EGO CH3200 56-Volt Charger Owner’s Manual

June 6, 2024
EGO

EGO CH3200 56-Volt Charger

⚠ WARNING: To reduce the risk of injury, the user must read and understand the Operator’s Manual before using this product. Save these instructions for future reference.

 **READ ALL INSTRUCTIONS!**

READ & UNDERSTAND OPERATOR’S MANUAL

This battery charger has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.

FCC STATEMENT

  1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
  1. This device may not cause harmful interference.
  2. This device must accept any interference received, including interference that may cause undesired operation.
  1. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTICE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.

WARNING: Be sure to read and understand all safety instructions in this
Operator’s Manual, including all safety alert symbols such as “DANGER,” “WARNING,” and “CAUTION” before using this tool. Failure to following all instructions listed below may result in electric shock, fire, and/or serious personal injury.

WARNING: The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.

SAFETY INSTRUCTIONS

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

|

Safety Alert

| Indicates a potential personal injury hazard.
---|---|---
| Read & Understand Operator’s Manual| To reduce the risk of injury, user must read and understand the operator’s manual before using this product. Failure to do so can result in serious injury to the operator and/or bystander.
| Eye Protection| Always wear safety goggles or safety glasses with side shields when operating this product that comply with ANSI Z87.1
| Wet Conditions Alert| Do not expose to rain or use in damp locations.
| Class II Construction| Double-insulated construction

 **V**

| Volt| Voltage

 **A**

| Amperes| Current

 **min**

| Minutes| Time
| Alternating Current (AC)| Type of current
  | Direct Current (DC)| Type or a characteristic of current
| No-Load Speed| Rotational speed, at no load

 **Hz**

| Hertz| Frequency (cycles per second)

 **W**

| Watt| Power

 **lb**

| Pound| Weight

 **kg**

| Kilogram| Weight

 **°F**

| Degrees Fahrenheit| Temperature

 **°C**

| Degrees Celsius| Temperature

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
The term “power tool” in all of warnings listed below refers to corded power tools or battery operated (cordless) power tools.
WARNING: To ensure safety and reliability, all repairs should be performed by a qualified service technician.

WORK AREA SAFETY

Keep the work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive environments, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes.

ELECTRICAL SAFETY
  • Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

  • Power tool plugs must match the outlet. Never modify the plug in any way.
    Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.

  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

  • Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
    ◾ Use charge the EGO lithium-ion battery packs list below:
    CHARGER| BATTERY PACKS
    ---|---
    CH3200/CH3200-FC| BA1400/BA1400-FC: 56V 2.5Ah Lithium-ion BA2800/BA2800-FC: 56V 5.0Ah Lithium-ion BA4200/BA4200-FC: 56V 7.5Ah Lithium-ion BA1400T/BA1400T- FC:  56V  2.5Ah Lithium-ion
    BA2240T/BA2240T-FC: 56V 4Ah Lithium-ion BA2242T/BA2242T-FC: 56V 4Ah Lithium- ion BA2800T/BA2800T-FC: 56V 5Ah Lithium-ion BA4200T/BA4200T-FC: 56V 7.5Ah Lithium-ion BA5600T/BA5600T-FC: 56V 10Ah Lithium-ion BA6720T/BA6720T-FC:  56V 12Ah Lithium-ion

SERVICE
  • Have your charger serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the charger is maintained.
  • When servicing a charger, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury
SAFETY RULES FOR CHARGER

CAUTION: To reduce risk of injury, charge only Li-Ion type rechargeable batteries. Other types of batteries may burst, causing personal injury or damage.

  • This manual contains important safety and operating instructions for 56V Charger CH3200/CH3200-FC.

  • Before using the battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using battery.

  • Do not use the charger outdoors or expose it to wet or damp conditions.
    Water entering the charger will increase the risk of electric shock.

  • Do not handle charger, including the charger plug and charger terminals with wet hands.

  • Use of an attachment not recommended or sold by the battery-charger manufacturer may result in a risk of fire, electric shock, or injury to persons.

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

  • Do not abuse the cord or charger. Never use the cord to carry the charger. Do not pull the charger cord to disconnect the plug from a receptacle. Damage to the cord or charger could occur and create an electric shock hazard. Replace damaged cords immediately.

  • Make sure that the cord is located so that it will not be stepped on, tripped over, come in contact with sharp edges or moving parts, or otherwise be subjected to damage or stress. This will reduce the risk of accidental falls, which could cause injury and damage to the cord, which could then result in electric shock.

  • Keep the cord and charger from heat to prevent damage to housing or internal parts.

  • Do not allow gasoline, oils, petroleum-based products, etc. to come in contact with plastic parts. These materials contain chemicals that can damage, weaken, or destroy plastic.

  • Do not operate the charger with a damaged cord or plug, which could cause shorting and electric shock. If damaged, have the charger repaired or replaced by an authorized service technician at an EGO Service Center.

  • Do not operate the charger if it has received a sharp blow, been dropped, or has otherwise been damaged in any way. Take it to an authorized service technician for an electrical check to determine if the charger is in good working order.

  • Do not disassemble the charger. Take it to an authorized service technician when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

  • Unplug the charger from the electrical outlet before attempting any
    maintenance or cleaning to reduce the risk of electric shock.

  • Disconnect charger from the power supply when not in use. This will reduce the risk of electric shock or damage to the charger if metal items should fall into the opening. It will also help prevent damage to the charger during a power surge.

  • Risk of electric shock. Do not touch the uninsulated portion of output connector or uninsulated battery terminal.

  • To reduce the risk of injury, close supervision is necessary when an appliance is used near children.

  • Only use attachments recommended or sold by manufacturer.

  • To reduce the risk of electrical shock, do not put charger in water or other liquid. Do not place or store appliance where it can fall or be pulled into a tub or sink.

  • Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you lend this tool to someone else, also lend these instructions to them to prevent misuse of the product and possible injury

SAVE THESE INSTRUCTIONS!

INTRODUCTION

Congratulations on your selection of the 56V charger. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact EGO customer service center 1-855-EGO-5656.

This manual contains important information on to the safe assembly, operation and maintainance of your 56V charger. Read it carefully before using the charger. Keep this manual handy so you can refer to it at any time.

SERIAL NUMBER ____
DATE OF PURCHASE

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

SPECIFICATIONS

Charger Input 120V~60Hz, 320W
Charger Output 56V
Charger Weight 2.47 lb. (1.12 kg)

PACKING LIST

PART NAME QUANTITY
Charger 1
Operator’s Manual 1

DESCRIPTION

KNOW YOUR CHARGER (Fig. 1)
The safe use of this product requires an understanding of the information on the product and in this operator’s manual, as well as knowledge of the project you are attempting. Before use of this product, familiarize yourself with all its operating features and safety rules.

LED INDICATOR 1/2: Indicates the charging status.
MOUNTING SLOT: Guides the battery pack when it is installed on the charger.
WALL MOUNTING HOLE: For convenient storage on the wall.

OPERATION

HOW TO CHARGE THE BATTERY PACK

WARNING: Do not use the charger outdoors or expose it to wet or damp
conditions. Water entering the charger will increase the risk of electric shock.

  1. Connect the charger to the power supply (120V~, 60Hz). The LED Indicator 1 will briefly shine green and the LED Indicator

  2. will briefly shine red at the same time, indicating that the charger is working correctly.

  3. Align the raised ribs of the battery pack with the mounting slots in the charger and slide the battery pack down onto the charger (Fig. 2).

  4. The charger will communicate with the battery pack to evaluate the condition of the battery pack.

  5. When the battery pack is charging, the LED Indicator 1 on the charger will flash green. For BA1400, BA1400-FC, BA2800, BA2800-FC, BA4200 and BA4200 FC battery packs: the power indicator on the battery will flash in sequence: red, orange and green. For BA1400T, BA1400T-FC, BA2240T, BA2240T-FC, BA2242T, BA2242T-FC, BA2800T, BA2800T-FC, BA4200T, BA4200T-FC, BA5600T, BA5600TFC, BA6720T and BA6720T-FC battery packs, the last LED indicator on the battery will keep flashing green while the former LEDs shine solid green.

  6. When the battery pack is 80% charged, the LED Indicator 1 will stop flashing and will shine green continuously. The LED Indicator 2 start flashing green.

  7. When the battery pack is fully charged. Two LED Indicators will shine green continuously. The power indicator on the battery pack will go out. Wait until the cooling fan stops, remove the battery pack from the charger and disconnect the charger from the power supply

NOTICE:

  • A significantly reduced run time after fully charging the battery pack indicates that the batteries are near the end of their usable life and must be replaced.
  • The charger may become warm during charging. This is part of the normal operation of the charger. Charge in a well-ventilated area.
LED FUNCTIONS **OF CHARGER

**

STATUS| LEDs ON THE CHARGER| POWER INDICA- TOR ON THE BATTERY PACK| BATTERY PACK POWER| DESCRIPTION
---|---|---|---|---
LED 1| LED 2
Defective| OFF| Flashing Red or OFF| OFF| –| Battery pack or charger is defective.
Cold/Hot Battery| OFF| Solid Red| OFF| –| Battery pack is too hot or too cold.
Charging| Flashing Green| OFF| Flashing RED, ORANGE and GREEN alternately/ Last LED flashing GREEN, the former LEDs shining solid GREEN.| <80%| Charging
**** 80% Charged| Solid Green| Flashing Green| 80% to 100%
Full Charged| Solid Green| Solid Green| OFF| 100%| Charging is complete. Maintenance charging.

CHARGING A HOT OR COLD BATTERY PACK

If the battery pack is outside the normal temperature range, the LED Indicator 2 will shine red continuously. Allow the battery pack to cool down or warm up. If charging does not restart when the battery pack returns to the normal temperature, reinsert the battery pack.

DEFECTIVE BATTERY PACK OR CHARGER

If the charger detects a problem, the LED Indicator 2 will flash red.

  1. Try to remove and reinsert the battery pack in the charger. If the LED Indicator 2 still flashes red the second time, try charging a different battery pack.
  2. If a different battery pack charges normally, dispose of the faulty battery pack (refer to the instructions in the battery pack manual).
  3. If a different battery pack also indicates an error, unplug the charger and wait until the LED Indicator 2 goes out. Then reconnect the plug to the power supply.
  4. If none of the above solves the problem, call EGO Customer Service.
WALL-MOUNT HOLES

The charger has hanging holes for convenient storage (Fig.1). Install screws in the wall 4 inches (101.6 mm) apart. Use screws sufficiently strong to support the combined weight of the charger and battery pack.

To prevent the battery pack from falling out, hang the charger only in the vertical orientation.

MAINTENANCE

WARNING: To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.

WARNING: When servicing, use only identical EGO replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician at an EGO Service Center.

WARNING: It is not recommended to use compressed dry air as cleaning
method of the charger. If cleaning with compressed air is the only method to apply, always wear safety goggles or safety glasses with side shields. If the operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean piece of cloth to remove dirt, dust, oil, grease, etc.

WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION
Charger doesn’t work. The LED Indicator 2 flashes red. Battery pack or
charger fault or bad connection between the battery pack and charger.
  1. Try to remove and reinsert the battery pack in the charger.
  2. Try charging a different battery pack.
  3. Unplug the charger and wait until LED Indicator 2 goes out, then reconnect the plug to the power supply.
  4. If none of the above solves the problem, call EGO Customer Service.

Charger does not work and the LED Indicator 2 shines solid red.| Battery pack is too hot or too cold.| Allow the battery pack to cool down or warm up. If charging does not restart when the battery pack returns to the normal temperature, reinsert the battery pack.

WARRANTY

EGO WARRANTY POLICY

5-year limited warranty on EGO POWER+ outdoor power equipment and portable power for personal, household use

3-year limited warranty on EGO POWER+ System battery packs and chargers for personal, household use. An additional 2-year extended warranty applies for the 10.0Ah/12.0Ah battery whether sold separately (Model# BA5600T/BA6720T) or included with any tool, if it is registered within 90 days of purchase. 5-year limited warranty on CHV1600 charger, designed for use with Zero Turn Riding Mower for personal, household use.

2 year/1year limited warranty on EGO outdoor power equipment, portable power, battery packs, and chargers for professional and commercial use.

The detailed warranty periods by products can be found online at http://egopowerplus.com/pages/warranty-policy.

Please contact EGO Customer Service Toll-Free at 1-855-EGO-5656 time you have questions or warranty claims.

LIMITED SERVICE WARRANTY

EGO products are warranted against defects in material or workmanship from the date of original retail purchase for the applicable warranty period. Defective product will receive free repair.
a) This warranty applies only to the original purchaser from an authorized EGO retailer and may not be transferred. Authorized EGO retailers are identified online at http://egopowerplus.com/pages/warranty-policy.
b) The warranty period for reconditioned or factory certified products used for residential purpose is 1 year, for industrial, professional or commercial purpose is 90 days.
c) The warranty period for routine maintenance parts, such as, but not limited to, blades, trimmer heads, chain bars, saw chains, belts, scraper bars, blower nozzles, and all other EGO accessories is 90 days for residential purpose, 30 days for industrial, professional or commercial purpose. These parts are covered for 90/30 days from manufacture defects in normal working conditions.
d) This warranty is void if the product has been used for rental purpose.
e) This warranty does not cover the damage resulting from modification, alteration or unauthorized repair.
f) This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defect resulting from misuse, abuse (including overloading of the product beyond capacity and immersion in water or other liquid), accidents, neglect or lack of proper installation, and improper maintenance or storage.
g) This warranty does not cover normal deterioration of the exterior finish, including but not limited to scratches, dents, paint chips, or to any corrosion or discoloring by heat, abrasive and chemical cleaners.

HOW TO OBTAIN SERVICE

For warranty service, please contact EGO customer service toll-free at 1-855-EGO-5656. When requesting warranty service, you must present the original dated sales receipt. An authorized service center will be selected to repair the product according to the stated warranty terms. When bringing your product to the authorized service center, there may be a small deposit that will be required when dropping off your tool. This deposit is refundable when the repair service is deemed to be covered under warranty.

ADDITIONAL LIMITATIONS

To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, including warranties of merchantability or fitness for a particular purpose, that cannot be disclaimed under state law are limited to the applicable warranty period defined at the beginning of this article.

Chervon North America is not responsible for direct, indirect, incidental or consequential damages.

Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

For customer service contact us toll-free at: 1-855-EGO-5656 orEGOPOWERPLUS.COM. EGO Customer Service, 769 SEWARD AVE NW / Suite 102 Grand Rapids, MI 49504

References

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