milwaukee FHSAG125XPDB M18 Fuel High Performance 125 mm Braking Grinder Instruction Manual
- June 5, 2024
- Milwaukee
Table of Contents
milwaukee FHSAG125XPDB M18 Fuel High Performance 125 mm Braking Grinder
TECHNICAL DATA
Cordless Angle Grinder
| M18 FHSAG125XPDB| M18 FHSAG150XPDB
---|---|---
Production code| 469 721 02 …
… 000001-999999
| 469 742 02 …
… 000001-999999
Battery voltage| 18 V| 18 V
Rated speed| 9000 min-1| 9000 min-1
D= Grinding disc diameter max. d= Grinding disc hole diameter
| 125 mm
22,2 mm
1 / 3 mm
6 mm
| 150 mm
22,2 mm
1 / 3 mm
6 mm
D= Sanding disc diameter max.| 125 mm| 150 mm
| 100 mm| 100 mm
| |
D= Wiring brush diameter max.
Thread of work spindle| M 14| M 14
Weight according EPTA-Procedure 01/2014 (Li-Ion 2,0 Ah…5,5 Ah…12,0 Ah)| 2,8
kg…3,4 kg…3,9 kg| 2,9 kg…3,5 kg…4,0 kg
Recommended Ambient Operating Temperature| -18°C … +50°C| -18°C … +50°C
Recommended battery types| M18B…
M18HB…
| M18B…
M18HB…
Recommended charger| M12-18 M1418| M12-18 M1418
Noise information
Measured values determined according to EN 60745. Typically, the A-weighted noise levels of the tool are:
Sound pressure level (Uncertainty K=3dB(A)) Sound power level (Uncertainty K=3dB(A))
Wear ear protectors!
| 82,98 dB(A)
93,98 dB(A)
| 82,98 dB(A)
93,98 dB(A)
Vibration information
Vibration total values (triaxial vector sum) determined according to EN 60745
Surface grinding (Li-Ion 1,5 Ah): Vibration emission value ah,AG Uncertainty K=
Disc sanding (Li-Ion 1,5 Ah): Vibration emission value ah,DS
Uncertainty K=
| 6,57 m/s2
1,5 m/s2
2,27 m/s2
1,5 m/s2
| 9,7 m/s2
1,5 m/s2
1,96 m/s2
1,5 m/s2
For other applications, e.g. Abrasive Cutting-Oÿ Operations or Wire Brushing other vibration values could occur.
WARNING for Vibration!
The vibration emission level given in this information sheet has been measured
in accordance with a standardised test given in EN 60745 and may be used to
compare one tool with another. It may be used for a preliminary assessment of
exposure.
The declared vibration emission level represents the main applications of the
tool. However if the tool is used for diÿerent applications, with diÿerent
accessories or poorly maintained, the vibration emission may diÿer. This may
signiÿcantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into
account the times when the tool is switched oØ or when it is running but not
actually doing the job. This may signiÿcantly reduce the exposure level over
the total working period.
Identify additional safety measures to protect the operator from the eØects of
vibration such as: maintain the tool and the accessories, keep the hands warm,
organisation of work patterns.
WARNING!
Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Device description
-
Spindle lock
-
Handle Insulated gripping surface
-
Dust screen
-
Battery
-
On-off trigger
-
Switch lock-off
-
Side handle / Side handle AVS
Insulated gripping surface -
Grinding Guard
-
FIXTEC nut
-
Accessory
-
Flange
-
Guard lock lever
ANGLE GRINDER SAFETY WARNINGS
Safety Warnings Common for Grinding, Sanding, Wire Brushing or Abrasive Cutting-O˜ Operations:
a) This power tool is intended to function as a grinder, sander, wire
brush or cut-o˜ tool. Read all safety warnings, instructions, illustrations
and specifications provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious
injury.
b) Operations such as polishing are not recommended to be performed with
this power tool. Operations for which the power tool was not designed may
create a hazard and cause personal injury.
c) Do not use accessories which are not speciÿcally designed and
recommended by the tool manufacturer. Just because the accessory can be
attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their rated
speed can break and Ùy apart.
e) The outside diameter and the thickness of your accessory must be
within the capacity rating of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
f) Threaded mounting of accessories must match the grinder spindle
thread. For accessories mounted by ˛anges, the arbour hole of the accessory
must ÿt the locating diameter of the ˛ange. Accessories that do not match the
mounting hardware of the power tool will run out of balance, vibrate
excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory
such as abrasive wheels for chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires. If power tool or accessory
is dropped, inspect for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the power tool at maximum no-
load speed for one minute. Damaged accessories will normally break apart
during this test time.
h) Wear personal protective equipment. Depending on application, use face
shield, safety goggles or safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron capable of stopping small
abrasive or workpiece fragments. The eye protection must be capable of
stopping Ÿying debris generated by various operations. The dust mask or
respirator must be capable of ÿltrating particles generated by your operation.
Prolonged exposure to high-intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering
the work area must wear personal protective equipment. Fragments of workpiece
or of a broken accessory may Ùy away and cause injury beyond immediate area of
operation.
j) Hold the power tool by insulated gripping surfaces only, when
performing an operation where the cutting accessory may contact hidden wiring.
Cutting accessory contacting a “live” wire may make exposed metal parts of the
power tool “live” and could give the operator an electric shock.
k) Never lay the power tool down until the accessory has come to a
complete stop. The spinning accessory may grab the surface and pull the power
tool out of your control.
l) Do not run the power tool while carrying it at your side. Accidental
contact with the spinning accessory could snag your clothing, pulling the
accessory into your body.
m) Regularly clean the power tool’s air vents.The motor’s fan will draw
the dust inside the housing and excessive accumulation of powdered metal may
cause electrical hazards.
n) Do not operate the power tool near ˛ammable materials. Sparks could
ignite these materials.
o) Do not use accessories that require liquid coolants. Using water or
other liquid coolants may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing
pad, brush or any other accessory. Pinching or snagging causes rapid stalling
of the rotating accessory which in turn causes the uncontrolled power tool to
be forced in the direction opposite of the accessoryís rotation at the point
of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the
edge of the wheel that is entering into the pinch point can dig into the
surface of the material causing the wheel to climb out or kick out. The wheel
may either jump toward or away from the operator, depending on direction of
the wheelís movement at the point of pinching. Abrasive wheels may also break
under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper precautions as
given below.
a) Maintain a ÿrm grip on the power tool and position your body and arm
to allow you to resist kickback forces. Always use auxiliary handle, if
provided, for maximum control over kickback or torque reaction during start-
up. The operator can control torque reactions or kickback forces, if proper
precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may
kickback over your hand.
c) Do not position your body in the area where power tool will move if
kickback occurs. Kickback will propel the tool
in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing
and snagging the accessory. Corners, sharp edges or bouncing have a tendency
to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such
blades create frequent kickback and loss of control.
Safety Warnings
a) Use only wheel types that are recommended for your power tool and the
speciÿc guard designed for the selected wheel. Wheels for which the power tool
was not designed cannot be adequately guarded and are unsafe.
b) The grinding surface of the centre depressed wheels must be mounted
below the plane of the guard lip.˝ An improperly mounted wheel that projects
through the plane of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool and positioned
for maximum safety, so the least amount of wheel is exposed towards the
operator. The guard helps to protect the operator from broken wheel fragments,
accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications. For example: do
not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended
for peripheral grinding, side forces applied to these wheels may cause them to
shatter.
e) Always use undamaged wheel ˛anges that are of correct size and shape
for your selected wheel. Proper wheel Ùanges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-off wheels may be different
from grinding wheel
flanges.
f) Do not use worn-down wheels from larger power tools. Wheel intended
for larger power tool is not suitable for the higher speed of a smaller tool
and may burst.
Additional Safety Warnings
a) Do not “jam” the cut-o˜ wheel or apply excessive pressure. Do not
attempt to make an excessive depth of cut. Overstressing the wheel increases
the loading and susceptibility to twisting or binding of the wheel in the cut
and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel.
When the wheel, at the point of operation, is moving away from your body, the
possible kickback may propel the spinning wheel and the power tool directly at
you.
c) When wheel is binding or when interrupting a cut for any reason,
switch off the power tool and hold the power tool motionless until the wheel
comes to a complete stop. Never attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise kickback may occur. Investigate and
take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel
reach full speed and carefully re-enter the cut. The wheel may bind, walk up
or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of
wheel pinching and kickback. Large workpieces tend to sag under their own
weight. Supports must be placed under the workpiece near the line of cut and
near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into existing walls or
other blind areas. The protruding wheel may cut gas or water pipes, electrical
wiring or objects that can cause kickback.
Safety Warnings
a) Do not use excessively oversized sanding disc paper. Follow manufacturer’s recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings
a) Be aware that wire bristles are thrown by the brush even during
ordinary operation. Do not overstress the wires by applying excessive load to
the brush. The wire bristles can easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing, do not allow
any interference of the wire wheel or brush with the guard. Wire wheel or
brush may expand in diameter due to work load and centrifugal forces.
Additional Safety and Working Instructions
Always check if the spindle lock button is fully released before switching on
the tool! After using the spindle lock to tighten/loosen the abrasive disc, it
is possible that the button may stick in the lock position.
When grinding metal, fying sparks are produced. Take care that no persons are
endangered. Because of the danger of fire, no combustible materials should be
located in the vicinity (spark Ùight zone). Do not use dust extraction.
Avoid fying sparks and sanding dust hit your body.
Never reach into the danger area of the machine when it is running.
Chips and splinters must not be removed while the machine is running.
Immediately switch off the machine in case of considerable vibrations or if
other malfunctions occur. Check the machine in order to find out the cause.
Under extreme conditions (e.g. smooth-grinding metals with the arbour and
vulcanized ÿbre grinding wheel), significant contamination can build up on the
inside of the angle grinder.
Do not let any metal parts enter the airing slots – danger of short circuit!
WARNING! Danger of burns! The wheel and workpiece will become hot during
use. Wear gloves when changing discs or touching workpiece. Keep hands away
from the grinding area at all times.
WARNING! To reduce the risk of ÿre, personal injury, and product damage
due to a short circuit, never immerse your tool, battery pack or charger in
fluid or allow a fluid to flow inside them. Corrosive or conductive fluids,
such as seawater, certain industrial chemicals, and bleach or bleach-
containing products, etc., Can cause a short circuit.
Never break open battery packs and chargers and store only in dry rooms. Keep
dry at all times.
Use only System M18 chargers for charging System M18 battery packs. Do not use
battery packs from other systems.
SPECIFIED CONDITIONS OF USE
The angle grinder is intended for grinding and cutting metal, stone, concrete
and ceramic materials as well as sanding and wire brushing.
Use the cutting guard from the accessories range for cutting application.
Please refer to the instructions supplied by the accessory manufacturer.
The machine is suitable only for working without water.
Only appropriate grinding or cutting discs and related guards
(grinding guard or cutting guard) as described in the product speciÿcation
section of this manual should be ÿtted to the angle grinder. The angle grinder
is designed for handheld use; it is not to be mounted onto a fixture or
workbench.
Do not use the product in any way other than those stated for intended use.
WORKING INSTRUCTIONS
For accessories intended to be fitted with threaded hole wheel, ensure that
the thread in the wheel is long enough to accept the spindle length.
Always use and store the cutting and grinding wheels according to the
manufacturer‘s instructions.
Always use the correct guard for cutting and grinding.
The grinding surface of the centre depressed wheels must be mounted min. 2 mm
below the plane of the guard lip.
The adjusting nut must be tightened before starting to work with the machine.
Always use the auxiliary handle.
The workpiece must be fixed if it is not heavy enough to be steady. Never move
the workpiece towards the rotating wheel by hand.
The flange nut must be securely tightened before the machine is started. If
the tool is not securely tightened with the flange nut, it is possible that
the tool will lose the required clamping force when it is decelerated.
BATTERIES
Temperatures in excess of 50°C (122°F) reduce the performance of the battery
pack. Avoid extended exposure to heat or sunshine (risk of overheating).
The contacts of chargers and battery packs must be kept clean.
For an optimum lifetime, the battery packs have to be fully charged, after
use. Battery packs which have not been used for some time should be recharged
before use.
To obtain the longest possible battery life remove the battery pack from the
charger once it is fully charged.
For battery pack storage longer than 30 days:, Store the battery pack where
the temperature is below 27°C and away from moisture, Store the battery packs
in a 30% – 50% charged condition, Every six months of storage, charge the pack
as normal.
Do not dispose of used battery packs in the household refuse or by burning
them. Milwaukee Distributors offer to retrieve old batteries to protect our
environment.
Do not store the battery pack together with metal objects (short circuit
risk).
BATTERY PACK PROTECTION
In extremely high torque, binding, stalling and short circuit situations that
cause high current draw, the tool will stop for about 2 seconds and then the
tool will turn OFF. To reset, remove the battery pack from the tool and
replace it.
Under extreme circumstances, the internal temperature of the battery pack
could raise too much. If this happens, the fuel gauge will Ùash until the
battery pack cooled down. After the lights go off, the work may continue.
Place the battery on the charger to charge and reset it.
TRANSPORTING LITHIUM BATTERIES
Lithium-ion batteries are subject to the Dangerous Goods Legislation
requirements.
Transportation of those batteries has to be done in accordance with local,
national and international provisions and regulations.
The user can transport the batteries by road without further requirements.
Commercial transport of Lithium-Ion batteries by third parties is subject to
Dangerous Goods regulations. Transport preparation and transport are
exclusively to be carried out by appropriately trained persons and the process
has to be accompanied by corresponding experts.
When transporting batteries:
Ensure that battery contact terminals are protected and insulated to prevent
short circuit. Ensure that battery pack is secured against movement within
packaging. Do not transport batteries that are cracked or leak. Check with
forwarding company for further advice
RESTART PROTECTION
The power tool is supplied with a restart protection.
This prevents the switched-on power tool from starting by itself when the
battery pack is inserted and from restarting after a switch-off function of
the battery pack.
If the grinding body is outside of the workpiece make sure that the switch is
in the off position and then switch it back on again in order to continue to
work.
If the cutting wheel is inside of the workpiece wait until the wheel comes to
a complete stop, remove the battery pack, pull the wheel out of the cut, make
sure that the switch is in the off position, insert the battery pack and then
switch the power tool back on again in order to continue to work.
OVERLOAD AND KICKBACK PROTECTION
The power tool has an overload and kickback safety function and stops if it is overloaded. Make sure that the switch is in the off position and then switch the power tool back on again in order to continue to work.
BRAKING SYSTEM
The run-on brake engages when the trigger is released, causing the tool to
stop within seconds.
Make sure that the insertion tool comes to a complete stop before laying it
down.
In comparison with tools without a run-on brake the run-on time will be highly
reduced by braking.
If the time between releasing the switch and the stop of the insertion tool
increases to much, please have the tool serviced by an authorized MILWAUKEE
service facility.
SOFT START
Electronic soft start for save use prevents jerky run-up of the machine.
MAINTENANCE
Remove the battery pack before starting any work on the appliance. The
ventilation slots of the machine must be kept clear at all times. Use only
Milwaukee accessories and Milwaukee spare parts. Should components need to be
replaced which have not been described, please contact one of our Milwaukee
service agents (see our list of guarantee/service addresses).
If needed, an exploded view of the tool can be ordered. Please state the
Article No. as well as the machine type printed on the label and order the
drawing at your local service agents or directly at:Techtronic Industries
GmbH, Max-Eyth-StraßeÞ10, 71364 Winnenden, Germany.
EC˙DECLARATION OF CONFORMITY
We declare under our sole responsibility that the product described under
“Technical Data” fulÿlls all the relevant provisions of the directives
2011/65/EU (RoHS)
2006/42/EC
2014/30/EU
and the following harmonized standards have been used.
EN 60745-1:2009+A11:2010
EN 60745-2-3:2011+A2:2013
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018
Alexander Krug / Managing Director Authorized to compile the technical fle
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
GB˙DECLARATION OF CONFORMITY
We declare as the manufacturer under our sole responsibility that the product
described under „Technical Data“ fulfills all the relevant provisions of the
following Regulations S.I. 2012/3032 (as amen-ded), S.I. 2008/1597 (as
amended), S.I. 2016/1091 (as amended) and that the following designated
standards have been used:
BS EN 60745-1:2009+A11:2010
BS EN 60745-2-3:2011+A13:2015
BS EN 55014-1:2017+A11:2020
BS EN 55014-2:2015
BS EN IEC 63000:2018
Alexander Krug / Managing Director
Authorized to compile the technical ÿle
Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany
SYMBOLS
CAUTION!
WARNING! DANGER!
Please read the instructions carefully before starting the machine.
Always wear goggles when using the machine.
Wear gloves!
Remove the battery pack before starting any work on the appliance.
ANTI Vibration System
Braking System
Do not use force.
Only for cutting work.
Only for grinding.
Don‘t press the spindle lock button during start and during running off.
Accessory – Not included in standard equipment, available as an accessory.
Spare Part – Not included in standard equipment, available as a spare part.
Do not dispose electric tools, batteries/rechargeable batteries together with
household waste material. Electric tools and batteries that have reached the
end of their life must be collected separately and returned to an
environmentally compatible recycling facility. Check with your local authority
or retailer for recycling advice and collection point.
Rated speed
Voltage
Direct Current
European Conformity Mark
British Conformity Mark
Ukraine Conformity Mark
EurAsian Conformity Mark
Copyright 2020
Techtronic Industries GmbH Max-Eyth-Straße 10 71364 Winnenden Germany
+49 )0( 7195-12-0
www.milwaukeetool.eu
Techtronic Industries )UK( Ltd Fieldhouse Lane
Marlow Bucks SL7 1HZ
UK
References
- gereedschap.De
- Milwaukee Tool Europe | Cordless Power Tools, Outdoor Tools, Hand Tools, PPE, Work wear. Storage and Accessories. | Milwaukee Tools Europe
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>