EVERYDAY ELECTRIC Exploit 2.0 Electric Bike Instruction Manual

EVERYDAY ELECTRIC Exploit 2.0 Electric Bike INTRODUCTION

If there is one thing we could all agree on, it’s that riding a bike should be fun. Not painful. Not work. Not something to be thought of with a deep sigh and a “well, if I HAVE to” grumble. Fun, like when you were a kid and getting on your bike meant you were free from the risk of getting asked to do the chores or your homework.
And now, thanks to technology, we are able to offer you an even easier way to ride. Your e-bike is powered by 36v lithium-ion battery that drives a 250w rear hub motor, assisting each pedal stroke with 5 different levels of pedal assist. Remember that hill near your house that you avoid because you hate the feeling of walking your bike up it? Go show it who’s boss!
We’re going to help you track down the fun you forgot you had on a bike, from way back when. It’s been lost for way too long.

MANUAL SECTIONS

1. Getting to Know Your New E-bike
2. Assembly
3. Battery Charging
4. LCD Display Controls
5. Care and Maintenance
6. Warnings and Safe Usage Instructions
7. Warranty

To register your Everyday E-Bike, please visit us at www.everydaybicycles.ca and register in the support page. You can find your unique serial number laser engraved on the rear hub of the bicycle.

GETTING TO KNOW YOUR E-BIKE

The LCD display is Waterproof IPX6-rated, which means that it will repel a significant, sustained rainstorm without any issues.

SMS SERVICE HOURS / HORAIRE DE SERVICE DE SMS
9am-4pm EST Monday to Friday: Access service manuals and other documents at www.everydaybicycles.ca
9 h à 16 h HNE, du lundi au vendredi : Accès aux manuels d’entretien et autres documents www.everydaybicycles.ca
Toll Free: 855.249.1471 / service@everydaybicycles.com
Tel: 416.479.0917 / Fax: 416.479.0841

ASSEMBLY

There are 5 main assembly steps to getting your new Everyday e-bike built up and ready to safely ride. All of these are covered in detail in the following sections, but in general, you need to attach the handlebars, insert the front wheel into the fork and attach the front disc brake caliper, and then attach the pedals and saddle with seat post assembly.
If you have any concerns about any of these steps, or have any questions, please contact us at service@everydaybicycles.com or at
855-249-1471.

ATTACHING THE HANDLEBAR

Rotate the stem so that its facing frontwards (Fig. 1).

Using the supplied Allen key, unscrew the 4 stem faceplate bolts that are shipped inserted into the stem faceplate, and remove the faceplate. Using the knurling on the handlebar as a guide to making sure it is centred, place the handlebar into the handlebar stem, and lightly screw the 4 bolts into the faceplate.

To start, insert the bottom right screw first, and then the top left bolt. Next, insert the bottom left bolt, and then the top right bolt last.

Continue to tighten the bolts in this order (bottom right, top left, bottom left, top right) a little bit at a time, so that all of the screws are tightened evenly (fig. 2). This is very important to ensure that no bolt is accidentally over tightened, which can result in the threads of the stem stripping unexpectedly.

The LCD ships connected, but in case a wire comes loose, connect all of the wires accord-ing to colour (Fig. 3).

INSERTING THE FRONT WHEEL ASSEMBLY

First, locate the Front Wheel Quick Release Axle, which is shipped with the tools in a separate box. Remove the axle nut and the corresponding spring, placing them near the bike so that you can reach them in the next step (Fig 4).

With the Quick Release Lever open (Fig. 5), insert the Front Wheel Assembly into the wheel mounts at the bottom of the fork and slide the Quick Release Axle through the hub of the wheel (Fig. 6), placing the spring and the axle nut onto the open end of the axle rod (Fig. 7). Tighten the axle nut, and close the Quick Release Lever so that there is sufficient tension to hold the wheel in place. Spin the wheel to make sure that its centred, and ensure that the front axle is secure.

Please contact our Customer Service team if you are having trouble with anything related to attaching the Front Wheel.

ATTACHING THE DISC BRAKE CALIPER

The Disc Brake Caliper is shipped pre-attached to the brake cable, so it only needs to be attached to the front fork caliper mounting bosses (Fig. 8).

Using the supplied tool, loosely attach the top bolt of the Caliper Assembly and guide the assembly onto the Disc Brake Rotor. Loosely tighten the bottom bolt, and then alternate tightening each of the bolts a half turn. The Disc Brake should be spinning through the Disc Brake Caliper smoothly and not binding.

Take care not to squeeze the front brake lever while the disc brake is not inserted into the disc brake caliper, or the brake pads could seize together.

NOTE: Your Everyday bicycle has been factory-adjusted before shipping so that you have the best possible experience right out of the box. However, there will be a break-in period where the brake and derailleur cables will stretch and need to be adjusted. This is a completely normal and expected part of bicycle maintenance and can be easily resolved with adjustments. The easiest adjustment to take up slack from stretched cable is to rotate the barrel adjuster at the brake levers (Fig. 11) or at the rear derailleur (Fig. 12). For more significant adjustments, feel free to contact our Customer Service team at any time. There are also many online resources that can help, or please visit your local bike shop for a bicycle tune-up service, which should be performed annually.

Visit our Everyday Bicycles YouTube channel for technical support videos, product reviews and assembly instructions

ATTACHING THE PEDALS

Each pedal is labelled either Left or Right, and has either a L or R stamped into the end of the pedal axle (Fig. 13).

When you are seated on your bicycle, the left side of the bike is also your left side. The left is also referred to as the “non-drive side”, since the crank assembly and drivetrain are on the right side of the bike (the “drive side”). The Left and Right pedals can ONLY be installed on the correct side of the bike, so it is very important to make sure that you have the appropriate pedals for the correct side of the bike.
To start, insert the pedal into the crank arm, and start to tighten the threads towards the front of the bicycle. Hand tightens the pedal first to ensure that its correctly threaded, and going into the crank arm smoothly. To finish tightening the pedal, use the supplied pedal wrench, and apply an appro-priate amount of tension so that they pedal is fully tightened (Fig. 14). Repeat this process for the other side of the bicycle.

ATTACHING THE SADDLE

The saddle and seat post are shipped attached. Take the entire assembly, and insert the seat post into the seat tube of the bicycle. Adjust the height of the saddle to your riding comfort, and tighten the Quick Release Saddle Lever (Fig. 15).

NOTE: The seat post has a “Minimum Insertion Mark” stamped onto it, which is shown by the knurling on the tube. These marks must always be BELOW the top of the seat tube of the bicycle frame. If the bicycle is ridden with these marks above the seat tube, the seat post can unexpectedly bend or break due to the leverage being placed on it by the weight of the rider. Failure to insert the seat tube properly into the frame can cause injury and/or damage to the bicycle frame and components.

SAFETY CHECK: Before each ride, please check to make sure that all of the key components of your bicycle are in good working order, and that all of the axle nuts and quick release clamps are properly tightened. Check to make sure that your tire pressure is sufficient, and that all of your display wires are plugged in and working. Check to ensure that your braking system is functioning properly and that your disc brakes are running smoothly through the caliper. If you have any questions about your bicycle function, please contact our Customer Service team at any time.
www.everydaybicycles.ca

BATTERY CHARGING

The rechargeable lithium-ion battery on your Everyday e-bike is located in the downtube of the frame. Before you ride your bike, the battery needs to be fully charged for 12 hours. For the first three charge cycles (after you have used the bike enough to drain the battery to less than 25%), charge it for 12 hours even if the battery is showing charged. After the first three charge cycles, just charge it to full when the battery is less than 25%, which will be shown when the light on the charger is green (probably 4-6 hours). This will help to maintain the long-term life of the battery. The charging port is located on the left side of the frame, near the bottom bracket (Fig. 16). For every charge after the first three, only charge your battery until it’s fully charged (charger light turns from red to green). Do not leave it charging overnight. Only use the supplied charger to charge your battery (Fig. 17).

To charge the battery:

1. Plug one end of the power cord into a grounded AC outlet, and then plug the smaller end into the bicycle charging port (Fig. 18).
2. While charging, the light on the charger will be RED.
3. When fully charged, the light on the charger will be GREEN.

NOTE: always plug the charger into the wall BEFORE attaching the bicycle end to the bicycle charging port. If the bicycle is plugged into the charger without power present, the charger will show green, even though the battery is not charged.
Please follow these battery safety guidelines:

• Always charge your battery when the bicycle display shows Low Battery.
• Do not overcharge your battery, and do not leave your battery charging overnight.
• Do not use your bicycle if the battery is leaking, overheating, or is emitting a strange odor. Call our Customer Service team immediately.
• If the battery is leaking, do not touch any leaking materials, as the battery contains dangerous substances.
• Do not open the battery and do not insert anything into the battery.
• Only use the supplied charger for this battery. Using another charger can cause serious damage or fire.
• Do not use this battery if it has been over-discharged. Call our Customer Service team immediately.
• Do not turn on the bicycle while it is charging.

LCD DISPLAY CONTROLS

TURNING THE BIKE ON AND OFF
To turn the LCD display on, press and hold the Power Button  To turn it off, hold the Power Button for several seconds (Fig. 19). If you do not turn off the bike, it will shut off automatically after 10 minutes. If the LCD Display does not turn on, check that the battery is charged and the LCD Display is fully connected. If you have any concerns about any of these steps, or have any questions, please contact us at
service@everydaybicycles.com or at
855-249-1471.
HOW TO USE THE BIKE CONTROLS
Be cautious as you become accustomed to your Everyday e-bike. There are 5 levels of Pedal Assist. The Pedal Assist should be set at 0 when you’re first getting on the bike.
SETTINGS
Turn your Everyday e-bike on by pressing the Power button To access the settings menu, press and hold the Up (+) and Down (-) buttons simultaneously for three seconds. Then press the Power button to scroll through the settings.

1. Backlight Brightness (P01): use the Up (+) and Down (-) buttons to choose a value between 0-9. Default is 8. Press the Power button (icon) to move to the next screen.
2. Imperial/Metric (P02): use the Up (+) and Down (-) buttons to choose a value. 0 is KM, 1 in MI. Default is KM. Press the Power button to move to the next screen.
3. Voltage (P03): use the Up (+) and Down (-) buttons to choose a value between 24, 36, 48, and 60. Default is 36V. Press the Power button to move to the next screen.
4. Auto Shut Off (P04): use the Up (+) and Down (-) buttons to choose a value between 0-255. Default is 10. Press the Power button to move to the next screen.
5. Wheel Diameter (P08): use the Up (+) and Down (-) buttons to choose a value between 10-500. Default is 275. Press the Power button to move to the next screen.
6. Pedal Assist Level (P10): use the Up (+) and Down (-) buttons to choose a value between 0-255. Default is 255. Press the Power button to move to the next screen.

To exit the settings menu, press and hold the Up (+) and Down (-) buttons simultaneously for three seconds.

GEARS
The Exploit is a 21-speed e-bike. There are 3 gears in the front and 7 in the rear. Change gears by using the Shifters on the handlebar. Only shift gears when pedaling. These gears do not require battery power, and if the battery runs out, you can still use these gears.

PEDAL-ASSIST
The Pedal Assist mode was designed to make riding an e-bike mimic the natural motion you are used to feeling when riding a bicycle. As you pedal your bike, a sensor is activated, which in turn generates power from the motor. The power is activated only when you pedal and the amount of power is determined by the pedal assist level that you choose. The Pedal Assist mode (from 1-5) provides power and propels the bike as you pedal. A low Pedal Assist level will require effort from you to pedal. The higher the level, the less effort is required by the rider to move the bike forward. To increase the Pedal Assist, press the Up (+) button. To decrease the Pedal Assist, press the Down (-) button. Always start off slowly and gradually increase your level. Make sure your speed is appropriate to riding conditions (weather, road surface, traffic/pedestrians, etc.). Level 0 will not use Pedal Assist.

SPEEDOMETER
You can cycle through the main display options by pressing the Power button . The options are Trip (TRIP), Total Distance (ODO), and Fault Monitor-ing (E00).

To reset the TRIP reading, tap the Power button quickly.

WALK MODE
The Walk Mode will provide a small amount of power to the hub motor to allow you to walk alongside the bike without needing to push it. Stand at the side of the bike with both hands on the handlebars and make sure the way in front of you is clear. Press and hold the Down (-) button to enable Walk Mode. Release the Down (-) button to exit Walk Mode.

TURNING ON THE FRONT LED HEADLIGHT
AND REAR LED LIGHT
Front LED Headlight: Press and hold the Up (+) button to turn on the Front LED Headlight and the LCD Display Backlight. When the Front LED Headlight and LCD Display Backlight are on, you will see a headlight symbol on the LCD Display. The Rear LED Light is powered by separate, removable batteries, and must be turned on and off manually. The Front LED Headlight and LCD Backlight are connected to the battery of the bike.

BATTERY INDICATOR
The battery charge level is indicated by the bars at the top of the control screen. When all the bars are lit up the battery is fully charged. As the battery is drained, the bars will disappear going to the left, until there is only 1 bar left. Battery capacity percentages are shown in the chart on the next page.
NOTE : If the battery is completely drained, the bicycle can still be used as a normal bicycle until it can be charged again.

Battery capacity (C) percentage, icon, and voltage chart (allow error ±0.5V)

ERROR CODES
If there is an error with the function of the bike an error message will be displayed on the LCD Display along with an error code. See the table below for error code definitions. Note: The motor and pedal assist will not run if there is an error code, but you can still ride the bicycle like normal using the bicycle gears.

E01

| Display not receiving data from the controller, or received the wrong data| Check wiring for loose or broken connection

E02

| Controller not receiving data from the display or received the wrong data| Check wiring for loose or broken connection
E03| Controller failure| Check for power to the Controller
E04| Motor failure| Check for power to the Motor
E05| No power to motor| Check wiring for loose or broken connection
E06| Throttle failure| Confirm connection to Battery and Ground wire
E07| Electric brake switch failure| Check wiring for loose or broken connection
E08| Sensor not receiving data| Check wiring for loose or broken connection
E09| Motor voltage limited| Check battery level, and charge. If battery will not charge, contact Everyday Bicycles

If you have any concerns about any of these steps, or have any questions, please contact us at service@everydaybicycles.com or at
855-249-1471.

CARE AND MAINTENANCE

DRIVING RANGE
The average range of the bicycle is 40+ km. However, a lot of factors will affect how far you can go per charge:

Driving surface: A smooth, flat surface will increase driving distance.

• Weight: More weight means less distance.
• Ambient temperature: Please ride and store the bicycle under recommended temperature, which will increase its longevity and driving distance.
• Maintenance: Timely battery charging and maintenance will increase driving distance.
• Speed and driving style: Maintaining a moderate speed will increase distance. Frequent starting and stopping, acceleration, and deceleration will reduce it.

SPEED LIMIT
The top assisted speed of the bicycle is set at 32 km/h to obey Canadian regulations.
WEIGHT LIMIT
The maximum load is 300 lbs. Going above the maximum weight limit can cause injury or damage the bicycle.
CLEANING YOUR E-BIKE
To clean the bicycle carefully wipe with a damp cloth, then dry with a dry cloth. Do not use water to clean the bicycle, as the electrical and electronic systems may get wet, resulting in personal injury or malfunction of the bicycle. Lube the chain every so often to keep it smooth.
BATTERY

• Keep the bike away from fire and excessive heat.
• To avoid damage to the battery, never subject the bicycle to intense physical shock, severe vibration, or impact.
• Protect the bike from water or moisture.
• Never disassemble the bike or its battery.
• If you have any concerns about any of these steps, or have any questions, please contact us at service@everydaybicycles.com or at 855-249-1471.

WARNINGS AND SAFE USAGE INSTRUCTIONS

STORAGE

• If you plan on storing the bicycle for a substantial period of time, please make sure you fully charge the battery before storing it. The battery should be fully charged once a month after this.
• To protect against dust, cover your bike
• Store your bike indoors, in a dry place, and at a suitable temperature.
• You should bring your bike into a warm environment (above 10 degrees Celsius) for charging.
• Do not leave your bike plugged into the charger for long periods of time.

SAFETY WARNINGS
Here are some useful tips to make sure you always have a safe ride:

• Children, the elderly, and pregnant women should not use the Exploit.
• Do not ride after drinking or taking prescription medication.
• Do not carry items when riding.
• Prior to each ride, inspect each part of your bike to ensure it has been maintained correctly and is functioning properly.
• Always give way to pedestrians.
• Always comply with local traffic laws and regulations. Remember, your bike is a motor vehicle, and is treated as such by local law enforcement. You can and will be arrested for drunk driving. Many cities have restrictions on where you can drive motor vehicles, as well as additional restrictions on driving non-au-tomobiles on streets and highways.
• Be alert to things in front and far away from you.
• Make sure your feet are always placed securely on the pedals.
• The Exploit cannot be ridden by two or more people. Only one person can ride at a time.
• When you ride your bike along with other cyclists, always keep a safe distance to avoid a collision.
• When turning, be sure to maintain your balance.
• Do not allow distractions when riding, such as answering the phone or engaging in any other activities.
• Avoid riding in the rain or on smooth surfaces such as snow or ice.
• Do not ride on roads with obstacles (such as litter, small stones, etc.).
• Avoid riding in narrow spaces or on steep slopes.
• Avoid riding around flammable gas, steam, liquid, or dust that could cause a fire.
• Never operate the product barefooted and keep shoelaces tied.
• Riding with improperly adjusted brakes is dangerous and can result in serious injury or death.
• Applying brakes too hard or too suddenly can lock up a wheel, which could cause you to lose control and fall. Sudden or excessive application of the front brake may pitch the rider over the handlebars, which may result in injury or death.

MODIFICATIONS
Do not attempt to disassemble, modify, repair, or replace the bicycle or any components of the unit. This will void any warranty and can lead to malfunctions that may cause injury.

ADDITIONAL OPERATION CAUTIONS
Do not lift this electric bicycle off the ground while it is in operation and the wheels are in motion. This can result in freely spinning wheels, which may cause injury to yourself or others nearby. Do not jump on or off the bicycle, and do not jump while using it. Always keep your feet firmly planted on the pedals while in operation. Always check battery charge before using.

WARRANTY

LIMITED 1 YEAR
WARRANTY SERVICE QUALIFICATION
To qualify for warranty service, you must present a copy of the sale receipt from an approved retail partner. If this product is used for commercial or rental use, the warranty is voided.

OWNERS WARRANTY RESPONSIBILITY
As the owner, you are responsible for the proper maintenance and care of this bicycle. You may be denied warranty coverage solely due to your failure to ensure the performance of all scheduled maintenance. As the owner, you should be aware that you may be denied warranty cover-age if we have determined that the component failure was a result of abuse, neglect, improper maintenance or unapproved modifications. If you have questions about your warranty, please email our Customer Service team at service@everydaybicycles.com or call us at 855-249-1471.

LIMITATIONS OF LIABILITY

• This Limited 1 Year Warranty is non-transferable after the product’s initial sale
• No unapproved modifications can be made to the product, its performance, or otherwise, in order for this Limited 1 Year Warranty to remain in effect.
• No reimbursement is provided for towing, loss of time, loss of use, inconvenience, or incidental or consequential damages.
• The warranty is void if weather-related water damage is determined. The owner is responsible for storage and protection from the weather.
• Everyday Bicycles makes no warranty with respect to products or trade accessories not produced by Everyday Bicycles, including, but not limited to, motors, tires, wheels, and batteries, such products or trade accessories, such items being subject to the original manufacturer’s warranty, if any.
• This Limited 1 Year Warranty does not cover minor surface blemishes, rips, tears, or other cosmetic damages due to normal use, or other intentional or unintentional damage to the product.
• This Limited 1 Year Warranty will not cover any damage which results from the application of improper cleaners, solvents or chemicals to the product, water damage, smoke or soot, or exposure to the saltwater, sea breeze, or salt.
• This Limited 1 Year Warranty will not cover any damage which results from aging, such as fading of paint, deterioration of plated surfaces, deterioration of rubber or plastics, or rusting.
• This Limited 1 Year Warranty does not cover improper repair or misdiagnoses of problems.
• This Limited 1 Year Warranty only covers parts due to manufacturer defects.
• Damage due to misuse or neglect, use other than as specified in the Owner’s Manual, or use under abnormal conditions are not covered by this Limited 1 Year Warranty.

References

• Everyday Bicycles +

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