VONROC SG503DC Staple Gun Instruction Manual

: June 5, 2024
: VONROC

Table of Contents

VONROC SG503DC Staple Gun
SAFETY INSTRUCTIONS
- Electrical safety
MACHINE INFORMATION
TECHNICAL SPECIFICATIONS
DESCRIPTION
ASSEMBLY
OPERATION
MAINTENANCE
WARRANTY
References
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VONROC SG503DC Staple Gun

VONROC-SG503DC-Staple-Gun-
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SAFETY INSTRUCTIONS

Read the enclosed safety warnings, the additional safety warnings and the instructions. Failure to follow the safety warnings and the instructions may result in electric shock, ﬁre and/or serious injury. Save the safety warnings and the instructions for future reference.

The following symbols are used in the user manual or on the product:

Read the user manual.
Risk of personal injury.
Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.
Wear eye protection.
Time-lag miniature fuse-link.
Class II machine – Double insulation –
You don’t need any earthed plug.
Max temperature 45°C.
Indoor use only.
Do not throw the battery into ﬁre.
Do not throw the battery into water. Separate collection for Li-ion battery.
Do not dispose of the product in unsuitable containers.
The product is in accordance with the applicable safety standards in the European directives.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodiﬁed plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-tric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inﬂuence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your ﬁnger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of chil-dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak-ing into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

Recharge only with the charger speciﬁed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of ﬁre when used with another battery pack.
Use power tools only with speciﬁcally designated battery packs. Use of any other battery packs may create a risk of injury and ﬁre.
When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a ﬁre.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, ﬂush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modiﬁed. Damaged or modiﬁed batteries may exhibit unpredictable behavior resulting in ﬁre, explosion or risk of injury.
Do not expose a battery pack or tool to ﬁre
or excessive temperature. Exposure to ﬁre or temperature above 130 °C may cause an explosion. NOTE The temperature „130 °C“ can be replaced by the temperature „265 °F“.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range speciﬁed in the instructions. Charging improperly or at temperatures outside the speciﬁed range may damage the battery and increase the risk of ﬁre.

Service

Have your power tool serviced by a qualiﬁed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SAFETY WARNINGS FOR STAPLE GUN

Always assume that the tool contains fasteners. Careless handling of the tool can result in unex-pected ﬁring of fasteners and personal injury.
Do not point the tool towards yourself or anyone nearby. Unexpected triggering will discharge the fastener causing an injury.
Do not actuate the tool unless the tool is placed ﬁrmly against the workpiece. If the tool is not in contact with the workpiece, the fastener may be deﬂected away from your target.
Disconnect the tool from the power source when the fastener jams in the tool. While removing a jammed fastener, the tacker may be accidentally activated if it is plugged in.
Use caution while removing a jammed fastener. The mechanism may be under compression and the fastener may be forcefully discharged while attempting to free a jammed condition.
Do not use this tool for fastening electrical cables. It is not designed for electric cable installation and may damage the insulation of electric cables thereby causing electric shock or ﬁre hazards.

SAFETY WARNINGS FOR BATTERY

Do not open the battery. The danger of short-circuiting.
Protect the battery against heat, e. g., against continuous intense sunlight, ﬁre, water, and moisture. The danger of explosion.
In case of damage and improper use of the battery, vapors may be emitted. Ventilate the area and seek medical help in case of complaints. The vapors can irritate the respiratory system.
Use the battery only in conjunction with your Vonroc product. This measure alone protects the battery against dangerous overload.
The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit can occur and the battery can burn, smoke, explode or overheat.

SAFETY WARNINGS FOR CHARGER

Intended use
Charge only CD801AA and CD803AA type rechargeable Battery packs with the charger. Other types of batteries may burst causing personal injury and damage.

The appliance is not to be used by persons (including children) with reduced physical, sensory or mental capabilities, or lack of expe-rience and knowledge, unless they have been given supervision or instruction.
Children are being supervised not to play with the appliance.
Do not recharge non-rechargeable batteries!
During charging, batteries must be placed in a well-ventilated area!

Electrical safety

Always check that the voltage of the power supply corresponds to the voltage on the rating plate.

Do not use the machine if the mains cable or the mains plug is damaged.
Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5 mm2. If you use an extension cable reel, always fully unroll the cable.

MACHINE INFORMATION

Intended use
This power tool is intended for indoor domestic use. This tool may be used for fastening suitable cardboard, insulation material, textile, leather, wood, and similar non-brittle materials to a wooden surface. This tool is not suitable for fastening electrical cables, or wall or ceiling paneling. The tool is not intended for artisanal, commercial, professional, and/or industrial use.

NOTE: Some timbers (such as very dry hardwood) may require shorter staples to fully drive in.

TECHNICAL SPECIFICATIONS

This manual has been drawn up for different sets/article numbers. Check the corresponding article number in the below speciﬁcations table for the correct composition and contents of your set.

Model No.	Batteries included	Chargers included
SG503DC	–	–
S_SG503DC	CD801AA	CD802AA
S2_SG503DC	2 x CD801AA	CD802AA
S3_SG503DC	CD803AA	CD802AA

Machine information

Voltage| 20V
Number of staples/nails| 30/min
Staples| 15 up to 25mm
Nails| 15, 20, 25, 30 and 32mm
Sound power level LWA| 100.6 dB(A) K=3 dB(A)
Sound pressure level LPA| 89.6 dB(A) K=3 dB(A)
Vibration ah| 8.501m/s² K=1.5m/s²
Model No.| CD801AA
---|---
Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 2.0 Ah
Recommended charger| CD802AA
Weight| 0.3 kg
Model No.| CD802AA
---|---
Charger input| 220-240V, 50Hz 0.4A
Charger output| 21V 2.5A
Charging time 2Ah battery| 60 minutes
Charging time 4Ah battery| 120 minutes
Recommended batteries| CD801AA, CD803AA
Weight| 0.36 kg
Model No.| CD803AA
---|---
Battery Type| Lithium-Ion
Voltage| 20V
Capacity| 4.0 Ah
Recommended charger| CD802AA
Weight| 0.65 kg

Only use the following batteries of the VONROC VPOWER 20V battery platform. Using any other batteries could cause serious injury or damage the tool. CD801AA 20V, 2Ah Lithium-Ion

CD803AA 20V, 4Ah Lithium-Ion
The following charger of the can is used to charge these batteries.

CD802AA Quick charger
The batteries of the VONROC VPOWER 20V battery platform are interchangeable with all the VONROC VPOWER 20V battery platform tools.

Vibration level
The vibration emission level stated in this instruction manual has been measured in accordance with a standardized test given in EN60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned.

Using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level.
The times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level.

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.

DESCRIPTION

The numbers in the text refer to the diagrams on page 2.

Machine
Battery
Battery unlock button
LED work light
Trigger
Cartridge shaft
Reload lever
LED work light switch
Safety tip
Belt hook
Adjustment knob
Battery LED indicators button
Battery LED indicators
Charger
Charger LED indicators

ASSEMBLY

Before any work on the power tool, remove the battery. The battery must be charged before ﬁrst use.

Inserting the battery into the machine (Fig. B)
Ensure that the exterior of the battery is clean and dry before connecting it to the charger or machine.

Insert the battery (2) into the base of the machine as shown in Fig. B.
Push the battery forward until it clicks into place.

Removing the battery from the machine (Fig. B)

Push the battery unlock button (3).
Pull the battery out of the machine like shown in Fig. B.

Checking the battery charging status (Fig. C)

To check the battery charge status, push the button (12) on battery shortly.
The battery has 3 lights indicating the charge level, the more lights that burn, the more charge the battery has left.
When the lights are not burning it means the battery is empty and must be charged immediately.

Charging the battery with the charger (Fig. C)

Take the battery (2) from the machine.
Turn the battery (2) to upside down position and slide it onto the charger (14) as shown in Fig. C.
Push the battery until it is fully pushed into the slot.
Plug the charger plug into an electrical outlet and wait for a while. The LED indicators on the charger (15) will lighten up and show the charger status.

The charger has 2 LED indicators (15) which indicate the status of the charging process:

Red LED Status| Green LED status| Charger status
---|---|---
Off| Off| No power

Off

| ****

On

| Standby mode:

– No battery is inserted or,

– Battery inserted but charging has finished

On| Off| Battery charging in progress

Fully charging the 2Ah battery may take up to 60 minutes.
Fully charging the 4Ah battery may take up to 120 minutes.

After the battery is fully charged remove the charger plug from the outlet and remove the battery from the charger. When the machine is not being used over a longer period of time it is best to store the battery in charged condition.

Application (Fig. D)
For this tool, use one of the following length for staples or nails:

Staples: Type 55: 15-25mm
Nails: Type 47: 15, 20, 25, 30 or 32mm

Loading the nails or staples (Fig. D-G)

Choose the correct nail or staple for the job.
Place the tacker (1) on its side with the battery (2) pointing to the right, like show in ﬁg. E.
Open de cartridge shaft (6) by slightly pressing the reload lever (7).
Pull the reload lever (7) to the right to open the cartridge shaft (6).

For nails:

Place the nails at the top of the cartridge shaft (6). Like shown on the label of the cartridge shaft, see example ﬁg. F.

For staples:

Place the staples at the bottom of the cartridge shaft (6). Like shown on the label of the cartridge shaft, see example ﬁg. G.
Slide the cartridge shaft (6) back until it clicks.

Before loading the tacker, make sure to remove the battery form the machine. Only load fasteners of the same type and length. Do not load staples and nails at the same time. Do not mix fasteners of varying lengths.

OPERATION

Using the work light (Fig. A)

Press the LED work light switch (8) to turn on the work light (4).
The work light will be activated for 10 seconds and helps to improve visibility of the working area.

Belt hook
The machine is equipped with a belt hook (10) for hanging the machine to your belt during use.

When delivered, the belt hook (10) is assembled to the machine.
It can easily be removed by removing the screw on the hook and taking it off.

Adjusting impact power (Fig. A)

Increase impact: rotate the adjustment knob (11) clockwise.
Reduce impact: rotate the adjustment knob (11) anti-clockwise.

Driving staples/nails (Fig. A)

Place the safety tip (9) ﬂat on the material to be fastened at the spot where the staple or nail should be located.
Hold the front and rear part of the machine and press the machine ﬁrmly against the material.
Pull the trigger (5) to drive the staple/nail, then release your ﬁnger from the trigger before lifting the safety tip (9) from the material.
If the staple/nail is driven too deep or too shallow, adjust the impact power.

Warning
The safety of the machine will be lifted when pressure is applied to the safety tip (9) on the bottom of the machine. Always make sure the tacker mouth is in direct contact with the material when pressing the trigger. The tool may rebound and produce a loud sound because of the impact it operates with. Keep this in mind. For long nails and staples this may cause incorrect stapling or nailing. Adjust the impact power accordingly and apply backpressure to the machine to prevent incorrect stapling or nailing.

MAINTENANCE

Make sure that the machine is not live when carrying out maintenance work on the motor. This machine has been designed to operate over a long period of time with a minimum of maintenance. Continued satisfactory operation depends upon proper machine care and regular cleaning.

Malfunction
In case a staple or nail is jammed in the tool, follow the procedure below:

Remove the battery from the machine.
Place the tool down on its side.
Press the cartridge shaft release lever (7), pull the cartridge shaft (6) backward and unload the staples or nails strip.
Remove the clogged staple/nail from the car-tridge.
Reload the staples/nails and push the cartridge shaft back in place until it clicks.
Insert the battery into the machine.
Test the machine on a piece of scrap.

Operating tips:

W ARNING! Nails or staples must be driven straight into the material. Do not tilt the machine during operation.
Do not operate the machine without staples or nails. This will shorten the service life of the machine.
Should nails or staples jam frequently, have ma-chine serviced by an authorized service centre. If the head of the nails or staples remains above the workpiece surface, press the machine head ﬁrmly against the workpiece and try again.
If there is no improvement in the rework, the chosen material may not be suitable for the tool or the impact power may need adjusting.

Cleaning
Regularly clean the device’s casing with a soft cloth, preferably after each use. Keep the fan slits free of dust and dirt. Remove tough dirt using a soft cloth, dampened with soapy water. Do not use solvents such as benzene, alcohol, ammonia, etc., which might damage the plastic parts.

ENVIRONMENT

Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.

Only for EC countries
Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way.

WARRANTY

VONROC products are developed to the highest quality standards and are guaranteed free of defects in both materials and workmanship for the period lawfully stipulated starting from the date of original purchase. Should the product develop any failure during this period due to defective material and/or workmanship then contact VONROC directly. The following circumstances are excluded from this guarantee:

Repairs and or alterations have been made or attempted to the machine by unauthorized service centers;
Normal wear and tear;
The tool has been abused, misused, or improperly maintained;
Non-original spare parts have been used.

This constitutes the sole warranty made by the company either expressed or implied. There are no other warranties expressed or implied which extend beyond the face hereof, herein, including the im-plied warranties of merchantability and ﬁtness for a particular purpose. In no event shall VONROC be liable for any incidental or consequential damages. The dealer’s remedies shall be limited to repair or replacement of nonconforming units or parts. The product and the user manual are subject to change. Speciﬁcations can be changed without further notice.