ECOLAB SMPD Series Professional Satellite Owner’s Manual

ECOLAB SMPD Series Professional Satellite

Description

SM = Professional Satellite
SM-PD = Satellite with pre-diluted chemical
The satellite in the Chameleon range is a complete hygiene station that is connected to a booster or the main station. Therefore the satellite must be supplied with water in sufficient quantity, compressed air, detergent(s), and disinfectant. The station is then ready for hygiene duties. The change between rinse and foam on the first injector is manual.

To change to another injector/product the hose must be moved between the outlets.

Important: Do not use the water from the system for applications other than cleaning.

Using Hygiene Chemicals
The Professional satellite has been prepared to use Ecolab’s European palette of detergents and disinfectants.

Warning
Do not change the settings made or recommended by the supplier of hygiene chemicals.
A typical installation of the Professional series is shown in Fig. 1

• The main station (1)
• Mixing system (2)
• Satellite (3)

Detergents are supplied either from the User Pack System, which can be ordered and delivered as an accessory (Fig.2) or from separate standard cans (Fig.3). Supply is also available via a central chemical supply, either as a pre- diluted chemical supply (Fig. 8) or as a direct injection
(user guide no. 0617686).
SM-PD
The pre-diluted standard Satellite
SMI-PD1 is a Satellite based on SM
Chameleon satellite. On the left side, there are two separated pre-diluted chemical lines. The Satellite is prepared with two pre-diluted chemicals and one local foam chemical. The local chemical is available with the chameleon User Pack.

Satellites

SM11, SM21, SM22, SM32, SM33, SM0PD1, SM0PD2, SM1PD1, SM1PD2

1. Water inlet
2. Injector chemistry 1
3. Injector chemistry 2
4. Injector chemistry 3
5. Quick coupling with check tap
6.  Wall rack
7. Cover
8. Air regulator
9. Change-over switch, foam/rinse
10. Operation panel
11. Inlet pipe, pre-diluted chemistry 1
12. Inlet pipe, pre-diluted chemistry 2

Operating Diagrams according to ISO14617 Satellite SM

• A. Air supply.
• B. Ball valve.
• C. Check valve.
• COV. Change over the valve.
• D. Outlet.
• E. Inlet, Ecolab detergent.
• EJ. Ejector.
• F. Filter.
• HC. Hose connection.
• HV. Hydraulic valve.
• OF. Orifice.
• PR. Pressure regulator.
• W. Water inlet.

Maintenance

Besides the procedures described in item 4.3, the satellite is maintenance- free.
However, we recommend cleaning the satellite occasionally in connection with the cleaning of other equipment in the area. The satellite is maintenance- free.

Start

New system
In order to ensure a problem-free start-up of a new system the pipe the system must be flushed and bled: Bleeding the pipe system

1. Turn on the water supply to rinse and bleed the entire system.
   Open the tap furthest away until no air or dirt comes out. Then rinse and bleed the next tap and continue until the tap closest to you has been rinsed and bled.

2. Mount satellites.

3. Chemical supply lines are only to be bled by authorized personnel appointed by Ecolab.

Daily operation

Start

1. Check that water- and air supplies for the system are open. (see A, Fig.7, air). Activate central chemical supply if present.
2. Set the function that you want. Use the system referring to “User Guide” instructions.

Stop

1. Press “0” on the control panel to stop.

2. Close the water supply

3. Close the air supply(A, Fig. 7)

4. De-activate the chemical supply, and switch off closing valves if any.
   Note: It is important to shut off the water, air, and chemistry when the machine is left after use because:

   • If the air supply is open when the satellite is not in use, air may seep into the water pipe. If this is the case the system may have to
     be bled again.

   • The water separator, which is a part of the air regulator, is only to be emptied when the air is shut off.

   • If the water and the air supply is closed, but the outlet tap on the satellite is open, the chemical can be pumped out on the floor etc. This is only possible in connection with direct or pre-diluted chemical supply.
     It may be necessary to bleed the pipes and the satellite again after it has been closed for a longer period of time (holidays, and the like)

Rinsing the chemistry

IMPORTANT: The chemistry sup-ply must always be rinsed thoroughly after use.
The following does not concern units (satellites) with a central chemical supply. Rinsing of central supply lines is only to be carried out by Ecolab, or people appointed by Ecolab.
Remains of detergent or disinfectants can clog the injector so it needs to be rinsed or replaced. The following procedure will clean the injector for detergent and/or remains of disinfectants.

1. Remove User Pack, if any.
2. Hold the rinsing bottle with clean water tightly against the suction opening (with User Pack) or against the hose (without User Pack). Alternatively, you can place a User Pack with clean water in the holder or –without a User Pack – place the hose in a bucket of clean water.
3. Activate the hose handle until clean water comes out of the nozzle (approx. 30 seconds).

Troubleshooting

Too low or unstable pressure

Unsatisfactory foam quality

No foam creation

Recommended spare parts

The recommended spare parts are marked with * in the spare parts manual.

Specifications

The most important specifications are shown on the serial plates on the main station/satellite and pump, respectively.

Technical Data

Water| Unit.| SM| PD
Max. Operational pressure.| Mpa/bar| 4,0 / 40| 1,0/10
Consumption during rinsing.| L/min| 30* – 35|
Consumption during foaming| L/min| 10| 6
Min. supply pressure.| Mpa/bar| 1,2 / 12| 0,5 / 5
Max. supply pressure.| Mpa/bar| 4,0 / 40| 1,0 / 10
Min. supply.| L/min| 30| 6
Max. water temp.| °C| 70| 70
Pipe dimension inlet Ø| inch| 3/4″| 1/4″
Pipe dimension outlet Ø| inch| 1/2″| 1/2″
Compressed air
Min/Max air pressure.| Mpa/bar| 0,5 – 1,0 / 5 – 10| 0,5-1 / 5-10
Compressed air comsumption.| NL/min| 200| 200
Pipe dimension inlet Ø| mm| 6| 6
General
Dimensions H x W x D| mm| 330 x 403 x 215| 330 x 403 x 215
Weight| kg| 13| 13

Declaration of Conformity

We Nilfisk-ALTO, declare under our sole responsibility that the products SM, SP, to which this declaration relates, are in conformity
with these Council directives on the approximation of the laws of the EC member states:

• Function: Hygiene Station
• Model/Type: SM11+, SM21+, SM22+, SM32+, SM33+, SM0PD1+,
• SM0PD2+, SM1PD1+, SM1PD2+.
• SP21+, SP22+, SP32+, SP33+,
• SP21DI1+, SP21DI2+, SP22DI1+, SP22DI2+.
• Serial number: All
• Machinery Directive (2006/42/EC:2006-05-17).
• Standard used: EN 12100-1/A1:2009 and EN 12100-2/A1:2009

Technical file responsible:

• Flemming Asp
• Nilfisk-ALTO Food Division
• Blytaekkervej 2
• 9000 Aalborg, Denmark

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