GYS Mini Grinder Box Set for 50mm & 75mm Discs User Manual

GYS Mini Grinder Box Set for 50mm & 75mm Disc

GENERAL INSTRUCTIONS

These instructions must be read and understood before any operation. Any modification or update that is not specified in the instructions manual should not be undertaken. The manufacturer is not liable for any injury or damage due to a non-compliance with the instructions contained in this manual. If unsure of what to do, please ask a qualified person to handle the installation.

POSSIBLE RISKS IN RELATION TO POWER SUPPLY AND CONNECTIONS

• Pressurised air can cause serious damage.
• Always stop the air distribution and disconnect the tool from the air supply when replacing or repairing accessories or when not in use.
• Do not direct the air flow at other people or yourself; always use the tool at a safe distance from people near the work area.
• Fast moving pipes can cause serious damage; check pipes and connections carefully for loss or breakage.
• Do not use the quick-change connections on the tool, they could weigh it down and loosen due to vibration.
• Read the instructions for correct assembly.
• Whenever the universal swivel couplings are used, use a locking pin.
• Do not exceed the maximum air pressure limit of 6-7 bar or the value indicated on the plate of the pneumatic tool.
• Handle hoses and connectors with care. Do not hold the pipe to carry the machine. Do not use excessive force to pull the air connector out. Keep pipes away from heat sources, lubricants and sharp edges.
• Check the hoses for wear before use. Check that all connections are secure.

RISKS CAUSED BY FRAGMENTS

• Always use eye and face protection equipment when using the tool.
• Smaller fragments could also cause eye damage and possibly

AVOID BECOMING ENTANGLED
Keep a suitable distance from working drills, blades, moving tools,

RISKS CAUSED BY OPERATION

• Avoid direct contact with the shaft and its accessory if they are in motion to avoid any interruption.
• Wear protective gloves.
• Do not modify the tool or its accessories.
• Operators and maintenance personnel must be physically able to handle the power of the tool and follow the necessary procedures.
• Do not force the tool; if you use it at the speed for which it was designed, its performance will be better and more reliable.

DANGERS CAUSED BY WORKING CONDITIONS

• Slipping, tripping and falling are the main causes of accidents.
• The high noise level can cause permanent damage to hearing. Employers and trade safety organisations recommend the use of earmuffs.
• Keep your body in balance and firmly on your feet. Repetitive work movements, unusual positions and exposure to vibration can be harmful to you
• hands and arms. În case of numbness, tingling, pain or face getting pale, stop using the tool and consult a doctor.
• This tool is not suitable for use in hazardous areas.

SAFETY STANDARDS REGARDING THE USE OF THE TOOL

• Handle the mini-grinder with care to ensure longer life.
• Wear eye and ear protection, a half mask and protective gloves when using the tool.
• Use only in ventilated areas.
• Do not use the tool in hazardous areas and use it away from combustible materials; the contact between the tool and metals produces sparks.
• Do not hold the devide by the pipe.
• Abrasives heat up during use. Allow them to cool before handling them. Disconnect the air line whenever changing or adjusting the abrasives.
• The user must wear appropriate clothing. Loose clothing, long hair, ties, straps, belts or jewellery should not be worn when using this tool.

INSTALLATION- PRODUCT OPERATION

PRODUCT DESCRIPTION
This tool is specifically designed to grind sharp surfaces, edges or corners, soften or polish metal parts. Any other use of this tool is strongly discouraged.

START UP

• The compressed air network must be perfectly purged and adapted to the consumption of the tool. A pressure-reducer and lubricator filter (except for tools without lubrication) of appropriate size must be installed at a maximum distance of 10 metres from the tool. Its regulation pressure must be set at 6.2 bar and the specialist oil flow rate for tools to be lubricated must be about 1 drop of oil every 30 seconds for an air flow rate of 100 litresmm. Be careful, the air consumption of your tool must be higher than the minimum priming rate of your lubricator. A shut-off valve must be placed upstream.
• The connection between this filter-regulator-lubricator assembly and the tool is done via an compressed air line made of rubber or PVC with a maximum length of 10 metres and an internal diameter of at least 8 mm for tools with a 1/4» supply connection and 12 mm for 3/8» connections. It must be equipped with an automatic or semi-automatic closing Connection close to the tool, for easy disconnection.

APPLICATION

• Only use accessories in perfect condition that correspond to the characteristics of the tool.
• Avoid running the tool empty. If this is the case, after a long period of use, make sure that no accessories are attached to the tool. It is essential to disconnect the tool for the installation of accessories. Check that they are perfectly fitted before connecting the tool.
• Regularly inspect the condition of the supply piping. In the event of damage or leaks, proceed to immediate repair. A broken pipe can cause serious injury. Periodically check lubricator levels, filter and pipe purging.

MAINTENANCE

• At the beginning of the day and before a prolonged period of no use, pour a few drops of specialist oil directly into the hole. Do not use flam-mable liquids such as gasoline and diesel.
• Regularly check the condition of the regulating filter and the oil level in the lubricator of the air system.
• Ensure that the supply connections, piping and accessories are in perfect condition. Regularly drain the compressor pipes and tank. Don’t forget your probation deadline.
• Only original parts available from the supplier may be used for tool maintenance.
•  The company JBDC cannot be held responsible for changes made to the tools and non-compliance with general safety rules relating to the use of compressed air.

TECHNICAL FEATURES

Ideal for sheet metal stripping work The abrasive holder is of the «Roloc» type.

Disc diameter (mm)| Rotational speed (t/min)| Length

(mm)

| Weight

(gr)

| Noise level

(db)

| Sound pressure

level dB (A)

| Consumption

(L/min)

| Air pressure

(bars)

| Power supply

connection

---|---|---|---|---|---|---|---|---

50 & 75

|

15 000

|

100

|

600

|

85.6

|

96.6

|

91

|

6.2

|

1/4’’

SPEED CONTROL

The speed is adjusted on the back of the mini-grinder. Two speeds are available:

• Vertical button: fast
• Horizontal button: slow

CHANGE OF ABRASIVE

1. To replace the abrasive, hold the rotating support in place.
2. Unscrew the disc counter-clockwise to remove it and vice versa to screw it in.

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour). The warranty does not cover:

• Transit damage.
• Normal wear of parts (eg. : cables, clamps, etc..).
• Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

• The proof of purchase (receipt etc …)
• A description of the fault reported

References

• Arc Welding, Battery Chargers & Body Repair | GYS

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