EXF-30S-R50 Excalibur Rip Aluminum T Fence Instruction Manual

: June 17, 2024
: EXCALIBUR

Table of Contents

EXF-30S-R50 Excalibur Rip Aluminum T Fence
Product Information
Product Usage Instructions
FAQ
GENERAL® INTERNATIONAL
INTRODUCTION
Rules for Safe Operation
ASSEMBLY
ALIGN AND LEVEL THE RIP FENCE
PARTS LIST
ABOUT COMPANY
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

EXF-30S-R50 Excalibur Rip Aluminum T Fence

Product Information

Specifications

Fits on: Excalibur T Fence System
Models: #EXF-30S-R30, #EXF-30S-R50

Product Usage Instructions

Setup

Ensure that the table saw is sold separately and compatible with the Excalibur T Fence System.
Refer to the table saw’s user manual for instructions on installing the Excalibur T Fence System.
Follow the provided installation steps to securely attach the Excalibur T Fence System to the table saw.

Operation

Before operating the saw, make sure you are well-rested, alert, and not under the influence of drugs, alcohol, or any medication that impairs reflexes or alertness.
Ensure that the working area is well lit, clean, and free of debris.
Keep children and visitors at a safe distance from the saw during operation and do not permit them to operate the saw.
Childproof your shop and all machinery with locks, master electrical switches, and switch keys to prevent unauthorized or unsupervised use.
Stay focused and avoid distractions while operating the saw.
Work in a well-ventilated area to minimize exposure to fine particulate dust. Use a dust collector and wear appropriate eye, ear, and respiratory protection devices.
Avoid wearing loose clothing, gloves, jewelry, or any other items that may get caught in the saw. Use protective hair covering and non-slip footwear.
Remove any adjusting wrenches, tools, drinks, or clutter from the machine and feed table surface before operating.
Keep hands away from the blade and all moving parts. Use a brush to clear away chips and dust, never use your hands.
Ensure that the blade is securely installed and in the proper cutting direction before operation.
Allow the blade to reach full operating speed before beginning to cut.
Always use a clean and properly sharpened blade. Avoid using dirty or dull blades as they can be unsafe and lead to accidents.
If using a power feeder, stop the feeder before stopping the table saw.
Avoid pushing or forcing stock into the blade. The saw performs best and safest when working at its designed rate.
Use suitable support when cutting stock without a flat surface. Firmly hold stock against the fence when ripping or against the miter gauge when cross-cutting.
To minimize the risk of workpiece kickback, avoid standing directly in-line with the blade or in the potential kickback path of the workpiece.
Avoid working from awkward or off-balance positions. Do not overreach while cutting and keep both feet on the floor. Never lean over or reach over the blade, and do not pull the workpiece overthe blade from behind. Use outfeed support or have an assistant help when ripping long material.
Keep the blade guards in place and ensure they are in working order. If a guard needs to be removed for maintenance or cleaning, make sure it is properly reattached before using the tool again.
Never leave the machine running with the power on when not in operation.
Avoid standing on the machinery as serious injury could result from tipping over the tool or unintentional contact with the blade.
Always disconnect the tool from power before servicing or changing accessories, performing maintenance or adjustments, or leaving the machine unattended.

FAQ

Can I use the Excalibur T Fence System on any table saw?
No, the Excalibur T Fence System is designed to fit specifically on the models listed in the user manual (50-090RK, 50-090RC, 50-200R, 50-275R, 50-225R, 50-220R). Ensure compatibility before installation.
What safety measures should I take while operating the saw?
Some important safety measures include working in a well-lit and clean area, keeping children and visitors at a safe distance, wearing appropriate protective gear, and avoiding distractions while operating the saw. Please refer to the “Rules for Safe Operation” section in the user manual for detailed safety instructions.
Do I need to sharpen the blade before using it?
It is recommended to always use a clean and properly sharpened blade for safe operation. Dirty or dull blades can be unsafe and may lead to accidents.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone 514-326-1161
Fax 514-326-5555
www.general.ca

INTRODUCTION

THANK YOU for choosing this Excalibur by General® International model
Excalibur «T» Fence System. This fence system has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assem-bling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this fence system as well as the set-up, maintenance and identification of its parts and com-ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are com-mitted to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manu-al corres-ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of fence system and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this man-ual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

Rules for Safe Operation

To help ensure safe operation, please take a moment to learn the machine’s applications and limita-tions, as well as potential hazards. General® International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it’s equipment.

Do not operate the saw when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
The working area should be well lit, clean and free of debris.
Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.
Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the feed table surface before operating.
Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear away chips and dust.
Be sure that the blade is securely installed and in proper cutting direction before operation.
Be sure the blade has gained full operating speed before beginning to cut.
Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.
If using a power feeder, stop the feeder before stopping the table saw.
Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.
Use suitable support when cutting stock that does not have a flat surface. Always hold stock firmly against the fence when ripping, or against the miter gauge when cross-cutting.
To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
Avoid working from awkward or off balance positions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use out feed support or have an assistant help when ripping long material.
Keep blade guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
Never leave the machine running with the power on when not in operation.
Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unintentionally contacted.
Always disconnect tool from power before servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
Make sure that switch is in «OFF» position before plugging in the power cord.
Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
Do not use this saw for other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

ASSEMBLY

50-090RC / 50-090RK

UNPACK FENCE & RAILS

ATTACH THE FRONT FENCE RAIL TO YOUR SAW

Loosely thread the six square head bolts to the front of the table as shown in A. Assemble the fasteners in the order shown in B.
Do not tighten down the nuts; leave the square heads of the bolt protruding from the table as shown in C.
From the left side of the saw, slide the upper slot D of the left (shorter) front rail onto the square head bolts E.
Set the left end of the rail flush to the outside edge of the extension wing.
From the right side of the saw, slide the upper slot of the right front rail onto the square head bolts F.
Fit the 2 rails together G.
Tighten down the nuts to firmly secure the front rails to the table.

ATTACH THE BACK FENCE RAIL TO YOUR SAW

Use 6 cap screws with lock washers and nuts A to assemble the rear rails to the rear of the saw as shown B.
Make sure that the intersection C between the two rear rails is leveled D.

MOUNT THE SWITCH

Temporarily remove the end cap from the left end of the front rail A.
Slide the heads of the bolts of the switch mounting bracket into the t-sot on the underside of the fence rail B.
Position the switch somewhere between 4» and 12» from the end of the fence rail C, depending upon your personal preference.
Tighten the screws to secure the switch in place.
Reinstall the end cap on the front rail.

50-200R / 50-275R

UNPACK FENCE & RAILS

ATTACH THE FRONT FENCE RAIL TO YOUR SAW

Loosely thread the 2 square head bolts to the front of the table.
Assemble the fasteners in the order shown above.
Do not tighten down the nuts. Leave the square heads of the bolt protruding from the table.
From the right side of the saw. Slide the upper slot (A) of the front rail onto the square head bolts.
Set the left end of the rail flush to the outside edge of the extension wing.

ATTACH THE BACK FENCE RAIL TO YOUR SAW

Use two cap screws with lock washers and flat washers to attach the rear rails to the table A. Use two cap screws with lock washers, flat washers and nuts to attach the rails to the extension wings B.
Make sure that the intersection C between the two rear rails is leveled D.

MOUNT THE SWITCH
Attach the switch to the table using two 5/16 mm hex. bolts and lock washers, from the back of the extension wing edge.

50-220R / 50-225R

UNPACK FENCE & RAILS

ATTACH THE FRONT FENCE RAIL TO YOUR SAW

Loosely thread the six square head bolts to the front of the table as shown in A. Assemble the fasteners in the order shown in B.
Do not tighten down the nuts; leave the square heads of the bolt protruding from the table as shown in C.
From the right side of the saw. Slide the upper slot A of the front rail onto the square head bolts.
Set the left end of the rail flush to the outside edge of the extension wing.

ATTACH THE BACK FENCE RAIL TO YOUR SAW

Use six cap screws with lock washers and nuts A to assemble the rear rails to the rear of the saw as shown B.
Make sure that the intersection C between the two rear rails is leveled D.

MOUNT THE SWITCH

Temporarily remove the end cap from the left end of the front rail A.
Slide the heads of the bolts of the switch mounting bracket into the t-sot on the underside of the fence rail B.
Position the switch somewhere between 4” and 12”from the end of the fence rail C, depending upon your personal preference.
Tighten the screws to secure the switch in place.
Reinstall the end cap on the front rail.

ALIGN AND LEVEL THE RIP FENCE

To make satisfactory rip cuts, your fence must be aligned perfectly parallel with the saw blade.

Slide the fence over to the right T-slot on your saw table top A. Lock down the fence handle B and make a visual check that the fence is parallel with the T-slot all along its length. Also, you can place a small 3/4” thick block of wood, upright into the T-slot and slide it from the front to the back checking its distance from the left edge of the fence.
If the fence is not parallel, it can be adjusted by using an Allen key to turn one or both of the screws C or D. Do this slowly, just an eighth to a quarter turn at a time, or you will quickly overshoot the desired adjustment.
Note: It is always good practice to periodically recheck the alignment of your fence to the blade.

ALIGN THE RIP FENCE PERPENDICULAR (90°) TO THE TABLE
Place a machinist square on the table against the fence and look for a gap between the square and the fence (bottom and top) or the table. If needed, adjust either of the two plastic set screws E, to tilt the fence slightly and square it to the table.

LEVEL THE FENCE
The fence should be parallel to the table and sit approximately 2 mm above the table’s surface (so the fence will not scratch the table and a thin work piece will not get stuck or jammed under the fence).
To level and adjust the height of the fence:

Loosen the hex nut F on the leveling foot G located under the rear end of the fence.
Raise or lower the leveling foot until there is a spacing of 2 mm (approx.) between the bottom of the fence and the table, then tighten the hex nut to lock the setting of the leveling foot.
If needed, to level the fence, adjust the plastic set screws E equally, thereby raising or lowering the front of the fence an equal amount on either side so as not to undo the previous perpendicular adjustment.

ADJUST/ALIGN RIP FENCE POINTER

Set blade to 90° and raise it to the maximum height. Move the fence till it lightly touches the right side of the blade and push down the locking lever to lock the fence in place A.
With the fence locked in place against the blade, loosen the pointer screws B. Line up the reference line C on the pointer with the zero point on the tape D and re-tighten the pointer screws.
Note: When changing blades, re-align the pointer with the zero points on the tapes to account for thinner or thicker blades.