CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve Instruction Manual

June 5, 2024
Carel

*EVDM, EVD ice (230V)
Driver for unipolar electronic expansion valve
+050004265 –
rel. 1.1 – 20.10.2020**CAREL EVDM011S5 Driver For Unipolar Electronic
Expansion ValveCAREL
EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
icon

NOTE: EVD ice is supplied without a pressure probe and valve stator, available as accessories
EVD ice

Cod. Description Cod. Description
EVDM011S5* 115/230 V, short wiring E2VSTA0330* Stator for E2V (L=300mm,

IP67)
EVDM011S6| 115/230 V, long wiring| E3VSTA0330| Stator for E3V (L=300mm, IP67)
EVDM011SD| 115/230 V, short wiring, power supply, and serial network connectors| SPKT0013P0| Ratiometric pressure probe(-1…9,3barg)
EVDM011SE
| 115/230 V, long wiring, power
supply and serial network connectors| EVDCAB151K| Cable kit for serial network and
power supply (L=15 m)
| | CVSTDUMOR0| USB/RS485 converter

(*): 0/1 =single /multiple package (10 pieces)
NOTE: for the valve body and other ration.
pressure probes part numbers, see the CAREL product catalog.

DESCRIPTION

The EVD ice driver for electronic expansion valves with a unipolar stepper motor is a PID controller that manages the superheat of the refrigerant. The resin finish with plastic ensures IP67 protection, as well as protecting the controller against the cold/humid environment inside the cold room. The display can be used for simply configuring and commissioning the driver. The driver can also be configured from a computer, using the CAREL VPM software (Visual Parameter Manager), available at http://ksa.carel.com. The driver can be connected to a CAREL pCO series controller via serial link, to a CAREL supervisor, or to the cold room control Ultracella.

DIMENSIONI – mm(in)

CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
dayagram *()** for standard CAREL codes.

MOUNTING

Important:

  • INSTALL THE CONTROLLER IN THE EVAPORATOR UNIT, AWAY FROM POINTS WHERE FROST FORMS
  • make the power cable and serial cable connections in the IP65 junction box
  • to install the E2V/E3V valve, see the “ExV Sistema” guide, +030220811

CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
diminidion

Mark the position of the holes on the wall inside the evaporator unit, as shown in the figure, and drill the holes (Ø<4.5 mm).
Then tighten the fastening screws.CAREL EVDM011S5 Driver For Unipolar
Electronic Expansion Valve - management

KEYPAD

  • Increases/decreases the value of the setpoint or other selected parameter
  • At the end of the first the commissioning procedure, if pressed for 2 seconds, exits the menu, and regulation starts;
  • Enter/ exit programming mode, with parameters saving;
  • Reset the E8 alarm

DISPLAY

During operation, the display shows the superheat value or any alarms (see Alarm table).![CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve

The decimal point in the digit on the right displays the start/stop regulation status.
When the inpunt is closed, the point is ON blinking.

FIRST COMMISSIONING

Important:

  1. as long as the first commissioning procedure is not completed, the regulation is not active;
  2. the change of refrigerant involves the change in the type of pressure ratiometric probe.

Power ON the driver: the display will be light and the driver is waiting for the first commissioning parameters, shown by the display bar:

  • Refrigerant (default=3: R404A)
  • Type of control (default = 1: multiplexed showcase/cold room
  • Superheat set point (default: 11 K)

Procedure:

CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
Procedure10

  1. The display shows the top bar: refrigerant (GAS Type):
    CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
Procedure1

  2. Press PRG/Set: the refrigerant setting is shown
    CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
Procedure3

  3. Press UP/Down to change the value
    CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
Procedure10

  4. Press PRG/Set to save and return to the refrigerant parameter code (bar at the top).CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve - Procedure11

  5. Press DOWN to move to the next parameter: Mode, indicated by the bar in the middle

  6. Repeat steps 2, 3, 4, 5 to set the values of the other parameters: Mode, Superheat set point
    CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
setting

  7. Press PRG/Set for 2 seconds to exit the commissioning procedure and activate the regulation. The display returns to standard visualization (superheat measure).

PARAMETERS FIRST CONFIGURATION

Gas Type Refrigerant (default = 3).
Important: ONLY DURING THE FIRST COMMISSIONING PROCEDURE the gas change involves the change of the value of the ratiometric probe parameter; if not specified in the table the ratiometric probe is (-1…9.3 barg) type.

Ref.| Description| Ref.| Description| Ref.| Description
---|---|---|---|---|---
0| Custom (See user man.)
0 1| R22| 15| R422D| 29| R455A (-1…12.8 barg)
2| R134a| 16| R413A| 30| R170 (0…17.3 barg)
3| R404A| 17| R422A| 31| R442A (-1…12.8 barg)
4| R407C| 18| R423A| 32| R447A (-1…12.8 barg)
5| R410A| 19| R407A| 33| R448A
6| R507A| 20| R427A| 34| R449A
7| R290| 21| R245FA| 35| R450A (-1…4.2 barg)
8| R600(-1…4.2 barg)| 22| R407F| 36| R452A (-1…12.8 barg)
9| R600a (-1…4.2 barg)| 23| R32 (0…17.3 barg)| 37| R508B (-1…4.2 barg)
10| R717| 24| HTR01| 38| R452B
11| R744 (0…45 barg)| 25| HTR02| 39| R513A (-1…4.2 barg)
12| R728| 26| R23| 40| R454B
13| R1270| 27| R1234yf| 41| R458A
14| R417A| 28| R1234ze (-1…4.2 barg)

Mode (default = 1)
0: The regulation mode is set to 0 when one of the following parameters is changed: PID proportional gain, PID integral time, low superheat integral time, LOP integral time, and MOP integral time.
1: Centralized cabinet-cold room
2: AC or chiller with plate evaporator
3: AC or chiller with shell tube evaporator
4: AC or chiller with battery coil evaporator
5/6: Reserved
7: Centralized cabinet- cold room CO2 (R744) sub-critic
8/9: Reserved
10: Conditioner/chiller with Digital Scroll compressor
SuperHeat: Superheat set point
Default = 11 K (20 °F); Min = LowSH
Threshold LowSH; Max = 55 K (99 °F)

COPYING THE PARAMETERS USING A PC & VPM SOFTWARE

See user manual cod. +0300039EN

INSTALLATION

Installation warnings:

  1. all installation and maintenance operations must be performed with the driver not powered;
  2. avoid short-circuits between pins L, N.
    • The EVD ice controller is integrated into an appliance, do not use for wall mounting.
    • DIN VDE 0100: protective separation must be guaranteed between the SELV circuits and the other circuits.

Inputs and outputs
It is recommended to keep the input/output and relay cables separate from the valve power cable. All the analog inputs and the serial ports (not optically isolated) refer to GND, and consequently applying, even temporarily, voltages greater than ±5 V to these connections may cause irreversible damage to the driver.
First start-up
Power on the driver, the display will come on and when starting for the first time, will guide the installer through the entry of the 3 parameters required to start operation: refrigerant type, type of control, superheat set point.
Important: the majority of refrigerants matches with the ratiometric pressure probe SPKT0013P0 (-1…9.3 barg). For installation with other ratiometric pressure probes, see the EVD ice manual, cod. +0300038EN, available for download at www.carel.com, even prior to purchase.

ALARM TABLE

Cod. Alarm
EE EEprom
A1 Probe S1
A2 Probe S2
E1 MOP-high evaporation pressure
E2 LOP-low evaporation pressure
E3 Low Superheat
E4 Low suction temperature
E5 Emergency closure: LowSH, SOP, MOP, low suction T/P, no power supply
E6 Net alarm
E7 Low-level Ultracap charge
E8 Valve is not completely closed

DISPOSAL OF THE PRODUCT:
The appliance (or the product) must be disposed of separately in accordance with the local waste disposal legislation in force.

TECHNICAL CHARACTERISTICS

Power supply 115 to 230V ac 0 10/-1596)50/60 Hz.
Power consumption 15 W
Emergency power supply 13 Vdc 41-1096 (lf the optional Ultracap module

for EVD ice is installed)
Driver| Unipolar valve
Valve stator connection| 6-wire cable type AWG 18/22 with “superseal­1P67 connector
Digital inputs connection| Digital input 230 Vac optoisolated. Closing current: 10 mA
Lmax=10 m for residential/industrial environments, 2 m for domestic environments
S1| Ratiometric:Resolution 0.1 96 fs
pressure probe: Measurement error: (0…5V)
296 fs maximum; 1% typical
S2| Temperature:10 kO at 25°C -50T90°C
NTC probe: Measurement error:
7°C in the range -50T50°C
3°C in the range +50T90°C
R5485 serial connection| Modbus, Lmax=500 rn, shielded cable, earth both ends of the cable shield
Assembly| with screws
Dimensions| Base x height x depth = 93 x 230 x 41 mm
Operating conditions| -30T40°C; <9096 RH
Storage conditions| -35T60°C, <9096 RH non-condensing
Index protection| 1P65AP67
Environmental pollution| 2
Temperature for glow wire test| 850°C
Overvoltage category| Category ll
Insulation class| 11
Class and software structure| A
Conformity| Electrical safety :EN 60730-1, UL 60730-1,
UL 60730-2-9
Electromagnetic EN 61000-6-1, EN 61000-6-2, compatibility
EN 61000-6-3, EN 61000-6-4
EN61000-3-2, EN55014-1,
EN61000-3-3

MINIMUM AND MAXIMUM SUPERHEAT LIMITS

In case of a broken probe alarm, the superheat measure may come out of the allowed visualization interval of -5 to 55 K (-9…99°F). The display shows the code (A1/A2) and:

Case 1 Case 2

If the superheat measure is lower than -5 K, the display shows the two bottom leds.| If the superheat measure is higher than 55 K, the display shows the two top leds.
CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve -
fig1| CAREL EVDM011S5
Driver For Unipolar Electronic Expansion Valve - fig2

WARNING: separate as much as possible the probe and digital to avoid possible electromagnetic disturbance. Never run power cables (including the electrical panel wiring) and signal cables in the same conduits.
IMPORTANT WARNINGS: The CAREL product is a state-of-the-art device, whose operation is specified in the technical documentation supplied with the product or can be downloaded, even prior to purchase, from the website www.carel.com. The customer (manufacturer, developer, or installer of the final equipment) accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and/or equipment. The failure to complete such phase, which is required/indicated in the user manual, may cause the final product to malfunction; CAREL accepts no liability in such cases. The customer must use the product only in the manner described in the documentation relating to the product. The liability of CAREL in relation to its products is specified in the CAREL general contract conditions, available on the website www.carel.com and/or by specific agreements with customers.

WIRING DIAGRAM FOR SUPERHEAT CONTROL

Do not remove the protection cap A!
NOTE:
for the probes, and installation sees the “Guide to EEV System” (+030220811).![CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve

CONNECTION DIAGRAM

CAREL EVDM011S5 Driver For Unipolar Electronic Expansion Valve - connection
dayagram

CAREL INDUSTRIES HQs
Via dell’Industria, 11 – 35020 Brugine – Padova (Italy)
Tel. (+39) 0499716611
Fax (+39) 0499716600
e-mail: carel@carel.com
www.carel.com
+050004265 –
rel. 1.1 – 20.10.2020

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