TOOLMAN 6815-1T Angle Grinder Instruction Manual

TOOLMAN 6815-1T Angle Grinder

TECHNICAL DATA

115x22x6mm

Rated voltage:| 120V
Frequency:| 60Hz
Power input:| 600W
No load revolutions per minute:| 5000-12000/min
Spindel:| 5/8

SAFETY INSTRUCTIONS

Attention!
To protect oneself against electric shock, risk of injury and fire, basic safety measures have to be observed when using electric tools!
Before operating this electric tool, read all operating and safety instructions. Please keep the safety instruc­tions for future reference.

Installation

1. After taking the electric tool out of the packaging, first of all please check if the tool has been damaged while in transit. Ensure that the voltage and frequency rating of the power outlet you use matches the requi­rements of this tool – if not, there is danger of Life and the possibility of damaging the tool. The flex has to be an H0SVV-F 2×0.75 mm2. Damaged flexes have to be replaced by a flex of the same type.
2. Check the wheel guard of the grinding disc. It has to be securely mounted, the apex angle must not be more than 1800 and it must be neither deformed nor damaged.

GRINDING DISC

1. Do only use pulp reinforced blades with a safety Limit concerning the grinding speed of not less than 80m/s. They must not be used beyond their expiration date. Do not use wet blades. Unplug the tool before replacing the blade.
2. Do only use blades that have been tested by the MPA!
   If you detect any damage after unpacking the tool, it has to be checked by a qualified electrician. Discon­nect it from the power supply before you open the tool. Spare parts can be ordered according to the explo­ded view (picture

2. and the spare parts List.
   Safe operation:
   WARNING. When using electric tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock and personal injury.
   Read all these instructions before operating this product and save these instruction.

FOR SAFE OPERATIONS

1. Keep work area clean
   Cluttered areas and benches invite injuries.

2. Consider work area environment.
   Do not expose power tools to rain. Do not use power tools in damp or wet locations. keep work area well lit. Do not use power tools where there is risk to cause fire or explosion.

3. Guard against electric shock.
   Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).

4. Keep children away.
   Do not let visitors touch the tool or extension condo all visitors should be kept away from area.

5. Store idle tools.
   When not in use, tools should be stored in a dry, high or locked up place, out of reach of children.

6. De not forces the tool.
   It will do the job better and safer at the rate for which it was il’ltended.

7. Use the right mol.
   Do not force small tools or attachments to do the job of a heavy duty tool. Do not use tools for purposes not intended; for example, do not use circular saws to cut tree limbs or logs.

8. Dress properly.
   Do not wear loose clothing or jewelers; they can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working out doors. Wear protecting hair covering to contain long hair.

9. Use safety glasses.

10. Connect dust extraction equipment.
    If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used.

11. Do not abuse the cord.
    Never carry the tool by the cord or yank it to disconnect it from the socket, Keep the cord away from heat, oil and sharp edges.

12. Secure work.
    Use clamps or a vice to hold the work. It is safer than using your hand and it frees both hands to operate the tool.

13. Do not overreach.
    Keep proper footing and balance at all times

14. Maintain tool with care.
    Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubrication and changing accessories, inspect tool cord periodically and if damaged have it repaired by an authorized service facility. Inspect extension cords periodically and replace, if damaged. Keep handles dry, clean and free from oil and grease

15. Disconnect tools.
    When not in use, before servicing and when changing accessories such as blades, bits and cutters.

16. Remove adjusting keys and wrenches.
    Form the habit of checking to see that keys and adjusting wrenches are • removed from the tool before turning it on.

17. Alvord unintentional starting.
    Do not carry a plugged-in toot with a finger on the switch. Ensure switch, is off when plugging in.

18. Use outdoor extension leads.
    When tool is used outdoors, use only extension cords intended for outdoor use.

19. Stay alert.
    Watch what you are doing, Use common sense. Do not operate tool when you are tired.

20. Check damaged parts.
    Better further use of the tool, a guard or other part that is damaged should be carefully checked to deter­mine that it would operate properly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, mounting and any other conditions that may affect its ope-rational. A guard or other part char is damaged could be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorized service facility. Do not use the tool if the switch does not turn it on and off.

21. Warning.
    The use of any accessory or attachment, other than those recommended, in this instruction manual, may present a risk of personal injury.

22. Have your tool repaired by a qualified person.
    This electric tool is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.

Additional safety instructions for grinding

• Check that speed marked on the wheel is equal to or greater than the rated speed of the grinder
• Ensure that the wheel dimensions are compatible with the grinder
• Abrasive wheels shall be stored and handled with care in accordance with manufacturer’s instructions
• Inspect the grinding wheel before use; do not use chipped, cracked or otherwise detective products
• Ensure that mounted wheels and points are fitted in accordance with the manufacturer’s instructions
• Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required.
• Ensure that the abrasive product is correctly mounted and tightened before use and run the tool at no-load for 30 sin a safe position, stop immediately if there is considerable vibration or if other defects are detected. If this condition occurs, check the machine to determine the cause
• It a guard is supplied with the tool never use the tool without such a guard
• Do not use separate reducing bushings or adapters to adapt large hole abrasive wheels for tools intended to be fitted with threpded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length
• Check that the work piece is properly supported
• Do not use cutting off wheel for side grinding
• Ensure that sparks resulting from use do not create a hazard e.g. do not hit persons. Or ignite flammable substances
• Ensure that ventilation openings are kept clear when working in dusty conditions. If it should become necessary to clear dust. First disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts
• Always use eye and ear protection. Other personal protective equipment such as dust mask. Gloves, helmet and apron should be worn
• The wheel continues to rotate after the tool is switched off.

Symbols

Environmental Protection and Guarantee
Waste electrical products should not be disposed of with house hold waste, Please recycle where acilities exist. Check with your local Authority or retailer for recycling advice.

OPERATION

1. The Line voltage must not exceed the respective specification on the electric tool by more than + 10%.

2. Check the grinding disc. It must neither be damaged, wet nor cracked. For safety reasons operate the electric tool idling for one minute after having replaced a grinding disc. Pay attention to unusual sounds or emerging sparks. Check afterwards if all parts have been mounted properly.

3. This electric tool has a special switch. To turn it on push th_e button into the position “I”. If you then slightly press the button it goes back to the position “O”.
   Caution! Only press the Locating pin when the engine has completely stopped!

4. For replacing the grinding disc disconnect the electric tool from the power supply. Then press the Locating pin to block the gears. Loosen the Locking nut by using the hook wrench. Tighten the Locking nut after replacing the grinding disc. If the grinding disc is running uneasily or vibrating after replacement, it has to be renewed immediately!

5. Both carbon brushes have to be replaced at the same time when worn down to 5 mm. They have to match the measures as detailed in picture 1.

6. For the best abrasive effect move the electric tool steady-going with an angle of 15 to 30 degree (between abrasive disc and workpiece). Do not press the tool too powerfully against the workpiece when working on an inclined surface. When the rotation speed of the tool is dropping considerably, you have to reduce the pressure to ensure a safe and efficient operation. If the tool slows down completely or is jammed, the power supply has to be turned off immediately.

7. Situations in which the electric tool must not be used anymore:

   • When insulation, flex or bend protection are damaged
   •  When plug or switch are damaged or only have loose contact
   • When the grinding disc is rotating unevenly and or in case of intense sparking
   • The electric tool has to be repaired immediately. It must then not be operated anymore.

8. Always keep the electric tool clean. The vent holes have to be kept free and there must net be any contaminant, as e.g. chipping in the holes.

9. Do always handle the electric tool with care and caution. Avoid cuffs against the grinding disc. Grinding discs must never get wet nor freeze

10. Do not overload the electric tool. Do only operate it within the specified range of capacity.

MAINTENANCE AND REPAIR

1. This electric tool is operating with a very high r.p.m. Therefore, it is necessary to clean the spindle bearing regularly and to replenish or change the bearing grease.
2. The electric tool has to be regularly checked for correct operation and, if applicable, repaired. The inspection comprehends flex, wires and electric connections inside the tool, plug, switch, insulation, carbon brushes, grinding disc, spindle bearing, moving parts, etc.
3. In order to avoid accidents, the electric tool has to be disconnected from the power supply before any maintenance or repair takes place.
4. If the electric tool has been operated in a damp environment or not been used for a long time the insulation resistance between enclosure and coil has to be measured before using the tool again. Use an instrument in the MO range at a direct voltage of ca. 500V for this purpose. The coil has to be dried if the insulation resistance is less than 7 MO. If the electric tool is damaged, it has to be repaired by qualified personnel. Unsuitable tools and improper repairs can cause injuries. The electric tool might be damaged. In this case the manufacturer bears no responsibility for injuries or damage and the warranty will Lapse.

WARRANTY

The manufacturer warrants the product against faulty materials and workmanship for a period of 6 months from the date of first purchaser to the original purchaser. The warranty is applicable when the product is used in a “home owner” application. If products are used for commercial or professional purposes, the warranty period is for 3 months from the date of first purchase. Warranty does not extend to failure due to fair wear and tear. The manufacturer undertakes to replace any spare parts that are classified as defective by an appointed
dealer. The manufacturer will not accept liability for the replacement of the machine, either partially or wholly, and/or consequential damages. Warranty does not cover failure due to:

• Insufficient maintenance.
• Abnormal assembly, adjustment or operation of the product.
• Spare parts that are subject to wear. Neither does warranty extend to:
• Freight and packing cost.
• Use of non-genuine for any other purpose that for which it was designed.
• Use and maintenance of the machine in a manner not described In the owner’s manual.

As part of our policy of continuous product improvement, we reserve the right to alter or amend this specification without notice. As a result, the product may differ from the information contained here in, but any alteration will only be implemented without notice if it is classified as an improvement to the above specification.

READ THE MANUAL CAREFULLY BEFORE OPERATING THE MACHINE.

• When ordering spare parts, please quote the part number, this can be found in the parts list included in this manual.
• Retain the receipt of purchase without which no warranty can be offered.
• ALWAYS wear helmets, dust masks, protective gloves, protective glasses, protective clothing And safety shoes to protect the skin from injury

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