KIMO 9519 20V Cordless Recipro Saw Instruction Manual

9519 20V Cordless Recipro Saw
Instruction Manual

MODEL 9519 20V CORDLESS RECIPRO SAW
www.kimotool.com
If you have questions or comments, contact us at service@kimotools.com

SAVE THIS INSTRUCTIONAL MANUAL FOR FUTURE REFERENCE.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
NOTE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

GENERAL SAFETY RULES

WORK AREA SAFETY

• Keep your work area clean and well lit Cluttered benches and dark areas invite accidents.
• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
• Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

ELECTRICAL SAFETY

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• The charger’s power plug must match the outlet. Never modify the plug or plug the tool into outlets that do not match the plug.
• Avoid contact with grounded elements such as metal tables, pipes, ranges or refrigerators. Contact with these elements can put you at risk of electrical shock.
• Always inspect electrical cord for damage before and after use. A damaged cord can cause electrical shock.
• If the user must use the tool in damp conditions, use a ground fault circuit interrupter (GFCI).

PERSONAL SAFETY

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tools while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents often cover moving parts and should also be avoided.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
• Avoid accidental starting. Be sure the switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
• Avoid prolonged use. The tool’s repetitive motion and vibration can cause harm to your hands or arms. The user can use gloves for extra cushion, take frequent breaks and limits daily use to prevent this issue.
• Never place hands or any other body parts close to the shoe of the tool. The tool could result in death or serious personal injury.
• For overhead work, wear safety helmet and eyes protector.

POWER TOOL USE AND CARE

• Know this tool. Read this manual carefully, and learn its applications and limitations, as well as the specific potential hazards related to this tool.
• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
• Always have a firm footing and grip on the tool to counteract any force that may be enacted during the operation of the tool.
• Practice safe working practices ad ensure all relevant legal requirements are being followed when using this tool.
• Never point the tool at the user or others in the work area. This could cause serious injury.
• Never use this tool in a manner that could cause a saw blade to be directed toward anything other than the workpiece
• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
• Do not use the tool if the switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges, are less likely to bind and are easier to control.
• Check for misalignment or binding of moving pads, break-age of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
• Before making adjustments, changing accessories, or storing the tool, please disconnect the tool from the battery. This will reduce the risk of injury from the power tool.
• Maintain the tool with care. A properly maintained tool will function more smoothly and prevent binding, making it easier to use.
• Check the operation of the tool before use. Do not use the tool if the workpiece contact mechanism is not working correctly as accidental driving of a fastener may occur.
• Do not use the tool if the trigger does not actuate properly. Any tool that cannot be controlled with the trigger is dangerous and must be repaired.
• Do not drop or throw this tool. Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dripped or thrown, examine the tool closely for bent, cracked, or broken parts. STOP and repair before using or serious injury could occur.

BATTERY USE AND CARE

• Only use batteries that are recommended for this tool by the manufacturer. Using any other battery may cause a risk of injury or fire.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause an explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
• Before cleaning the charger, make sure to unplug it from any power source. This will reduce the risk of an electrical shock.

TOOL SERVICE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
• Tool service must only be performed by qualified repair personnel.

ADDITIONAL SAFETY RULES FOR OPERATION

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
• Keep hands away from moving parts. Never place your hands near the cutting area.
• Do not operate this tool for long periods of time. Vibration caused by hammer action may be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by taking frequent rest periods.
• Do not carry the tool from place to place while holding the trigger. An accidental discharge could result.
• Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.

WARNING! If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so may result in serious personal injury. Please contact us for the missing parts.
IMPORTANT SAFETY FOR ALL BATTERY PACKS
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust Inserting or removing the battery pack from the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. Do not modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal
• Charge the battery packs only in the designated KIMO
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104 ° F (40 ° C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.

NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.
WARNING! Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert it into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.
WARNING! Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery packs in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools, and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibits transporting batteries in commerce or on airplanes (e.g., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

SPECIFIC SAFETY FOR LITHIUM-ION

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
• If battery contents come into contact with the skin, immed­ -lately wash the area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation If medical attention is needed, the battery electrolyte is com­-posed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

WARNING! Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

IMPORTANT SAFETY FOR ALL BATTERY CHARGERS

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging KIMO rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire. electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Race the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Contact us
• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

WARNING! Shock hazard. Do not allow any liquid to get inside the charger. Electric shock may result.
CAUTION! Burn hazard. To reduce the risk of injury, charge only KIMO rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
CAUTION! Burn hazard. To reduce the risk of injury, charge only KIMO rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.
WARNING! Never modify the power tool or any part of it. Damage or personal injury could result.

COMPONENTS AND SPECIFICATIONS

A. Lock-off Button
B. Trigger
C. Power Indicator
D. Battery Release Button
I . Clamping Claw
E. Hand Grip
F. Clamping Claw Release
G. Shoe
H. Blade Clamp Lever

SPECIFIC INSTRUCTIONS

Installing and Removing the Battery Pack from the Tool
NOTE: For best results, make sure your battery pack is fully charged.
NOTE: Operating temperature of this tool is 19 ° to 104 °F (-7 ° to +40 °C). Using the tool outside of this temperature range will decrease the life of the tool.
To install the battery pack (CD) into the tool handle, align the battery pack with the rails inside the tool handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.
To remove the battery pack from the tool , press the release button ((2)) and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.

Blade Installation

WARNING! Lock the trigger switch and disconnect the battery pack from the tool before any adjustments, changing accessories, servicing, or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
WARNING! Only use saws/blades that are recommended for use with this tool by the manufacturer. Saws or blades not identified for use with this tool by the tool’s manufacturer could result in a risk to persons or tool damage when used in this tool.
WARNING! Keep the tool pointed away from yourself and others when loading saws or blades. Failure to do so could result in serious personal injury.
WARNING! Never load saws or blades with the workpiece contact or trigger activated. Doing so may result in possible serious personal injury.
WARNING! Blade breakage may occur if the blade does not extend past the shoe and the workpiece during the cut. Increased risk of personal injury, as well as damage to the shoe and workpiece, may result.
TO INSTALL BLADE INTO THE SAW

1. Rotate the blade clamp lever in the direction counter-clockwise to release the position;
   

2. Insert the blade into the clamp as far as it will go;
   

3. Release the clamp lever to fix the blade.
   CAUTION! If you do not insert the recipro saw blade deep enough, the recipro saw blade may be ejected unexpectedly during operation. This can be extremely dangerous.

TO REMOVE BLADE FROM SAW

1. Rotate the blade clamp lever in the direction clockwise;
2. Remove the blade.
   

CAUTION! Do not touch the blade immediately after use. Contact with the blade may result in personal injury.
CAUTION! Keep hands and fingers away from the lever during the switching operation. Failure to do so may cause personal injuries.
Fitting the Clamping Claw
Warning! Ensure the battery is disconnected from the tool before performing any of the following operations.
The clamping jaw allows branches to be gripped, providing cutting unsupported branches easier. When cutting wider branches or timber, the clamping jaw can be removed and the garden saw can be used as a standard reciprocating saw.
TO INSTALL CLAW INTO SAW

1. Align the upper tab of the clamping claw with the hole in the saw housing;
   

2. Press and hold the clamping claw release into the unlock position.

3. Push the clamping claw tab into the hole in the housing and release the clamping jaw release.
   

TO REMOVE CLAW INTO SAW

1. Press and hold the clamping claw release into the unlock position.

2. Pull the clamping claw away from the saw body.

Operation

WARNING! Always wear eye protection while operating this power tool.
CAUTION! Exercise extra caution when cutting toward the operator. Always hold the saw firmly with both hands while cutting.
Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping. Place blade lightly against the workpiece to be cut, turn on the motor and allow it to obtain maximum speed before applying pressure. Whenever possible, the saw shoe MUST BE held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage. Any cut which puts pressure on the blade such as angle or scroll cuts increases the potential for vibration, kickback, and blade breakage.
CAUTION! Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branches and debris ahead of time.
WARNING! Inspect the worksite for hidden gas pipes, water pipes, or electrical wires before making blind of plunge cuts. Failure to do so may result in explosion, property damage, electric shock, and/or serious personal injury.
SWITCHING THE SAW ON AND   OFF

1. Push the safety lock-off button in from either side of the tool and then squeeze the variable speed trigger to start the garden saw.
   

2. Release the variable speed trigger to stop the garden saw.
   

CUTTING WITH THE CLAMPING CLAW

1. Ensure the blade and the clamping claw is secured correctly and hold the saw firmly.
   

2. Place the branch in between the clamping claws and then lower to perform the cut.
   

FLUSH-TO CUTTING
The compact design of the saw motor housing and spindle housing permits extremely close cutting to floors, corners, and other confined areas.
POCKET/PLUNGE CUTTING
The initial step in pocket cutting is to measure the surface area to be cut and mark clearly with a pencil, chalk or scriber. Use the appropriate blade for the application. The blade should be longer than 3-1/2″ and should extend past the shoe and the thickness of the workpiece during the cut.
Step1: Insert the blade in the blade clamp.
Step2: Tip the saw backward until the back edge of the shoe is resting on the work surface and the blade clears the work surface. Then, switch the motor on.
ROCK TOOL UP TO NORMAL CUTTING POSITION AFTER BLADE HAS CUT THROUGH MATERIAL
METAL CUTTING This unit has different metal cutting capacities depending on the types of blade used and the metal to be cut. Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials. In thin gauge sheet metals, it is best to clamp wood to both sides of the sheet. This will ensure a clean cut without excess vibration or tearing of metal. Always remember not to force cutting the blade as this reduces blade life and causes costly blade breakage.
NOTE: Generally, we recommend spreading a thin film of oil or another lubricant along the line ahead of the saw cut for easier operation and longer blade life.
Charging Procedure
KIMO chargers are designed to charge KIMO battery packs in 40 to 60 minutes depending on the pack being charged.
To charge the battery:

1. Insert/Slide the battery pack into the charger as shown below.
2. Plug the charger into an appropriate outlet after inserting the battery pack.

Recharge discharged batteries as soon as possible after use or battery life may be greatly diminished. for the longest battery life, do not discharge batteries fully. It is recommended that the batteries be recharged after each use.
NOTE: Battery packs for this tool are shipped in a low charge condition to prevent possible problems. NOTE: A battery that is new or has not been used for a longer period does not develop its full capacity until after approx. 5 charge/discharge cycles.
LED Light Indicator
LED Functions of power tool and charger, LED will be on to indicate the status of the power tool and charger:
Power Tool:

Charger:

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE

1. If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns, and even an explosion.
2. Do not short the battery cartridge: (1) Do not touch the terminals with any conductive material. (2) Avoid storing the battery cartridge in a container with other metal objects such as nails, coins, etc. (3) Do not expose the battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible burns, and even a breakdown.
3. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
4. Be careful not to drop or strike the battery.
5. Follow your local regulations relating to the disposal of batteries.

MAINTENACE

WARNING! Any time inspection, maintenance, and cleaning are done be sure to remove battery from the tool and empty all fasteners from the magazine.
Charger:

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device.
• To assure product SAFETY and RELIABILITY, repairs, maintenance, and adjustment (including brush inspection and replacement) should be performed by a KIMO factory service center.

WARNING! Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
WARNING! Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Lubrication
Your tool was properly lubricated before leaving the factory. In two or six months, depending on use, lubricate your tool again. Tools used constantly on production jobs will need relubrication more often Also, tools out of service for long periods should be relubricated before being put back to work.

WARRANTY

Every KIMO power tool is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, KIMO will replace any part on an electric power tool that is defective in material or workmanship for a period of 2 years after the date of purchase unless otherwise noted. This warranty does not apply to damage from repairs made or attempted by anyone other than KIMO, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and service to achieve the best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, and driver blades.
Warranty Registration is not necessary to obtain the applicable warranty on a KIMO power tool product.
This warranty applies to products sold in the U.S.A. only.

EXTENDED WARRANTY REGISTRATION

Dear Customer,
Thank you very much for choosing KIMO. At KIMO, customer satisfaction is our highest priority. In order to provide the best services, we would like to offer you an extra 6-month limited warranty. Below is the free registration process.
To register our extended warranty for your KIMO product, please send your name, your email, AND your Amazon order number to Service@kimotools.com Our customer services representative will help you register within 24 hours.

Disclaimer: This policy is at the manufactory’s discretion.
Best Regards,
KIMO Customer Support
Service@kimotools.com

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>