FALCON RIDGE PO-150-FC04 Polaris Ranger 150 Full Cab Enclosure Instruction Manual

June 3, 2024
FALCON RIDGE

PO-150-FC04 Polaris Ranger 150 Full Cab Enclosure
Instruction Manual

PO-150-FC04 Polaris Ranger 150 Full Cab Enclosure

2515 Bypass Rd. Flemingsburg, KY 41041 606-845-7439
Instructions for Installation and Care of Polaris Ranger 150
Full Cab with Aero-Vent Windshield PO-150-FC04
Notice: Do not smoke inside the cab or expose the enclosure to direct flames. The cab is Flammable.
Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 70 degrees F. or warmer. The temperature affects the adhesive Velcro, if conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

  1. Carefully open the carton and remove the enclosure on a large flat surface that is clean and free of dirt.
  2. Check over the parts included in the carton with the parts list shown below:
Adhesive Velcro Hook Strips:  12 each 3″
      “             “         “      “    2 each 4″
      “             “         “      “    2 each 5″
      “             “         “      “    2 each 21″
      “             “         “      “    1 each 30″
      “             “         “      “    1 each 34″
      “             “         “      “    4 each
30″ Webbing Strap w/ Loop  Snap Studs 17 each (1 extra )

This enclosure is made up of 5 different parts that enclose the vehicle. The following is the order they need to be installed.Soft Doors

  1. Rear Window
  2. Aero-Vent
  3. Windshield
  4. Top Cap

If any parts are damaged or missing, please contact customer service at 606-845-7439.
Soft Doors:

  1. Begin by placing the 4″ and 5″ adhesive Velcro strips in the top corners. The following pictures show where they go (see next page).

  2. Next, hold the door up to the frame and attach these spots then continue attaching it using the double-sided Velcro strips sewn perpendicular to the edge of the door. At each of the double-sided strips take one of the 3″ adhesive Velcro strips and adhere it to the inside of the frame. Then wrap the double-sided strip around it so that the adhesive strip holds it firmly in place. The following diagrams show how it should look.

  3. Down the back of the door are three double-sided tabs. To hold these use the supplied 20″ adhesive Velcro strips. On the passenger side you will need to cut the Velcro and place it below and above the flag mount.

  4. Once all the Velcro is attached securely take the snap studs and screw them into the plastic doors. NOTE: It helps to put the snap studs into the sockets in the canvas first. Then one at a time pushes the screw into the plastic hard enough so that a mark is left behind. Pull the snap stud back out of the door and screw it into the plastic where the mark was made. snap the door in place and move on to the next one. See the photo below.
    AERO-VENT POLYCARBONATE WINDSHIELD: Install as shown in the directions included with the windshield.
    REAR WINDOW:

  5. Begin by placing the 34″ adhesive Velcro strips across the top of the roll cage. Make sure to place it on top of the bar. The photo below shows how it should look.

  6. The sides of the Rear Window attach to the double-sided tabs sewn along the back of the doors. On the passenger side there is a slit in the Velcro, this is where the Flag mount will go through. See photo below

  7. Lastly, take the 30″ adhesive Velcro strip and place it on the wall behind the seats to match up with the Velcro sewn along the bottom of the Rear Window.
    TOP CAP:

  8. Begin by taking the straps with a loop on one end and wrap it around the roll cage just under the windshield strap in the front and at the bottom of the roll cage just under the enclosure in the rear.

  9. Now place the top over the entire vehicle, the front of the top is identified by the sides being more steeply curved, and begin by lacing the front straps through the ladder lock buckles sewn to the front corners of the top. The diagram below shows how to use the ladder buckle.

  10. Now run those straps up and through the ladder lock buckles sewn to the rear of the top

  11. You now need to tighten and loosen the strap of the top so that it is centered correctly.

Cleaning and Storage Recommendations

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
  2. It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at normal room temperature. It is best not to expose the Cab to either extremely hot or cold temperatures when storing.
  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if the additional hook and loop sets are needed, they can also be ordered.
    Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from the date the item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory-new condition to receive a refund – a 25% restocking fee will apply. If ordered from Falcon Ridge please call 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory-new condition.
NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE it if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject to a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, a credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping costs will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge’s Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops, and/or windshield due to defects of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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