makita PV301D Cordless Sander Polisher Instruction Manual

: June 6, 2024
: Makita

INSTRUCTION MANUAL

Cordless Sander Polisher

PV301D

makita PV301D

Read before use.

SPECIFICATIONS

Model:|

PV301D

---|---
Maximum capacities| Wool pad|

80 mm

Sponge pad|

80 mm

Sanding disc|

50 mm

Backing pad diameter| For sanding|

46 mm

For polishing|

75 mm

Rated speed (n) / No load speed (n0)| High (2 ): sanding mode|

0 – 9,500 min-1

Low (1 ): polishing mode|

0 – 2,800 min-1

Overall length|

139 mm *1

Rated voltage|

D.C. 10.8 V – 12 V max

Net weight|

1.1 – 1.2 kg

*1. With battery cartridge (BL1041B).

Due to our continuing program of research and development, the specifications herein are subject to change without notice.
Specifications and battery cartridge may differ from country to country.
The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combinations, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

Battery cartridge|

BL1016 / BL1021B / BL1041B

---|---
Charger|

DC10SA / DC10SB / DC10WC / DC10WD / DC18RE

Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Symbols

The followings show the symbols which may be used for the equipment. Be sure that you understand their meaning before use.

| Read instruction manual.
---|---
| Wear safety glasses.
Ni-MH
Li-ion| Only for EU countries
Do not dispose of electric equipment or battery pack together with household waste material!
In observance of the European Directives, on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their implementation in accordance with national laws, electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Intended use

The tool is intended for polishing, smoothing before painting, finishing surfaces, and removing rust and paint.

Noise

The typical A-weighted noise level determined according to EN60745-2-3:
Sound pressure level (LpA) : 73 dB(A)
Uncertainty (K) : 3 dB(A)

NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.
NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.

WARNING: Wear ear protection.
WARNING: The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745-2-3:
Work mode: disc sanding
Vibration emission (ah, DS) : 2.5 m/s² or less
Uncertainty (K) : 1.5 m/s²
Work mode: polishing
Vibration emission (ah, P) : 2.5 m/s² or less
Uncertainty (K) : 1.5 m/s²

NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.
NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.

WARNING: The vibration emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
WARNING: The declared vibration emission value is used for main applications of the power tool. However if the power tool is used for other applications, the vibration emission value may be different.

EC Declaration of Conformity

For European countries only
The EC declaration of conformity is included as Annex A to this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/ or doctor for advice before operating this power tool.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA, EN 166 in Europe, or AS/NZS 1336 in Australia/New Zealand. In Australia/New Zealand, it is legally required to wear a face shield to protect your face, too.

makita PV301D - Fig. 1

It is an employer’s responsibility to enforce the use of appropriate safety protective equipments by the tool operators and by other persons in the immediate working area.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
Follow instruction for lubricating and changing accessories.

Cordless sander polisher safety warnings

Safety Warnings Common for Sanding or Polishing Operations:

This power tool is intended to function as a sander or polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Operations such as grinding, wire brushing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
Threaded mounting of accessories must match the spindle thread of the tool. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
Do not use a damaged accessory. Before each use inspect the accessory such as backing pad for cracks, tear or excess wear. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
Do not operate the power tool near flammable materials. Sparks could ignite these materials.
Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
Never place your hand near the rotating accessory. Accessory may kickback over your hand.
Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Sanding Operations:

Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Safety Warnings Specific for Polishing Operations:

Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

Additional Safety Warnings:

Make sure the wheel is not contacting the workpiece before the switch is turned on.
Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
Use the specified surface of the wheel to perform the sanding or polishing.
Do not leave the tool running. Operate the tool only when hand-held.
Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
Do not touch accessories immediately after operation; it may be extremely hot and could burn your skin.
Observe the instructions of the manufacturer for correct mounting and use of wheels. Handle and store wheels with care.
Check that the workpiece is properly supported.
Pay attention that the wheel continues to rotate after the tool is switched off.
Do not use the tool on any materials containing asbestos.
Do not use cloth work gloves during operation. Fibers from cloth gloves may enter the tool, which causes tool breakage.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Important safety instructions for battery cartridge

Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
Do not short the battery cartridge:
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.
Do not use a damaged battery.
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.
For preparation of the item being shipped, consulting an expert for hazardous material is required.
Please also observe possibly more detailed national regulations.
Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.
Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.
If the tool is not used for a long period of time, the battery must be removed from the tool.
During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the handling of hot battery cartridges.
Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.
Do not allow chips, dust, or soil stuck into the terminals, holes, and grooves of the battery cartridge. It may result in poor performance or breakdown of the tool or battery cartridge.
Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
Keep the battery away from children.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
Charge the battery cartridge with room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
When not using the battery cartridge, remove it from the tool or the charger.

FUNCTIONAL DESCRIPTION

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

CAUTION: Always switch off the tool before installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

makita PV301D - FUNCTIONAL DESCRIPTION 1a

► 1. Red indicator 2. Button 3. Battery cartridge

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Only for battery cartridges with the indicator

makita PV301D - FUNCTIONAL DESCRIPTION 2

► 1. Indicator lamps 2. Check button

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

Indicator lamps

|

Remaining capacity

---|---

Lighted

|

Off

|

75% to 100%

****|

50% to 75%

|

25% to 50%

****|

0% to 25%

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

When the tool or battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection

When the tool or battery is overheated, the tool stops automatically. In this case, let the tool and battery cool before turning the tool on again.

Overdischarge protection

When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Switch action

CAUTION: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
CAUTION: Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.
CAUTION: Do not install the battery cartridge with the lock button engaged.
CAUTION: When not operating the tool, depress the trigger-lock button from side to lock the switch trigger in the OFF position.

To prevent the switch trigger from accidentally pulled, the trigger-lock button is provided. To start the tool, depress the trigger-lock button from A ( ) side and pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. After use, depress the trigger-lock button from B ( ) side.

makita PV301D - FUNCTIONAL DESCRIPTION 5

► 1. Trigger-lock button

For continuous operation, depress the lock button while pulling the switch trigger, and then release the switch trigger. To stop the tool, pull the switch trigger fully, then release it.

makita PV301D - FUNCTIONAL DESCRIPTION 6

► 1. Switch trigger 2. Lock button 3. Trigger-lock button

Speed change lever

CAUTION: Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the “1” side and “2” side, the tool may be damaged.
CAUTION: Do not use the speed change lever while the tool is running. The tool may be damaged.
CAUTION: If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction.

To change the speed, switch off the tool first. Push the speed change lever to display “2” for high speed or “1” for low speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job.

makita PV301D - FUNCTIONAL DESCRIPTION 7

► 1. Speed change lever

Displayed number

| Symbol| Speed| Applicable operation
---|---|---|---
2| | High|

Sanding operation

1

| | Low|

Polishing operation

Accidental restart preventive function

If you install the battery cartridge while pulling the switch trigger or locking the switch trigger, the tool does not start. To start the tool, release the switch trigger, and then pull the switch trigger.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing side grip

CAUTION: Tighten the caps or side grip firmly. Otherwise, the front cover may fall and cause an injury.

Remove the cap and screw the side grip on the tool securely.
The side grip can be installed on either side of the tool.

makita PV301D - Assembly 1

► 1. Cap 2. Side grip

Installing backing pad

CAUTION: Make sure that the backing pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control.
CAUTION: Never actuate the shaft lock when the spindle is moving. The tool may be damaged.

NOTE: Regularly clean the accessories and spindle to remove dust and debris. Wipe the components clean with a cloth dampened in soapy water if necessary.

Hook-and-loop system

Press in the shaft lock to prevent spindle rotation, and thread the backing pad into the spindle. Hand tighten securely.

makita PV301D - Assembly 2

► 1. Shaft lock 2. Spindle 3. Backing pad

To remove the backing pad, follow the installation procedure in reverse.

Twist-on/twist-off system

Screw the backing pad onto the adapter. Then thread the other end of the adapter into the spindle while pressing in the shaft lock. Hand tighten securely.

makita PV301D - Assembly 3

► 1. Backing pad 2. Adapter 3. Shaft lock 4. Spindle

To remove the backing pad, follow the installation procedure in reverse.

Installing and removing polishing pad

CAUTION: Only use the hook-and-loop system pads for polishing.
CAUTION: Make sure that the pad and backing pad are aligned and securely attached. Otherwise the pad will cause an excessive vibration which may cause loss of control or the pad may be thrown out from the tool.

Remove all dirt and foreign matter from the hook-and-loop system of a pad and backing pad. Attach the pad to the backing pad so that their edges are aligned. To remove the pad from the backing pad, just pull up from its edge.

makita PV301D - Assembly 4a

► 1. Pad 2. Backing pad

Installing abrasive disc

Optional accessory

CAUTION: Only use the twist-on/twist-off system discs for sanding.

Disc selection

CAUTION: The outside diameter of accessory must be within the capacity rating of the power tool.
CAUTION: The rated speed of accessory must be equal or higher than the maximum speed marked on the power tool.

Always use the correct sized wheel that is made from appropriate abrasive materials with the right grit size for your job.

Abrasive disc materials

Abrasive materials	Basic features	Practical applications
Aluminum Oxide	Best for steel, stainless steel and metals. Single crystal
abrasive material with high tenacity and durability.	Fast sanding Most metal

jobs
Alumina Zirconium| Best for INOX and metals. Extremely sharp and hard abrasive material with high durability.| Removing paint from cars and boats, etc.
Ceramic| Best for INOX, metals and non-ferrous materials. Extremely sharp and high resistant to shock/heat/ wear.| General metal work

Grit size

Grit	Practical applications
24/36 (coarse)	Heavy stock removal
60/80	Medium stock removal
120 (fine)	Finishing

Installing and removing abrasive disc

CAUTION: Make sure that the backing pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control.

Remove all dirt and foreign matter from the backing pad. Thread an abrasive disc onto the backing pad while pressing in the shaft lock. Hand tighten securely. To remove the disc from the backing pad, follow the installation procedure in reverse.

makita PV301D - Assembly 5

► 1. Abrasive disc 2. Backing pad

OPERATION

CAUTION: Only use Makita genuine pads for polishing.
CAUTION: Only use Makita genuine abrasive disc for sanding (optional accessories).
CAUTION: Make sure the work material is secured and stable. Falling object may cause personal injury.
CAUTION: Hold the tool firmly with one hand on the switch handle and the other hand on the side grip when performing the tool.
CAUTION: Do not run the tool at high load over an extended time period. It may result in tool malfunction which causes electric shock, fire and/or serious injury.
CAUTION: Be careful not to touch the rotating part.
CAUTION: Before operating the tool, make sure that the side grip or caps are not loose. If the side grip or caps are loose, the front cover may fall and cause an injury.

NOTICE: Never force the tool. Excessive pressure may lead to decreased polishing efficiency, damaged pad, or shorten tool life.
NOTICE: Continuous operation at high speed may damage work surface.

General operation

makita PV301D - Assembly 6

Make sure that the workpiece is properly supported and both hands are free to control the tool.
Hold the tool firmly with one hand on the switch handle and the other hand on the side grip.
Turn the tool on, letting the wheel reach full speed, and then carefully enter into operation moving the tool forward over the workpiece surface.
Having finished, switch the tool off and wait until the wheel has come to a complete stop before putting the tool down.

Polishing operation

makita PV301D - Assembly 7

1. Surface treatment
Use a wool pad for rough finishing then use a sponge pad for fine finishing.
2. Applying wax
Use a sponge pad. Apply wax to the sponge pad or work surface. Run the tool at low speed to smooth out wax.

CAUTION: Do not apply excessive wax or polishing agent. It will generate more dust and may cause eye or respiratory diseases.

NOTE: First, perform a test waxing on an inconspicuous portion of the work surface. Make sure that the tool will not scratch the surface or result in uneven waxing.

3. Removing wax
Use a sponge pad. Run the tool to remove wax.
4. Polishing
Apply a sponge pad gently to the work surface.

Sanding operation

CAUTION: Never switch on the tool when it is in contact with the workpiece, it may cause an injury to operator.
CAUTION: Never run the tool without the abrasive disc. You may seriously damage the pad.
CAUTION: Always wear safety goggles or a face shield during operation.
CAUTION: After operation, always switch off the tool and wait until the disc has come to a complete stop before putting the tool down.

makita PV301D - Assembly 8

ALWAYS hold the tool firmly with one hand on rear handle and the other on the side handle. Turn the tool on and then apply the abrasive disc to the workpiece. In general, keep the abrasive disc at an angle of about 15 degrees to the workpiece surface.
Apply slight pressure only. Excessive pressure will result in poor performance and premature wear to abrasive disc.

MAINTENANCE

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Cleaning dust covers

makita PV301D - Assembly 9

► 1. Dust cover

Regularly clean the dust covers on the inhalation vents for smooth air circulation. Remove the dust covers and clean the mesh.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.