JBC DDU 2 Tool Control Unit Instruction Manual

June 5, 2024
JBC

JBC DDU 2 Tool Control Unit

This manual corresponds to the following reference:

  • DDE-9C (100V)
  • DDE-1C (120 V)
  • DDE-2C (230 V)

Packing List[

JBC DDU 2 Tool Control Unit-FIG1](https://manuals.plus/wp-content/uploads/2022/07/JBC-DDU-2-Tool- Control-Unit-FIG1.png)

The following items are included:

Features

DDU work simultaneously with up to 2 tools and 1 module + 1 pedal for each tool (peripheral modul for each tool needed).JBC DDU 2 Tool Control Unit-
FIG2

Connection Example[

JBC DDU 2 Tool Control Unit-
FIG3](https://manuals.plus/wp-content/uploads/2022/07/JBC-DDU-2 -Tool-Control-Unit-FIG3.png)

Compatibility

Select the equipment that best suit your soldering or desoldering needs.JBC
DDU 2 Tool Control Unit-FIG4

DDU Work Screen

DDU offers an intuitive user interface which provides quick access to station parameters.JBC DDU 2 Tool Control Unit-FIG5

Default PIN: 0105

Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com

Advanced Functionalities[](https://manuals.plus/wp-

content/uploads/2022/07/JBC-DDU-2-Tool-Control-Unit-FIG6.png)

  • It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.

  • Get greater quality and control in your production. Manage your whole soldering process remotely in real time. For more information see www.jbctools.com/webmanager.html.

  • Export graphics
    Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.

  • Station update
    Download the JBC Update File from www.jbctools.com/software.html Insert the USB flash drive with the file downloaded to the station.

System Notifications

The following icons will be displayed on the screen’s status bar.

  • USB fl ash drive is connected.
  • The station is controlled by a PC.
  • The station is controlled by a robot. down-loaded to the station.
  • Station software update. Press INFO to start the process.
  • Warning. Press INFO for failure description.
  • Error. Press INFO for failure description, the type of error and how to proceed.

Peripheral Set Up [](https://manuals.plus/wp-content/uploads/2022/07/JBC-

DDU-2-Tool-Control-Unit-FIG7.png)

  1. After connecting the module, enter the Peripherals Menu and select the port which you want to join with the module.
  2. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc.(e.g. MS_a, MS_b,…).
  3. Press Menu or Back to save changes.

Pedal Set UpJBC DDU 2 Tool Control Unit-FIG8

  1. Enter the Peripherals Menu and select the port which you want to join to the pedal.
  2. Select the pedal from the list (Note that your first connection is denoted as “a”, the second being “b, etc. (eg. PDa, PD.,..
  3. Set the pedal function according to your work needs: JBC DDU 2 Tool Control Unit-FIG9

NB: The same can be applied inversely when continualy presSiNg the pedal and releasing to activate.

Operation

The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip. JBC
DDU 2 Tool Control Unit-FIG10

  1. When the tool is lifted from the stand the tip will heat up to the selected temperature.
  2. When the tool is in the stand, the temperature falls to the preset Sleep temperature.
  3. After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.

JBC DDU 2 Tool Control Unit-FIG11

Tools Menu:

  • Adjust temperature limits and
  • cartridge.
  • Set temperature levels.

Tools Menu:

  • Set Sleep temperature.
  • Set Sleep delay.
  • (from O to9 min or no Sleep)

Tools Menu:

  • Set Hibernation delay.
  • (from O to 60 min or no hibernation)

USB Connector
Download the latest software from our website to improve your soldering station at www.jbctools.com/software.html.

JBC Web Manager LiteJBC DDU 2 Tool Control Unit-
FIG13
www.jbctools.com/manager.html Manage and monitor as many stations as your PC can handle by using JBCs Web Manager Lite. Note: Data can be exported to another PC.

Maintenance[](https://manuals.plus/wp-content/uploads/2022/07/JBC-DDU-2

-Tool-Control-Unit-FIG14.png)

Before carrying out maintenance or storage, always allow the equipment to cool.

  • Clean the station screen with a glass cleaner or a damp cloth.
  • Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
  • Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status. Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
  • Periodically check al cables and tubes.
  • Replace a blown fuse as follows:JBC DDU 2 Tool Control Unit-FIG15
    • Pull off the fuse holder and remove the fuse. It necessary use a tool to lever it off.
    • Press the new Tuse into the Tuse holder and replace it in the station.
  • Replace any defective or damaged pieces. Use original JBC spare parts only
  • Repairs should only be performed by a JBC-authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

  • Do not use the units for any purpose other than soldering or rework. Incorrect use may cause Tire.
  • The power cord must be plugged into approved bases. Be sure that it is properly grounded betore use. When unplugging it, hold the plug, not the wire.
  • Do not work on electrically live parts.
  • The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned oft. Handle With care, including when adjusting the stand position.
  • Do not leave the appliance unattended when it is on. Do not cover the ventilation grills. Heat can cause inflamable products to ignite. Avoid flux coming into contact with skin or eyes to prevent irritation.
  • Be careful with the fumes produced when soldering.
  • Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
  • Utmost care must be taken with liquid tin waste which can cause burns.
  • This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
  • Maintenance must not be carried out by children unless supervised.

Specifications

DDU
2-Tool Control Unit

  • Ref.: DDE-9C 100V 50/60Hz. Input fuse: T5A. Output: 23.5V
  • Ref.: DDE-1C 120V 50/60Hz. Input fuse: T4A. Output: 23.5V
  • Ref.: DDE-2C 230V 50/60Hz. Input fuse: T2A. Output: 23.5V
  • Output Peak Power: 150W per tool
  • Temperature Range: 90 – 450 °C / 190 – 840 °F
  • Idle Temp. Stability (still air): ±1.5ºC / ±3ºF / Meets and exceed IPC J-STD-001F
  • Temp Accuracy: ±3% (using reference cartridge)
  • Temp Adjustment: ±50ºC / ±90ºF Through station menu setting
  • Tip to Ground Voltage/Resistance: Meets and exceed ANSI/ESD S20.20-2014 IPC J-STD-001F
  • Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF
  • Connections: USB-A / USB-B / Peripherals connectors RJ12 connector for Robot
  • Control Unit Dimensions/Weight: 148 x 232 x 120 mm / 3.82 kg (L x W x H) 5.8 x 9.1 x 4.7 in / 8.41 lb
  • Total Package: 258 x 328 x 208 mm / 4.3 kg 10.15 x 12.9 x 8.1 in / 9.5 lb

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. The warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility

References

Read User Manual Online (PDF format)

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