FALCON RIDGE BH-4400-FC03 Bush Hog Trail Hand TH4400 4×4 & TH4200 4x2Full Cab Enclosure Instruction Manual

June 3, 2024
FALCON RIDGE

2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of Bush Hog Trail Hand
TH4400 4×4 & TH4200 4x2Full Cab Enclosure with Polycarbonate Windshield
BH-4400-FC0 3

BH-4400-FC03 Bush Hog Trail Hand TH4400 4×4 & TH4200 4x2Full Cab

Enclosure

Notice: Do not smoke inside the cab or expose the enclosure to direct flames. The cab is Flammable.
Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

  1. Carefully open the carton and remove the rolled Cab Enclosure on a large flat surface that is cleaned and free of dirt or other material that may soil or scratch the windows of the Cab.
  2. It will help to unhook the hood and Raise the Bed prior to installing the cab enclosure
  3. Check over the parts included in the carton with the parts list shown below:
    Velcro Hook strips:
    “        “
    “        “
    “          “
    Snap Studs
    Cab Enclosure| 4 each
    2 each
    1 each
    2 each
    7 each (1 extra
    1 each|   6” long
    8” long
    54” long
    12” long
    ---|---|---

If any parts are damaged or missing please contact customer service at606-845-7439.

  1. You will need to install the soft portion of the cab first before installing the windshield. Start by placing the cab over the top of the roll cage and pulling it down and centering it before you start placing the adhesive Velcro strips onto the roll cage.
  2. Start attaching the cab from the front, making sure that the cab fits as flush as possible with the front fender and attaching the Velcro strip running up the front of the doors to the front of the roll cage.
  3. Next, raise the bed and place the two 12” adhesive Velcro strips across the bottom rear of the cab, aligning with Velcro on the rear of the cab. Now pull down on the rear of the cab enclosure and affix it to the Velcro.
  4. Now zip the doors up and make sure that the cab is centered correctly, you may have to detach the front and rear Velcro to adjust and center everything.
  5. Now you’re ready to begin the installation of the Polycarbonate Windshield. Put it together following the instructions provided with the windshield. Then place it on the cab, putting the top of the windshield under the cab along the top. Then slide the clamps under the cab where they need to be and bolt them together.
  6. The next step can go one of two ways, if you were provided with a second Polycarbonate brace with your windshield then you need to cut holes in the top of the cab where the four holes are long at the top of the windshield. Then sandwich the cab between the windshield and the Polycarbonate brace with the brace being on the outside and the bend in the brace being above the bolts. The second method is if you were supplied with no brace and Velcro across the top of the cab you need to place the adhesive Velcro strip across the top of the windshield where the top of the cab meets up with it and put the two pieces together.
  7. Now all that is left is to mark the positions of the three snaps on the front of the doors and screw in the snap studs into the Trail Hand. The Bottom of the Doors will hold in place with the Magnets that are sewn into the doors. The rear portion will wrap around and magnets will hold to the frame of the UTV.

Cleaning and Storage Recommendations:

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll it for storage.

  2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean, and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose
    the Cab to either extremely hot or cold temperatures when storing.

  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.
    Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from date the item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive a refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition.
NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE it if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered, or damaged in any way will not be subject to a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, the credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping costs will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.|
30 Day Warranty which includes and is not limited to replacing the enclosure, tops, and/or windshield due to defects in the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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