JBC DDSE-9QC (100 V) 2-Tool DDU Desoldering Station Instruction Manual

June 5, 2024
JBC

DDSE-9QC (100 V) 2-Tool DDU Desoldering Station
www.jbctools.com

Instruction ManualJBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering
Station

This manual corresponds to the following references:
DDSE-9QC (100 V)
DDSE-1QC (120 V )
DDSE-2QC (230 V)

Packing List

The following items are included:JBC DDSE 9QC \(100 V\) 2-Tool DDU
Desoldering Station - figure 1JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
2JBC DDSE 9QC \(100 V\) 2-Tool DDU
Desoldering Station - figure 3

Features and Connections

Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering
Station - figure 4JBC DDSE 9QC \(100 V\)
2-Tool DDU Desoldering Station - figure 5

DDU Work Screen

The DDU offers an intuitive user interface that provides quick access to station parameters.
Default PIN: 0105![JBC DDSE 9QC (100 V) 2-Tool DDU Desoldering Station

Troubleshooting
Station troubleshooting is available on the product page at www.jbctools.com

Advanced Functionalities

| It provides detailed graphics of tip temperature and power delivery in real- time during solder joint formation for analysis purposes.  This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
---|---
| Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating ramp-up rate of the tool to gradually increase the temperature of the component through all the phases of the soldering process. Up to 25 fully confi gurable soldering profi les can be stored.
| Get greater quality and control in your production.
Manage your whole soldering process remotely in real-time.
For more information see www.jbctools.com/webmanager.html.
| Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.
| Station update
Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.

System notifications

The following icons will be displayed on the screen’s status bar.

| USB fl ash drive is connected.
---|---
| The station is controlled by a PC.
| The station is controlled by a robot.
| Station software update.
Press INFO to start the process.
| Warning.
Press INFO for failure description.
| Error.
Press INFO for failure description, the type of error, and how to proceed.

MSE Initial SetUp

  1. After connecting the module, enter the Peripherals Menu and select the port which you want to join with the module.
  2. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second is “b”, etc. (e.g. MS_a, MS_b,…).
  3. Press Menu or Back to save changes.

Pedal Initial Set up*

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
9

*Ref. P-005 (Not included)
**NB: The same can be applied inversely when continually pressing the pedal and releasing to activate.

Operation

The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
10

Desoldering Process

Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
11

If any solder remains are left on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
If desoldering tips do not provide enough heat to desolder leads from ground planes, consider using a preheater PCB.

Quick Tip Changer

Save time and change cartridges safely without switching the station off. Be careful, the cartridges may be hot, when placing them in the storage rack.

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
12

Important: It is essential to insert the cartridge as far as the mark for a proper connection.

Changing the Grips

Replace the grips easily using the slip-on tabs. Note: Choose the correct grip depending on your handle model.

Handle ref.: T245-A / T245-C / T245-GA T210-A / T210-NA T245-PA T210-PA
Grip ref.: 0016057 (green) 0018658 (green) 0021528 (blue) 0023310 (blue)

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
13

Sealing Plug Replacement

The sealing plug prevents undesirable flux vapors or particles from entering inside the tool. Its usage is highly recommended for intensive applications when soldering is exposed to FOD environments or for applications where the soldering iron works close to a vertical position. Note: Choose the correct sealing plug depending on your handle model.

Handle ref: T245 / T470 T210
Sealing plug ref.: OB2000 OB1000

Before replacing the sealing plug, unplug the power supply and make sure the device is not hot.

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
14

DR560 Changing Tips

  1. Removing
    Unscrew the tip using the spanner supplied.

  2. Inserting
    Fit the new tip and tighten it with the spanner to make sure it is air-tight.
    JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
15

The DR560 uses C560 tips.
Find the model that best suits your soldering needs at www.jbctools.com

Glass Solder Collector Cleaning

  1. Removing the lid
    JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
16

  2. Cleaning
    JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
17

  3. Inserting the glass solder collector
    The glass solder collector must be inserted with coil filter in place, positioned between the2 lines marked.
    Then the whole unit must be closed by screwing the lid.JBC DDSE 9QC \(100
V\) 2-Tool DDU Desoldering Station - figure 18

DR560 Maintenance

Tip Care
The intake tube should be periodically cleaned with the largest rod possible. JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
19

Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given off by the flux would quickly block the ducts and the air filter.

MSE Changing the Pump Filters

  • Keep the casing clean by using a damp cloth. Periodically check all cable and tube connections.
  • Keep filters clean to ensure proper solder suction and replace them when necessary.

Important
Do not use sharp pointed objects to open the suction filter.JBC DDSE 9QC
\(100 V\) 2-Tool DDU Desoldering Station - figure 20

CLM Features

Improve thermal transfer by cleaning the tip after each solder joint.

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
21

JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
22

DDU Compatibility

Basic working system Peripherals
Control Unit Stand
Range MSE
DDU ADS
T245 C245
DNS T210N’
1245N* C245
APS AP250
AMS PAl20
HTS 111420
DSS 5350
ORS DR560
  • The MNE Nitrogen Flow Regulator is required.

MSE Compatibility

Module| Stand| Tool| Range Cartridge| Control Units| Peripherals
---|---|---|---|---|---
DDU| DMU| P005 / P405
MSE| DSS| DS3430| C360| •| •|
DRS| DR560| C580| •| 0|

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool.

  • Clean the station screen with a glass cleaner or a damp cloth.

  • Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.

  • Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
    JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
23

  • Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.

  • Periodically check all cables and tubes.

  • Replace a blown fuse as follows:
    JBC DDSE 9QC \(100 V\) 2-Tool DDU Desoldering Station - figure
24

  • Replace any defective or damaged pieces. Use original JBC spare parts only.

  • Repairs should only be performed by a JBC-authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire, or explosion.

  • Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.

  • The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.

  • Do not work on electrically live parts.

  • The tool should be placed on the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool, and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.

  • Do not leave the appliance unattended when it is on.

  • Do not cover the ventilation grills. Heat can cause inflammable products to ignite.

  • Avoid flux coming into contact with skin or eyes to prevent irritation.

  • Be careful with the fumes produced when soldering.

  • Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.

  • Utmost care must be taken with liquid tin waste which can cause burns.

  • This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved.
    Children must not play with the appliance.

  • Maintenance must not be carried out by children unless supervised.

Notes



Specifications

DDS
2-Tool DDU Desoldering Station
Ref.: DDSE-9QC / DDSE-1QC / DDSE-2QC /

DDU
2-Tool Contol Unit
Ref.: DDE-9C 100V 50/60Hz. Input fuse: T5A. Output: 23.5V
Ref.: DDE-1C 120V 50/60Hz. Input fuse: T4A. Output: 23.5V
Ref.: DDE-2C 230V 50/60Hz. Input fuse: T2A. Output: 23.5V

– Output Peak Power: 150W per tool
– Temperature Range: 90 – 450 °C / 190 – 840 °F
– Idle Temp. Stability (still air): ±1.5ºC / ±3ºF / Meets and exceeds IPC J

-STD-001F
– Temp Accuracy:| ±3% (using reference cartridge)
– Temp Adjustment:| ±50ºC / ±90ºF Through station menu setting
– Tip to Ground Voltage/Resistance:| Meets and exceed
ANSI/ESD S20.20-2014 IPC J-STD-001F
 – Ambient Operating Temp:| 10 – 50 ºC / 50 – 122 ºF
– Connections:| USB-A / USB-B / Peripherals connectors
RJ12 connector for Robot
 – Control Unit Dimensions/Weight:    (L x W x H)| 148 x 232 x 120 mm / 3.82 kg
5.8 x 9.1 x 4.7 in / 8.41 lb

MSE
Electric Desoldering Module
Ref. MSE-A

– Ambient Operating Temperature: 10 – 50 ºC / 50 – 122 ºF
– Vacuum: 75% / 570 mmHg / 22.4 inHg
– Flow rate: 9 SLPM
– Peripheral Dimensions/Weight: (L x W x H) 145 x 55 x 225 mm / 1.2 kg

5.71 x 2.17 x 8.86 in / 2.7 lb
– Connections:| Pedal connector

DDS

– Total Net Weight: 9,25 kg / 24.49 lb
– Total Package Dimensions/Weight: (L x W x H)  368 x 474 x 195 mm / 10.4 kg

14.5 x 18.7 x 7.7 in / 22.92 lb

Complies with CE standards.
ESD protected.

Warranty
JBC’s 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
The warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year of JBC warranty by registering here:https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

www.jbctools.com

References

Read User Manual Online (PDF format)

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