JBC PHXLE-1KA Premium ESD-Safe X-Large Digital Preheater Set Instruction Manual
- June 5, 2024
- JBC
Table of Contents
INSTRUCTION MANUAL
www.jbctools.com
PHXLE-K
XL Preheater Set
This manual corresponds to the following references:
PHXLE-1KA (120V )
PHXLE-2KA (230V)
PHXLE-9KA (100V)
Packing List
The following items are included:
XL Preheater Unit ……………………………… 1 unit| XL PCB Support ……………………………….. 1 unit
Ref. PHXL-SA
Console ……………………… 1 unit
Ref. ACE-A| Metallic Supports for PCB
Ref. PH201……………….. 4 units
Ref. PH202…………………4 units
Ref. PH203…………………4 units| RJ45 Cable ……………….. 1 unit
Ref. 0019914
Kapton Tape ……………… 1 unit
Ref. PH217| Thermocouple ………… 3 units
Ref. PH218| Manual ………………………. 1 unit
Ref. 0026284
Features and Connections
Heater Unit
Console
Support
Connection to Power Supply
PHXLE-KA can be connected to
single-phase or three-phase networks. A power supply cable is required. Use
the following table to determine the cable size and connection:
| Peak Current| Cable Connection Wire Section
---|---|---
Single-phase| Three-phase| Single-phase| Three-phase
230V| 30 A| 10 A| 4mm2| 1 mm2
100V/120V| 60 A| 20 A| 10 mm2| 2,5mm2
To conect your power supply cable to the Heater Unit do as follows:
-
Unscrew the four screws and remove the cover. The cable can be inserted through the front or the side part of the Heating Unit, all you have to do is replace the cap with the cable grommet.
-
Insert the cable through the cable grommet and the flange and fix it with the allen screws. (Image shows single-phase connection).
-
Connect the cables as the Scheme and reassemble.
Height Adjustment
PHXL-SA allows adjustment to 3 heights between the PCB and the heating area of
the Preheater. Select the adequate PH201, PH202, and PH203 for your working
level. Arrange the selected supports between the PCB and the Preheater to
stabilize the PCB so as to avoid PCB deformation.
To change the height, do as follows:
To raise the support, hold the base and pull up.| To lower the support, press the button and move down.
Fast PCB Replacement
The support lets you replace PCBs of the same batch fast and easily.
Use the sliding guides to change the PCBs.
Removing the PCB
Loosen one sliding guide, pull back and lift out the PCB.
Placing another PCB
Position it and tighten the sliding guide knobs. 
Work Screen
The Console offers an intuitive user interface that provides quick access to
station parameters.
System notifications (Status Bar)
USB flash drive is connected.
The station is controlled by a PC.
The station is controlled by a robot.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.
Troubleshooting
Station troubleshooting is available on the product page at
www.jbctools.com
Setting Thermocouples Function
Select Thermocouples from the Work mode menu to set them up.
The thermocouples (TC) can work in three different ways depending on what is
needed.
- C Control: the unit maintains the selected temperature.
- P Protection: the Heater Unit stops if the TC reaches the selected temperature.
- Info: the TC temperature is shown in the work screen.
The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode.
The temperature of each TC can also be selected from the work screen.
Recommended Guidelines
-
Place the Control Thermocouple as near as possible to the component being worked on.
-
If there are any sensitive components, use a Thermocouple as protection.
You can select the protection temperature in the Thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown.
-
IPC* does not recommend exceeding ramp-up rates over 3 – 4 °C / sec (5 – 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.
- IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry.
Work Mode
Temperature Mode
Select Temp. mode from the Work mode menu. In this mode the heater unit
maintains the selected temperature for the TC1 thermocouple as long as the
other TC’s do not reach the control/protection temperature limit.
Power Mode
Select Power mode from the Work mode menu. In this mode the heater unit
maintains the selected power as long as the thermocouples do not reach the
control/protection temperature limit.
Profile Modes
Select Profile Mode from the Work Mode Menu. In this mode the heater unit
regulates the temperature of the TC1 thermocouple according to the selected
profile as long as the other TCs do not reach the control/protection
temperature limit.
Teach Profile
For repetitive jobs you running profiles without the Thermocouple (TC). In
order to do so, the Teach profile mode has to be executed before running any
profile. It can be executed from the Work mode menu if the Profiles mode is
selected. Once the profile has been run to the end, the system has all the
process data which you can save.
Once it is saved, you can run this profile without connecting the Thermocouple
(TC). The heating process will be the same as long as the same working
conditions are respected
The profiles which already have the data from the Teach profile are marked
with this symbol These profiles can be run either with or without the
Thermocouples. It can be chosen from the Profiles mode work screen
Profile Editor
The Profile editor can be opened from the main menu or from the Profiles mode
work screen by pressing the ‘OK’ button.
In this mode you can edit as many as 25 profiles of temperature.
JBC Set Profiles
There are 3 profiles predefined by JBC: A, B and C. The difference between
them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more
layers it contains, the more steps are needed to obtain gradual warming. These
profiles are not modifiable but can be used as a template to create your own
profiles.
Profiles set using the low position of the PHXL-SA Support (28 mm in height
between the PCB and the heating area).
Process Analysis
By pressing Graphics in the main MENU, the temperature of TC1 thermocouple
and power fi figures in real-time are displayed.
System Notifications
The following icons will be displayed on the screen’s status bar.
| USB fl ash drive is connected.
---|---
The station is controlled by a PC.
Station is controlled by a robot.
| Station software update. Press INFO to start the process.
---|---
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to
proceed.
Files
Export Graphics Insert a USB flash drive into the USB-A connector to save
your soldering process in csv format.
Export / Import Profiles Insert a USB flash drive into the USB-A connector to
export/import profiles.
** Update the Station Software**
-
Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files).
-
Insert the USB flash drive to the console. The icon is displayed while updating.
** Working with Pedal**
Press the pedal to start heating and press again to stop as if it was the
button on the console.
Once the Work Mode is set, the Heater Unit can work without the console using
the pedal.
Maintenance
Before carrying out maintenance or storage, always allow the equipment and the
support to cool down.
– Check periodically that the Pre Heater is clean.
– Use a damp cloth when cleaning. Alcohol can only be used to clean the metal
parts.
– Only if it is absolutely necessary and if cleaning with isopropyl alcohol
(IPA) is not enough, it is recommended to use a scraper to remove dirt in the
glass area.
– Replace any defective or damaged parts. Use original JBC spare parts only.
– Repairs should only be performed by a JBC-authorized technical service.
Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than PCB preheating. Incorrect use may cause fire.
- The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
- Heat can cause inflammable products to ignite even when out of sight.
- Be careful with the remains of liquid tin. In contact with skin, it can cause burns.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the smoke produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
Notes……………….
Specifications
XL Preheater Set
PHXLE-1KA 120V. Input 120/208V. 50/60Hz. Fuse T20A
PHXLE-2KA 230V. Input 230/400V. 50/60Hz. Fuse T10A
PHXLE-9KA 100V. Input 100/200V. 50/60Hz. Fuse T20A
XL Preheater Unit
– Maximum Power: 5400W
– Heating Area (L x W): Zone A 510 x 200 mm / 20 x 7.9 in
Zone B 510 x 410 mm / 20 x 16.1 in
Zone A+B 510 x 610 mm / 20 x 24 in
– Ambient Operating Temperature: 10 – 50 ºC / 50 – 122 ºF
– Temperature Range: 50 – 250 °C / 120 – 482 ºF
– Temperature Measurement: Thermocouple type K
– JBCset Temperature Profiles: 3 profiles (2, 3 or 4 steps)
– User Profiles: 22 (up to 6 steps for each)
– Maximum Work Time: 600 min or indefinite
– Dimensions / Weight: 790 x 664 x 42 mm / 18 kg
(L x W x H) 31.1 x 26.1 x 1.65 in / 39.7 lb
XL PCB Support (PHXL-SA)
– Weight: 4.1 kg / 9 lb
– Dimensions (Low Position): 752.5 x 737 x 78 mm
(L x W x H) 29.6 x 29 x 3.1 in
– Dimensions (High Position): 752.5 x 737 x 98 mm
(L x W x H) 29.6 x 29 x 3.9 in
XL Preheater Set
– Total Net Weight: 23 kg / 50.7 lb
– Total Package Dimensions / Weight: 1200 x 800 x 374 / 68.5 kg
(L x W x H) 47.2 x 31.5 x 14.7 in / 151 lb
Complies with CE standards.
ESD protected.
Warranty
JBC’s 2-year warranty covers this equipment against all manufacturing defects,
including the replacement of defective parts and labour.
The warranty does not cover product wear or misuse. In order for the warranty
to be valid, equipment must be returned, postage paid, to the dealer where it
was purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at
the end of its life must be collected and returned to an authorized recycling
facility.
www.jbctools.com
0026284-0221