 metal foil duct tape to seal the joints between ductwork sections.

Step 2: Remove the Adapter/Damper and 6-in. Round Damper
Remove the adapter/damper and 6-in. round damper from the powerpack insert before installing it into the cabinet.

Step 3: Prepare the Cabinet
The cabinet must be secured to wall studs or other wooden framework behind the drywall to support the weight of this unit. Failure to do so may cause personal injury or damage to countertop or cooktop. Follow these instructions:

1. The unit has to be installed inside the cabinet.
2. The unit should be mounted centered laterally over the cooktop burners.
3. For back to front position, the unit must be mounted according to local building codes.

After completing the installation, refer to the quick start manual for use and care instructions.

INSTALLATION, USE, AND CARE QUICK START MANUAL
POWERPACK INSERT MODELS BBN3306SS AND BBN3306SSC

READ AND SAVE THESE INSTRUCTIONS
! Intended for domestic cooking only !

WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

• Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
• Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
• Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
• Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdating. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
• When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
• Ducted fans must always be vented to the outdoors.
• Do not use this unit with any separate solid-state speed control device.
• To reduce the risk of fire, use only metal ductwork.
• This unit must be grounded.
• When installing, servicing or cleaning the unit, it is recommended to wear safety glasses and gloves.
• When applicable local regulations comprise more restrictive installation and/or certification requirements, the aforementioned requirements prevail on those of this document and the installer agrees to conform to these at his own expense.

WARNING: TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE

• Never leave surface units unattended at high settings. Boil overs cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
• Always turn hood ON when cooking at high heat or when flam being food (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambé).
• Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
• Use proper pan size. Always use cookware appropriate for the size of the surface element.

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING

1. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
2. NEVER PICK UP A FLAMING PAN – You may be burned.
3. DO NOT USE WATER, including wet dishcloths or towels – violent steam explosion will result.
4. Use an extinguisher ONLY if:
5. You know you have a Class ABC extinguisher and you already know how to operate it.
6. The fire is small and contained in the area where it started.
7. The fire department is being called.
8. You can fight the fire with your back to an exit.

• Based on “Kitchen Fire Safety Tips” published by NFPA.

CAUTION

• For indoor residential use only.

• To reduce risk of fire and to properly exhaust air, be sure to duct air outside. Do not vent exhaust air into spaces within walls or ceilings or into attics, crawl spaces, or garages.

• Take care when using cleaning agents or detergents.

• Avoid using food products that produce flames under the Range Hood.

• For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

• To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.

• Your hood motor has a thermal overload which will automatically shut off the motor if it becomes overheated. The motor will restart when it cools down. If the motor continues to shut off and restart,
  have the hood serviced.

• The bottom of the hood MUST NOT BE LESS than 24” and recommended at a maximum of 30” above the cooktop for best capture of cooking impurities.

• Use only with range hood cord connection kits that have been investigated and found acceptable for use with this model range hood.

• Please read specification label on product for further information and requirements.

RECOMMENDED TOOLS AND ACCESSORIES

• Measuring tape
• Phillips screwdriver no. 2
• Nut driver or socket 3/8”
• Flat blade screwdriver (to open knock-out holes)
• Saw (to cut holes in cabinet)
• Sheet metal shears
• Pliers
• Metal foil duct tape
• Scissors (to cut metal foil duct tape)
• Pencil
• Wire stripper
• 2 Appropriate wire nuts
• Strain relief, 7/8” diameter (to secure house wiring cable to the hood)

INSTALL THE DUCTWORK (DUCTED INSTALLATION ONLY)

• NOTE: To reduce the risk of fire, use only metal ductwork.

1. Decide where the ductwork will run between the power pack insert and the outside. (FIG. 1)

2. A straight, short duct run will allow the hood to perform most efficiently.

3. Long duct runs, elbows, and transitions will reduce the performance of the hood. Use as few of them as possible. Larger ducting may be required for best performance with longer duct runs.

4. Install wall cap or roof cap (sold separately). Connect metal ductwork to cap and work back towards the hood location. Use 2” metal foil duct tape to seal the joints between ductwork sections.

REMOVE THE ADAPTER/DAMPER AND 6-IN. ROUND DAMPER
Detach and set aside the 3¼” x 10” adapter/damper and the 6-in.-round damper (grey parts in FIG. 2) from back and side of the powerpack insert by removing their 2 retaining screws. Discard the screws.

REMOVE THE CABINET BRACKETS
Detach the cabinet brackets (grey part in FIG. 3) from the back of the powerpack insert by removing its 3 retaining screws.

Discard the screws. Fold up and down the bracket until it is split in two separate parts (FIG. 4). Keep the brackets for possible further use.

NOTE: Both cabinet brackets have one wide edge and one narrow edge (FIG. 5), to cover all installation configurations depending on cabinet widths.

PREPARE THE CABINET

WARNING: The cabinet must be secured to wall studs or other wooden framework behind the drywall to support the weight of this unit. Failure to do so may cause personal injury or damage to countertop or cooktop.
NOTES: A. The unit has to be installed inside the cabinet.

• The unit should be mounted centered laterally over the cooktop burners.
• For back to front position, the unit must be mounted according to local building codes.

1. Cut a hole in the bottom of the cabinet, using the dimensions shown (FIG. 6).

2. Measure the remaining material of the cabinet bottom sides (C in FIG. 7), if it is 1/4” or more, there is no need to use the cabinet brackets. Go to step 7.

3. When there is less than 1/4” remaining material (C), carefully remove those strips. Measure the cabinet inner width (D in FIG. 7). Refer to the table below to see which cabinet bracket edge configuration must be used.
   NARROW EDGE| WIDE EDGE
   ---|---
   D. From 28-1/16” to < 28-1/2”| D From 28-1/2” to 29”

4. Pay attention to the Ease of Install hooks location on the unit (distance given from unit front flange, FIG. 8). Measure and mark the position of the Ease of Install hooks (shown as E in FIG.9) on both cabinet side walls. Remove the unit.

5. Install the cabinet brackets as follow (FIG. 9):

6. Align the bracket flush with the bottom of the right cabinet side panel, with the hooks marked position (E) between the bottom embossed holes. For the narrow edge configuration, trace a line on
   the top of the bracket. For wide edge configuration, trace a line at the bottom of the central slots.

7. Lift the bracket flush with the marked lined. Assemble the bracket to the cabinet side panel using 2 no. 8 x 5/8” wood screws (included in parts bag) through the upper holes.
   NOTE: Do not use the embossed holes to attach the bracket to the cabinet.

8. Repeat steps

9. to

10. for the left cabinet side panel.
    

11. Measure the distance between both bottom bracket edges (F) (FIG. 10).
    The table below shows the appropriate distance needed. If the measured distance needs to be shortened, screw two no. 8-32 x 1/4” machine screws, in each bottom embossed cabinet brackets hole; this will slightly bend the bottom part of the brackets (FIG. 11).
    Screw both brackets until the appropriate distance is obtained.

12. There are 3 different sizes of filler included with these units, designed to fit up to 13-in. depth cabinets. For up to 15-in. depth cabinets, another set of 4 fillers is available (order HADTBN30). Choose the filler that fits to cover the back bottom edge of the cabinet. Use 4 no. 6 x 1/2” truss head wood screws (included) to mount it (FIG. 12).
    CAUTION
    Never use an electric screwdriver or drill to screw the filler to the bottom edge of cabinet; use a standard screwdriver.
    HORIZONTAL EXHAUST INSTALLATION ONLY
    This powerpack insert is factory shipped to exhaust vertically; however, it is possible to make it exhaust horizontally (3¼” x 10” ducting only).

13. Cut the hole for the horizontal exhaust through the back wall of the cabinet using the dimensions shown. (FIG. 13).

PREPARE THE UNIT ALL INSTALLATIONS

1. If present, remove all protective poly film from the unit and/or parts.

2. Remove the grease filters by pushing down on latch tab and tilting the filters downward (FIG. 14). Set aside the filters.

3. Disassemble the electrical compartment cover (grey part in FIG. 15) from inside the unit by removing its retaining screw. Remove the parts bag behind the cover. Set aside the parts bag and the cover along with its screw.

4. Punch out one of the two knock-out holes. Install an appropriate 7/8” diameter strain relief (not included, grey part in FIG. 16).
   NOTE: The HCK44 cord connection kit (optional) can be used instead of the house power cable. Refer to the instruction packed with the HCK44 cord connection kit.
   HORIZONTAL EXHAUST INSTALLATION ONLY

5. Remove and set aside the screw (circled in FIG. 17) on the top, inside of the unit.
   NOTE: This screw might be present or not.

6. Unplug the blower cable from its connector on faceplate. Disassemble the faceplate from the unit by removing its 4 retaining screws (two per side, circled in FIG. 18). Set aside the faceplate along with its screws.

7. Remove the 6 screws (2 per side and 2 in front) retaining the blower support plate to the top of the unit (FIG. 19).
   Carefully lift out and set aside the blower with its support plate. The blower will be reinstalled later in the unit.

8. From inside the unit, detach the back plate (grey part in FIG. 20) by removing its both retaining nuts using 3/8” diameter socket. Set aside the nuts and plate.

9. Install the back plate on top of the unit, where the blower support plate was. Orient the holes nearby the corners towards the back of the unit. Assemble to the top of the unit using 6 screws previously removed in step 7 (FIG. 21).
   VERTICAL EXHAUST INSTALLATION ONLY
   

10. For rectangular ducting, use 2 included no. 8-18 x 1/4” metal screws to attach the included 3¼” x 10” adapter damper on top of the unit, over the blower exhaust opening (FIG. 22).
    NOTE: The damper hinge must be towards the front of the unit. For round ducting, use included 4 no. 8-18 x 1/4” metal screws to attach the included 6-in. round (or 8-in. round) adapter damper on top of the unit, over the blower exhaust opening (FIG. 22, 6-in. round shown).
    NOTE: The damper hinge must be parallel to the sides of the unit.

INSTALL THE UNIT

1. Run house power cable between service panel and unit location. Stub out a 2-foot length of power cable inside the cabinet. Insert the power cable in the unit through the 7/8” diameter strain relief previously installed.
   NOTE: Not necessary if the optional HCK44 cord connection kit is used.

2. Insert the unit in the cabinet, until you feel a ‘click’ from both sides of the unit, confirming that the Ease of Install hooks rest on the top of the cabinet bottom sides

3. or cabinet brackets

4. or

5. (FIG. 23). Move the unit from left to right, from rear to front and up to ensure the Ease of Install hooks are retaining the unit inside the cabinet.

NOTE: The unit will be protruding below the cabinetry until tightened.
NOTE: If, for any reason, the unit has to be removed from the cabinet, it is possible to disengage the Ease of Install hooks. To do so, while holding and pushing on one side of the unit, lift simultaneously Ease of Install hooks levers (1 and 2, grey parts in FIG. 24) in the other side of the unit until the hooks are retracted.

3. Lift the unit until contact is made between the unit flange and cabinet. Secure the unit to the cabinet using 4 no. 8 x 5/8” wood screws included in parts bag (2 screws per side). Use upper or lower holes (1, 2, 3, 4, 5 or 6) (FIG. 25).
   WARNING: The Ease of Install hooks TEMPORARILY hold the unit in place. The unit MUST BE secured to the cabinet using the included 4 screws.
   WARNING: Never use this unit as a shelf.

4. From inside the unit, slide the 3¼” x 10” adapter/damper in the horizontal duct, then attach it to the unit using aluminum duct tape all around the joint (FIG. 26). Ensure the damper opens as shown in damper side view.

5. Insert the blower with its support plate inside the unit, where the back plate was initially (A). Attach to the unit using 2 nuts previously removed in step 8 in PREPARE THE UNIT section (B) (FIG. 27).

6. Reinstall and secure the faceplate to the unit using its 4 retaining screws (two per side, circled in FIG. 28). Plug the blower cable to its connector on faceplate (FIG. 28).

CONNECT DUCTWORK

VERTICAL EXHAUST INSTALLATION ONLY

• Ducted Installation Use 6-in. round, 8-in. round or 3¼” x 10” metal duct to connect the adapter damper on the top of the unit to the ductwork above (FIG. 30, 8-in. round not shown). Seal the joint using aluminum duct tape.

• Non-Ducted Installation The HARKBN30 non-duct kit is required for this type of installation (purchase separately). To install, follow the instructions packed with the kit.

WIRING

WARNING
Risk of electric shock. Electrical wiring must be done by qualified personnel in accordance with all applicable codes and standards. Before connecting wires, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally.

1. Using appropriate wire nuts (not included), connect house power cable to unit wiring: BLACK to BLACK, WHITE to WHITE and GREEN or bare wire to GREEN ground screw (FIG. 30).
2. Reinstall the electrical cover in the unit; ensuring the bottom tabs are inserted in their embossed location. Secure in place using its retaining screw (FIG. 31).
   CAUTION
   Take care not to pinch wires while reinstalling wiring cover.

INSTALL THE FILTERS

• Ducted Installation
  Reinstall the grease filters.

• Non-Ducted Installation
  Attach the non-ducted filters (included with the HARKBN30 non-duct kit) to the back of the grease filters using clips (provided with non-ducted filter). To order new non-ducted filters, use service part
  number S99010464-130 model.

MAINTENANCE

ALWAYS SWITCH OFF THE ELECTRICITY SUPPLY BEFORE CARRYING OUT ANY OPERATIONS ON THE APPLIANCE.

Grease Filters
The grease filters should be cleaned frequently. Use a warm dishwashing detergent solution. Grease filters are dishwasher safe. Clean the filters in the dishwasher using a non-phosphate detergent. Discoloration of the filters may occur if using phosphate detergents, or as a result of local water conditions – but this will not affect filter performance. This discoloration is not covered by the warranty. To minimize or prevent discoloration, hand wash filters using a mild detergent.

Non-Ducted Recirculation Filter
The Non-Ducted Recirculation filters should be changed every 3 to 6 months. Replace more often if your cooking style generates extra grease, such as frying and wok cooking.

STAINLESS STEEL CLEANING

Do:

• Regularly wash with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent.
• Always clean in the direction of original polish lines.
• Always rinse well with clear water (2 or 3 times) after cleaning.
• Wipe dry completely.
• You may also use a specialized household stainless steel cleaner.

Don’t :

• Use any steel or stainless steel wool or any other scrapers to remove stubborn dirt.
• Use any harsh or abrasive cleansers.
• Allow dirt to accumulate.
• Let plaster dust or any other construction residues reach the unit. During construction/renovation, cover the unit to make sure no dust sticks to the stainless steel surface.

Avoid when choosing a detergent

• Any cleaners that contain bleach will attack stainless steel.
• Any products containing: chloride, fluoride, iodide, bromide will deteriorate surfaces rapidly.
• Any combustible products used for cleaning such as acetone, alcohol, ether, benzol, etc., are highly explosive and should never be used close to a range.

OPERATION

Soft-touch control panel
NOTES:

1. Each time a key is pressed, a beep is emitted to acknowledge the command. To disable, when the fan and lights are OFF, press on the Lights key (2) for 5 seconds. To put it back, when the fan and lights are OFF, press again on the Lights key (2) for 5 seconds.

2. Each time a key is pressed, its backlight turns ON. When a function is turned OFF, so does the corresponding key backlight.

3. Fan: When fan is OFF, a key press turns ON the fan to the last saved speed. If there was no speed saved, the fan will be set on LOW speed. To change the fan speed, press the key again until the desired speed is reached (from LOW, to MEDIUM-LOW, to MEDIUM-HIGH, to HIGH speed to OFF). When the fan is ON (no matter the speed level), a long key press turns the fan OFF and the current fan speed setting is saved to memory.
   Filter Cleaning Reminder : When the user turns the fan OFF, and the fan key backlight flashes slowly during 30 seconds, then this means it is time to clean the hood and filter (refer to Maintenance section). This will happen every time the user turns the fan OFF (and the timer has not been reset). Once the cleaning is done, at any time during the 30 second signal (and the fan is OFF), a long press on the fan key will reset the timer and stop the key backlight flashing.

4. Lights: Press this key to turn ON the lights to the last saved intensity. If there was no light intensity saved, the lights will be set on LOW intensity. Press another time to set the lights to HIGH intensity. Pressing another time after the HIGH intensity will turn OFF the lights. When the lights are ON, a long press turns the lights OFF and the current light intensity is saved to memory. The next time the lights are turned ON, it does so at the last saved intensity.

5. Delay OFF: When fan is ON, press this key to activate the delay function; the delay off button backlight will be ON for the duration of the delay (or until cancelled). The fan will continue to operate for 10 minutes and then, will shut off automatically. When the delay mode is active, it is possible to change the fan speed by pressing the fan key without affecting the remaining time of the delay. To cancel the delay function before the end of the 10 minute-cycle, press again on the delay OFF key or turn OFF fan using fan key.

HEAT SENTRY™
Your unit is equipped with a HEAT SENTRY™ thermostat. This thermostat is a device that will turn on or speed up the blower if it senses excessive heat above the cooking surface.

1. If blower is OFF – it turns blower ON to HIGH speed.
2. If blower is ON at a lower speed setting – it turns blower up to HIGH speed.
   When the temperature level drops to normal, the blower will return to its original setting.
   NOTE: When Heat Sentry is activated, the fan key backlight flashes slowly and the fan speed cannot be changed.

WARNING
The HEAT SENTRY thermostat can start the blower even if the hood is turned OFF. When this occurs, it is impossible to turn the blower OFF with its switch. If you must stop the blower, set the main power switch (located behind the hybrid baffle filters, on inner side of the unit faceplate) in OFF position (if it is possible to do so safely). See inset in FIG. 32.

CODE READY™ TECHNOLOGY ACTIVATION
The Code Ready Technology option allows to change the blower output from the factory setting (600 CFM) to a maximum of 400 CFM or 300 CFM. Activating the CRT option will reduce the airflow, so that the powerpack insert will perform within the allowable limit of Make-Up Air (MUA) codes (to meet some building code requirements). Do not change the blower CFM setting unless this change is required by code. This change will alter the performance of the product.

IMPORTANT NOTES:

1. This change CANNOT be reverted.
2. CRT can only be set within the first 5 minutes of applying power to the unit.
3. A power outage will not deactivate the CRT.
4. Fan and lights must be OFF.

CRT PROCEDURE

1. Switch power ON using the main power switch (located behind the filters) and press simultaneously on Fan (A) and Lights (B) keys for 5 seconds; Fan (A) and Lights (B) key backlights will now flash to indicate you entered the CRT menu. 400 CFM MAXIMUM AIRFLOW
2. To select the 400 CFM maximum airflow, press on the Fan (A) key for 5 seconds, then release; the Fan key backlight will now flash to indicate 400 CFM has been selected (the Light (B) key backlight will be shut).
3. A second 5-second press on the Fan (A) key and release confirms the selection; the Fan key backlight quickly flashes twice and the buzzer sounds a double beep. The user interface returns to normal operation.
4. Locate the CRT sticker near the HVI Certification label inside the hood, behind the filters. Check the proper box (400 CFM).
5. 300 CFM MAXIMUM AIRFLOW
6. To select the 300 CFM maximum airflow, press on the Lights (B) key for 5 seconds, then release; the Lights key backlight will now flash to indicate 300 CFM has been selected (the Fan (A) key backlight will be shut).
7. A second 5-second press on the Lights (B) key and release confirms the selection; the Lights key backlight quickly flashes twice and the buzzer sounds a double beep. The user interface returns to normal operation.
8. Locate the CRT sticker near the HVI Certification label inside the hood, behind the filters. Check the proper box (300 CFM)

In the United States In Canada
For complete warranty statement and service parts, or to learn more about the instructions below,
please type your model number in on our website or scan the QR code. broan- nutone.com broan-nutone.ca
To obtain a paper copy of the detailed instructions, please call us. 1-800-558-1711 1-800-567-3855

References

• Broan-NuTone - Residential exhaust ventilation and air quality products
• Broan-NuTone - Better Air. Better Life.
• Broan-NuTone - Residential exhaust ventilation and air quality products
• Broan-NuTone - Better Air. Better Life.

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