TSI 7545 IAQ-Calc Indoor Air Quality Meter Owner’s Manual

IAQ-Calc™ Indoor Air Quality Meter
Model 7545
Operation and Service Manual
P/N 1980576, Rev. G April 2022

www.tsi.com

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Copyright®
TSI Incorporated / 2007­2022 / All rights reserved.
Address
TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No. 651-490-3824

LIMITATION OF WARRANTY AND LIABILITY (effective February 2016) Seller warrants the goods, excluding software, sold hereunder, under normal use and service as described in the operator’s manual, to be free from defects in workmanship and material for twenty-four (24) months, or the length of time specified in the operator’s manual, from the date of shipment to the customer. This warranty period is inclusive of any statutory warranty. This limited warranty is subject to the following exclusions:

a. Hot-wire or hot-film sensors used with research anemometers, and certain other components when indicated in specifications, are warranted for 90 days from the date of shipment;
b. Carbon monoxide (CO) Electro-chemical sensors are warranted for 12 months from the date of shipment.
c. Parts repaired or replaced as a result of repair services are warranted to be free from defects in workmanship and material, under normal use, for 90 days from the date of shipment;
d. Seller does not provide any warranty on finished goods manufactured by others or on any fuses, batteries or other consumable materials. Only the original manufacturer’s warranty applies;
e. This warranty does not cover calibration requirements, and seller warrants only that the instrument or product is properly calibrated at the time of its manufacture. Instruments returned for calibration are not covered by this warranty;
f. This warranty is VOID if the instrument is opened by anyone other than a factory authorized service center with the one exception where requirements set forth in the manual allow an operator to replace consumables or perform recommended cleaning;
g. This warranty is VOID if the product has been misused, neglected, subjected to accidental or intentional damage, or is not properly installed, maintained, or cleaned according to the requirements of the manual. Unless specifically authorized in a separate writing by Seller, Seller makes no warranty with respect to, and shall have no liability in connection with, goods which are incorporated into other products or equipment, or which are modified by any person other than Seller.

The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE LIMIT OF SELLER’S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE, SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS INTERRUPTION, OR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No Action, regardless of form, may be brought against Seller more than 12 months after a cause of action has accrued. The goods returned under warranty to Seller’s factory shall be at Buyer’s risk of loss, and will be returned, if at all, at Seller’s risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY AND LIABILITY, which contains the complete and exclusive limited warranty of Seller. This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or its terms waived, except by writing signed by an Officer of Seller.

Service Policy
Knowing that inoperative or defective instruments are as detrimental to TSI as they are to our customers, our service policy is designed to give prompt attention to any problems. If any malfunction is discovered, please contact your nearest sales office or representative, or call Customer Service department at 800-680-1220 (USA) or (1) 651-490-2860 (International).

Trademarks
TSI and TSI logo are registered trademarks of TSI Incorporated in the United States and may be protected under other country’s trademark registrations. LogDat2 is a trademark of TSI Incorporated.

Chapter 1 Unpacking and Parts Identification

Carefully unpack the instrument and accessories from the shipping container. Check the individual parts against the list of components below. If anything is missing or damaged, notify TSI® immediately.

1. Carrying case
2. Instrument
3. USB cable
4. CD-ROM with downloading software
5. Calibration collar
6. AC adapter

Chapter 2 Setting-up

Supplying Power to the Model 7545 IAQ-Calc Indoor Air Quality Meter

The Model 7545 can be powered in one of two ways: four size AA batteries or the optional AC adapter.

Installing the Batteries

Insert four AA batteries as indicated by the diagram located on the inside of the battery compartment. The Model 7545 is designed to operate with either alkaline or NiMH rechargeable batteries, although it will not recharge NiMH batteries. Battery life will be shorter if NiMH batteries are used. Carbon- zinc batteries are not recommended because of the danger of battery acid leakage.

Using the Optional AC Adapter

When using the AC adapter, the batteries (if installed) will be bypassed. Be sure to provide the correct voltage and frequency, which is marked on the back of the AC adapter. The AC adapter is not a battery charger.

Using the Probe

The sensing probe relies on the diffusion of air. For best results, try to keep the sensing probe surrounded by moving air. DO NOT breathe on the probe. Humans exhale CO2 levels exceeding 10,000 ppm and it may take time for the probe to re-stabilize. Use the probe holder to support the probe when in continuous data logging mode.

Connecting to a Computer

Use the USB Cable provided with the Model 7545 to connect the instrument to a computer for downloading stored data. For more information on how to download stored data see Chapter 3 section titled LogDat2™Downloading Software.

| CAUTION
---|---
This symbol is used to indicate that the data port of the Model 7545 IS NOT intended for connection to a public telecommunications network. Connect the USB data port only to another USB port.

Chapter 3 Operation

Keypad Functions

ON/OFF Key| Press to turn the Model 7545 on and off. During the power up sequence the display will show the following: Model Number, Serial Number and Software Revision.
---|---
Arrow ( ) Keys| Press to scroll through choices while setting a parameter. Pressing the keys simultaneously will lock the keypad to prevent unauthorized adjustments to the instruments. To unlock the keypad, press the keys simultaneously.
(Enter) Key| Press to accept a value or condition.
Arrow ( ) and Menu Soft Keys| Press arrow keys to change choices while setting a parameter. Press the Menu soft key to select the Menu selections, which are Display Setup, Settings, Barometric Pressure, Data Logging, Applications, and Calibration.

Common Terms

In this manual there are several terms that are used in different places. The following is a brief explanation of the meanings of those terms.

count) are calculated for each test ID. The maximum number of test IDs is 100.
Time Constant| The time constant is an averaging period. It is used to dampen the display. If you are experiencing fluctuating flows, a longer time constant will slow down those fluctuations. The display will update every second, but the displayed reading will be the average over the last time constant period. For example, if the time constant is 10 seconds, the display will update every second, but the displayed reading will be the average from the last 10 seconds. This is also referred to as a “moving average”.
Logging Interval| The logging interval is a frequency period that the instrument will log readings. For example, if the logging interval is set to 30 minutes, each sample will be the average of the last 30 minutes.

Menus

DISPLAY SETUP
Display setup menu is where you will setup the desired parameters to be displayed on the running screen. With a parameter highlighted you can then use the ON soft key to have it show up on the running screen or select the OFF soft key to turn off the parameter. Use PRIMARY soft key to have a parameter show up on the running screen in a larger display. Only one parameter can be selected as a primary, and up to 2 secondary parameters can be selected at one time.

SETTINGS
Settings menu is where you can set the general settings. These include Language, Beeper, Select Units, Time Constant, Contrast, Set Time, Set Date, Time Format, Date Format, Number Format, Backlight and Auto Off. Use the or soft keys to scroll through the settings for each option and use the key to accept settings.

BAROMETRIC PRESSURE
Barometric Pressure menu is where you set the barometric pressure, which can affect the CO2 measurement.

ZERO CO
Zero CO menu item sets the baseline (zero) reading for the CO sensor. Only zero the CO sensor in fresh air, where no CO is present, or with the probe connected to zero gas.

DATA LOGGING

Measurements
Measurements to be logged are independent of measurements on the display, and must therefore be selected under DATA LOGGING Measurements.

Log Mode/Log Settings

You can set Log Mode to Manual, Auto-save or Cont-key.

• Manual mode does not automatically save data, but instead prompts the user to save a sample.
• In Auto-save mode, the user manually takes samples that are automatically logged.
• In Cont-key mode, the user starts taking readings and logging by pressing the key. The instrument will continue taking measurements until the key is pressed again.
• Auto-save and Cont-Key modes have the following additional Log Settings:
  Mode| Log Settings
  ---|---
  Auto-save| Log Interval
  Cont-key| Log Interval
• Pressing the keys simultaneously will lock the keypad to prevent unauthorized adjustments to the instruments. To unlock the keypad, press the keys simultaneously.

Delete Data
Use this to delete all data, delete test or delete sample.

% Memory
This option displays the memory available. Delete All, under Delete Data, will clear memory and reset the memory available.

APPLICATIONS
You can choose % Outside Air in the Applications menu. After choosing this application, take measurements or enter data for each line.

LogDat2™ Downloading Software
The Model 7545 comes with special software called LogDat2TM Downloading Software, which is designed to provide you with maximum flexibility and power. To install this software on your computer, follow the instructions on the label of the LogDat2TM CD-ROM.

To download data from the Model 7545, connect the supplied computer interface USB cable to the Model 7545 and to a computer USB port. Then run the LogDat2TM downloading software. Within the LogDat2TM software, either select the tests to be downloaded or double-click on a test to open it.

Chapter 4 Maintenance

The Model 7545 requires very little maintenance to keep it performing well.

Recalibration

To maintain a high degree of accuracy in your measurements, we recommend that you return your Model 7545 to TSI® for annual recalibration. Please contact one of TSI’s offices or your local distributor to make service arrangements and to receive a Service Request number. To fill out an online “Service Request” form, visit TSI®’s website at tsi.com/service.

U.S. & International
TSI Incorporated
500 Cardigan Road
Shoreview MN 55126-3996
Tel: 800-680-1220 651-490-2860
Fax: 651-490-3824

The Model 7545 can also be recalibrated in the field using the CALIBRATION menu. These field adjustments are intended to make minor changes in calibration to match a user’s calibration standards. The field adjustment IS NOT intended as a complete calibration capability. For complete, multiple- point calibration and certification, the instrument must be returned to the factory.

Cases

If the instrument case or storage case needs cleaning, wipe it off with a soft cloth and isopropyl alcohol or a mild detergent. Never immerse the Model 7545. If the enclosure of the Model 7545 or the AC adapter becomes broken, it must be replaced immediately to prevent access to hazardous voltage.

Storage

Remove the batteries when storing the unit for more than one month to prevent damage due to battery leakage.

Chapter 5 Troubleshooting

Table 5-1 lists the symptoms, possible causes, and recommended solutions for common problems encountered with the Model 7545. If your symptom is not listed, or if none of the solutions solves your problem, please contact TSI® Incorporated.

Table 5-1: Troubleshooting the Model 7545

Shade the probe while taking samples.
High CO2 levels| Breathing on probe| Shield probe from breath and allow instrument to re-stabilize.
No response to keypad| Keypad locked out| Unlock keypad by pressing keys simultaneously.
Instrument Error message appears| Memory is full| Download data if desired, then DELETE ALL memory.
Fault in instrument| Factory service required on instrument.

WARNING!
Remove the probe from excessive temperature immediately: excessive heat can damage the sensor. Operating temperature limits can be found in Appendix A, Specifications.

Appendix A Specifications

Specifications are subject to change without notice.

CO2:
Range: 0 to 5000 ppm
Accuracy1:  ±3% of reading or ±50 ppm, whichever is greater
Resolution:  1 ppm
Sensor type: Non-Dispersive Infrared (NDIR)

CO Sensor:
Range: 0 to 500 ppm
Accuracy: ±3% of reading or ±3 ppm, whichever is greater [add ±0.28%/F (±0.5%/C) away from calibration temperature] Resolution: 0.1 ppm
Response time: <60 seconds to 90% of final value.
Sensor type: Electro-chemical

Temperature:
Range: 32 to 140F (0 to 60C)
Accuracy2: ±1.0F (±0.6C)
Resolution: 0.1F (0.1C)
Response time: 30 seconds (90% of final value, air velocity at 2 m/s)
Display units: F or C (user selectable)
Type: Thermistor

Humidity:
Range: 5 to 95% RH
Accuracy3: ±3.0% RH (includes ±1% hysteresis)
Resolution: 0.1% RH
Response time: 20 seconds (for 63% of final value)
Sensor type: Thin-film capacitive

Instrument Temperature Range:
Operating (Electronics): 40 to 113°F (5 to 45°C)
Storage: -4 to 140°F (-20 to 60°C)

Instrument Operating Conditions:
Altitude up to 4000 meters
Relative humidity up to 80% RH, non-condensing
Pollution degree 1 in accordance with IEC 664
Transient over voltage category II

Data Storage Capabilities:
Range: 26,900 data points with key (4) measured parameters enabled

Logging Interval:
Intervals: 1 second up to 1 hour (user selectable)

Time Constant:
Intervals: 1 sec, 5 sec, 10 sec, 20 sec, 30 sec (user selectable)

External Meter Dimensions: 3.3 in. 7.0 in. 1.8 in. (8.4 cm 17.8 cm 4.4 cm)

Meter Probe Dimensions:
Probe length: 7.0 in. (17.8 cm)
Probe diameter of tip: 0.75 in. (1.9 cm)

Meter Weight:
Weight with batteries: 0.6 lbs (0.27 kg)

Power Requirements: Four AA-size batteries (included) or AC adapter (optional) 9 VDC, 300 mA, 4-18 watts (input voltage and frequency vary depending on which adapter is used)

1. Add ±0.2%/°F (±0.2%/°C) away from calibration temperature.
2. At 77°F (25°C). Add uncertainty of ±0.2%/°F (±0.2%/°C) away from calibrated temperature
3. At 77°F (25°C). Add uncertainty of ±0.03% RH/°F (±0.03% RH/°C) away from calibrated temperature.

Notes
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TSI Incorporated ­ Visit our website www.tsi.com for more information.

Knowledge Beyond Measure.

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P/N 1980576 Rev G (US)
©2022 TSI Incorporated
Printed in U.S.A.

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